Patents by Inventor Richard A. Lukaszewski

Richard A. Lukaszewski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10217555
    Abstract: For reducing volume requirements and magnetic flux leakage, a compact inductor includes a first planar core with a first core thickness along a first axis orthogonal to a plane of the first planar core. In addition, the inductor includes a second planar core disposed parallel to the first planar core with a second core thickness along the first axis. The inductor further includes a plurality of electrical windings disposed between and adjacent to an inside plane of the first planar core and an inside plane of the second planar core. The electrical windings may include insulated electrical wires. No magnetic teeth may be disposed between the first planar core and the second planar core. The first axis is parallel to a magnetic axis of each electrical winding.
    Type: Grant
    Filed: December 17, 2015
    Date of Patent: February 26, 2019
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Xikai Sun, Wei Qian, Shaofeng Zhang, Haihui Lu, Lixiang Wei, Yuan Xiao, Jiangang Hu, Richard A. Lukaszewski
  • Patent number: 9998030
    Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.
    Type: Grant
    Filed: May 22, 2014
    Date of Patent: June 12, 2018
    Assignee: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
    Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
  • Publication number: 20170178782
    Abstract: For reducing volume requirements and magnetic flux leakage, a compact inductor includes a first planar core with a first core thickness along a first axis orthogonal to a plane of the first planar core. In addition, the inductor includes a second planar core disposed parallel to the first planar core with a second core thickness along the first axis. The inductor further includes a plurality of electrical windings disposed between and adjacent to an inside plane of the first planar core and an inside plane of the second planar core. The electrical windings may include insulated electrical wires. No magnetic teeth may be disposed between the first planar core and the second planar core. The first axis is parallel to a magnetic axis of each electrical winding.
    Type: Application
    Filed: December 17, 2015
    Publication date: June 22, 2017
    Inventors: Xikai Sun, Wei Qian, Shaofeng Zhang, Haihui Lu, Lixiang Wei, Yuan Xiao, Jiangang Hu, Richard A. Lukaszewski
  • Patent number: 9612269
    Abstract: A method is provided for detection of a ground fault in a high resistance network in a voltage source power conversion circuit comprising a power converter that converts incoming AC power to DC power applied to a DC bus and an inverter that converts DC power from the DC bus to output AC power. The method includes detecting a midpoint-to-ground voltage between a low side of the DC bus and a ground potential and detecting the presence of a ground fault in a high resistance network based upon the detected midpoint-to-ground voltage.
    Type: Grant
    Filed: April 14, 2014
    Date of Patent: April 4, 2017
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Zhijun Liu, Brian Patrick Brown, David W. Kirschnik, Russ J. Kerkman, Richard A. Lukaszewski, Gary Skibinski, Carlos Daniel Rodriguez-Valdez
  • Patent number: 9048755
    Abstract: The present techniques include methods and systems for operating an inverter to maintain a lifespan of the inverter. In some embodiments, the switching frequency and/or the output current of the inverter may be changed such that stress may be reduced on the inverter bond wires of the inverter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the inverter and determining whether the operating conditions result in aging the inverter to a point which reduces the inverter lifespan below a desired lifespan. If the operating conditions reduce the inverter lifespan below the desired lifespan, the switching frequency may be reduced to a lower or minimum switching frequency of the inverter and/or the output current of the inverter may be reduced to a maximum output current at the minimum switching frequency.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: June 2, 2015
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman
  • Publication number: 20150009726
    Abstract: The present techniques include methods and systems for detecting the grounding condition of an electrical system to automatically determine a suitable electrical drive configuration. The drive includes a test resistor which may be connected or disconnected from the drive to measure different drive voltages. The measured drive voltages are analyzed to determine a type of grounding configuration of the electrical system in which the drive is to be installed. Embodiments also include determining ground resistance condition such as a high resistance ground (HRG) fault or a ground resistance fault when the drive is in operation.
    Type: Application
    Filed: September 22, 2014
    Publication date: January 8, 2015
    Inventors: Lixiang Wei, David W. Kirschnik, Richard A. Lukaszewski, Gary L. Skibinski
  • Patent number: 8841917
    Abstract: The present techniques include methods and systems for detecting the grounding condition of an electrical system to automatically determine a suitable electrical drive configuration. The drive includes a test resistor which may be connected or disconnected from the drive to measure different drive voltages. The measured drive voltages are analyzed to determine a type of grounding configuration of the electrical system in which the drive is to be installed. Embodiments also include determining ground resistance condition such as a high resistance ground (HRG) fault or a ground resistance fault when the drive is in operation.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: September 23, 2014
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, David W. Kirschnik, Richard A. Lukaszewski, Gary L. Skibinski
  • Publication number: 20140253055
    Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.
    Type: Application
    Filed: May 22, 2014
    Publication date: September 11, 2014
    Applicant: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
    Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
  • Publication number: 20140225625
    Abstract: A method is provided for detection of a ground fault in a high resistance network in a voltage source power conversion circuit comprising a power converter that converts incoming AC power to DC power applied to a DC bus and an inverter that converts DC power from the DC bus to output AC power. The method includes detecting a midpoint-to-ground voltage between a low side of the DC bus and a ground potential and detecting the presence of a ground fault in a high resistance network based upon the detected midpoint-to-ground voltage.
    Type: Application
    Filed: April 14, 2014
    Publication date: August 14, 2014
    Applicant: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
    Inventors: Lixiang Wei, Zhijun Liu, Brian Patrick Brown, David W. Kirschnik, Russ J. Kerkman, Richard A. Lukaszewski, Gary Skibinski, Carlos Daniel Rodriguez-Valdez
  • Patent number: 8736091
    Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.
    Type: Grant
    Filed: June 18, 2010
    Date of Patent: May 27, 2014
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
  • Patent number: 8698504
    Abstract: A method is provided for detection of a ground fault in a high resistance network in a voltage source power conversion circuit comprising a power converter that converts incoming AC power to DC power applied to a DC bus and an inverter that converts DC power from the DC bus to output AC power. The method includes detecting a midpoint-to-ground voltage between a low side of the DC bus and a ground potential and detecting the presence of a ground fault in a high resistance network based upon the detected midpoint-to-ground voltage.
    Type: Grant
    Filed: October 9, 2010
    Date of Patent: April 15, 2014
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Zhijun Liu, Brian Patrick Brown, David W. Kirschnik, Russ J. Kerkman, Richard A. Lukaszewski, Gary Skibinski, Carlos Daniel Rodriguez-Valdez
  • Publication number: 20130286702
    Abstract: The present techniques include methods and systems for operating an inverter to maintain a lifespan of the inverter. In some embodiments, the switching frequency and/or the output current of the inverter may be changed such that stress may be reduced on the inverter bond wires of the inverter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the inverter and determining whether the operating conditions result in aging the inverter to a point which reduces the inverter lifespan below a desired lifespan. If the operating conditions reduce the inverter lifespan below the desired lifespan, the switching frequency may be reduced to a lower or minimum switching frequency of the inverter and/or the output current of the inverter may be reduced to a maximum output current at the minimum switching frequency.
    Type: Application
    Filed: June 25, 2013
    Publication date: October 31, 2013
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman
  • Patent number: 8519655
    Abstract: Embodiments of the present invention provide novel techniques for using a switched converter to provide for three-phase alternating current (AC) rectification, regenerative braking, and direct current (DC) voltage boosting. In particular, one of the three legs of the switched converter is controlled with a set of pulse width modulation (PWM) control signals so that the input AC phase having the highest voltage is rectified and one of the switches in the two other legs is turned on to allow for added voltage. This switching activity allows for voltage from multiple AC line mains to be combined, resulting in an overall boost of the DC voltage of the rectifier. The DC voltage boost can then be applied to the common DC bus in order to ameliorate voltage sags, help with motor starts, and increase the ride-through capability of the motor.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: August 27, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel Kerkman, Brian J. Seibel
  • Patent number: 8471516
    Abstract: The present techniques include methods and systems for operating an inverter to maintain a lifespan of the inverter. In some embodiments, the switching frequency and/or the output current of the inverter may be changed such that stress may be reduced on the inverter bond wires of the inverter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the inverter and determining whether the operating conditions result in aging the inverter to a point which reduces the inverter lifespan below a desired lifespan. If the operating conditions reduce the inverter lifespan below the desired lifespan, the switching frequency may be reduced to a lower or minimum switching frequency of the inverter and/or the output current of the inverter may be reduced to a maximum output current at the minimum switching frequency.
    Type: Grant
    Filed: May 24, 2010
    Date of Patent: June 25, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman
  • Patent number: 8432052
    Abstract: The present techniques include methods and systems for operating a wind power system to maintain a lifespan of the rotor side converter. In some embodiments, the current of the rotor side converter may be minimized to reduce the stress and/or junction temperature variation in the switching transistors and bond wires of the converter. More specifically, embodiments involve using a minimal current in the rotor side converter based on the rotor side and grid side reactive powers. If the grid side reactive power is greater than a maximum grid side reactive power, the grid side reactive power may be reduced. Further, if the total reactive power does not meet the grid reactive power requirements, the minimal current in the rotor side converter may be adjusted such that the system may sufficiently power the grid.
    Type: Grant
    Filed: May 27, 2010
    Date of Patent: April 30, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman, Zhenhuan Yuan
  • Patent number: 8373406
    Abstract: Electrical power quality test circuitry for testing response of an electrical device to input power disturbances is provided. The test circuitry includes a power structure having a rectifier configured to convert incoming AC voltage to DC voltage on a DC bus, and a power inverter configured to convert DC voltage from the bus to three-phase output AC voltage applied to the electrical device. The test circuitry also includes a control circuit configured to apply control signals to at least the power inverter to emulate at least one of a change in the amplitude of at least one phase of the output AC voltage at least one phase angle of at least one phase of the output AC voltage, and a frequency change for all phases of the output AC voltage.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: February 12, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Ahmed Mohamed Sayed Ahmed, Gary L. Skibinski, Richard A. Lukaszewski
  • Publication number: 20120249038
    Abstract: The present techniques include methods and systems for detecting the grounding condition of an electrical system to automatically determine a suitable electrical drive configuration. The drive includes a test resistor which may be connected or disconnected from the drive to measure different drive voltages. The measured drive voltages are analyzed to determine a type of grounding configuration of the electrical system in which the drive is to be installed. Embodiments also include determining ground resistance condition such as a high resistance ground (HRG) fault or a ground resistance fault when the drive is in operation.
    Type: Application
    Filed: March 31, 2011
    Publication date: October 4, 2012
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, David W. Kirschnik, Richard A. Lukaszewski, Gary L. Skibinski
  • Publication number: 20120235607
    Abstract: Embodiments of the present invention provide novel techniques for using a switched converter to provide for three-phase alternating current (AC) rectification, regenerative braking, and direct current (DC) voltage boosting. In particular, one of the three legs of the switched converter is controlled with a set of pulse width modulation (PWM) control signals so that the input AC phase having the highest voltage is rectified and one of the switches in the two other legs is turned on to allow for added voltage. This switching activity allows for voltage from multiple AC line mains to be combined, resulting in an overall boost of the DC voltage of the rectifier. The DC voltage boost can then be applied to the common DC bus in order to ameliorate voltage sags, help with motor starts, and increase the ride-through capability of the motor.
    Type: Application
    Filed: May 29, 2012
    Publication date: September 20, 2012
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel Kerkman, Brian J. Seibel
  • Patent number: 8188693
    Abstract: Embodiments of the present invention provide novel techniques for using a switched converter to provide for three-phase alternating current (AC) rectification, regenerative braking, and direct current (DC) voltage boosting. In particular, one of the three legs of the switched converter is controlled with a set of pulse width modulation (PWM) control signals so that the input AC phase having the highest voltage is rectified and one of the switches in the two other legs is turned on to allow for added voltage. This switching activity allows for voltage from multiple AC line mains to be combined, resulting in an overall boost of the DC voltage of the rectifier. The DC voltage boost can then be applied to the common DC bus in order to ameliorate voltage sags, help with motor starts, and increase the ride-through capability of the motor.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: May 29, 2012
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel Kerkman, Brian J. Seibel
  • Publication number: 20120086458
    Abstract: A method is provided for detection of a ground fault in a high resistance network in a voltage source power conversion circuit comprising a power converter that converts incoming AC power to DC power applied to a DC bus and an inverter that converts DC power from the DC bus to output AC power. The method includes detecting a midpoint-to-ground voltage between a low side of the DC bus and a ground potential and detecting the presence of a ground fault in a high resistance network based upon the detected midpoint-to-ground voltage.
    Type: Application
    Filed: October 9, 2010
    Publication date: April 12, 2012
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Zhijun Liu, Brian Patrick Brown, David W. Kirschnik, Russ J. Kerkman, Richard A. Lukaszewski, Gary Skibinski, Carlos Daniel Rodriguez-Valdez