Patents by Inventor Richard A. Lukaszewski
Richard A. Lukaszewski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 8086420Abstract: A method and apparatus for predicting junction device temperature of at least a first switching device in a power conversion module that includes a plurality of switching devices, the method comprising the steps of, during switching activity, identifying at least one operating characteristic of the first switching device and solving an equation that uses the identified operating characteristic to predict the temperature of the first switching device where the equation solved is a function of the location of the first switching device with respect to the other switching devices in the plurality.Type: GrantFiled: February 20, 2008Date of Patent: December 27, 2011Assignee: Rockwell Automation Technologies, Inc.Inventors: Russel J. Kerkman, Lixiang Wei, Richard A. Lukaszewski, Brian P. Brown, Neil Gollhardt, Bruce W. Weiss
-
Publication number: 20110309875Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.Type: ApplicationFiled: June 18, 2010Publication date: December 22, 2011Applicant: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
-
Publication number: 20110295437Abstract: The present techniques include methods and systems for operating a wind power system to maintain a lifespan of the rotor side converter. In some embodiments, the current of the rotor side converter may be minimized to reduce the stress and/or junction temperature variation in the switching transistors and bond wires of the converter. More specifically, embodiments involve using a minimal current in the rotor side converter based on the rotor side and grid side reactive powers. If the grid side reactive power is greater than a maximum grid side reactive power, the grid side reactive power may be reduced. Further, if the total reactive power does not meet the grid reactive power requirements, the minimal current in the rotor side converter may be adjusted such that the system may sufficiently power the grid.Type: ApplicationFiled: May 27, 2010Publication date: December 1, 2011Applicant: Rockwell Automation Technologies, Inc.Inventors: Haihui Lu, Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman, Zhenhuan Yuan
-
Publication number: 20110286244Abstract: The present techniques include methods and systems for operating an inverter to maintain a lifespan of the inverter. In some embodiments, the switching frequency and/or the output current of the inverter may be changed such that stress may be reduced on the inverter bond wires of the inverter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the inverter and determining whether the operating conditions result in aging the inverter to a point which reduces the inverter lifespan below a desired lifespan. If the operating conditions reduce the inverter lifespan below the desired lifespan, the switching frequency may be reduced to a lower or minimum switching frequency of the inverter and/or the output current of the inverter may be reduced to a maximum output current at the minimum switching frequency.Type: ApplicationFiled: May 24, 2010Publication date: November 24, 2011Applicant: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman
-
Publication number: 20110101897Abstract: Embodiments of the present invention provide novel techniques for using a switched converter to provide for three-phase alternating current (AC) rectification, regenerative braking, and direct current (DC) voltage boosting. In particular, one of the three legs of the switched converter is controlled with a set of pulse width modulation (PWM) control signals so that the input AC phase having the highest voltage is rectified and one of the switches in the two other legs is turned on to allow for added voltage. This switching activity allows for voltage from multiple AC line mains to be combined, resulting in an overall boost of the DC voltage of the rectifier. The DC voltage boost can then be applied to the common DC bus in order to ameliorate voltage sags, help with motor starts, and increase the ride-through capability of the motor.Type: ApplicationFiled: November 4, 2009Publication date: May 5, 2011Applicant: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel Kerkman, Brian J. Seibel
-
Patent number: 7902957Abstract: A technique is disclosed for cooling resistive elements, such as brake resistors used in motor drives, as well as other resistors. A phase change heat spreader is thermally coupled to the resistive element and a continuous phase change cycle takes place in the heat spreader to extract heat from the resistive element. The element and heat spreader may be packaged as a modular unit or may be integrated into a system.Type: GrantFiled: April 30, 2007Date of Patent: March 8, 2011Assignee: Rockwell Automation Technologies, Inc.Inventors: Richard A. Lukaszewski, John R. Brubaker, Paul J. Grosskreuz, Neil Gollhardt, Lawrence D. Radosevich, Bruce W. Weiss
-
Publication number: 20110025300Abstract: Electrical power quality test circuitry for testing response of an electrical device to input power disturbances is provided. The test circuitry includes a power structure having a rectifier configured to convert incoming AC voltage to DC voltage on a DC bus, and a power inverter configured to convert DC voltage from the bus to three-phase output AC voltage applied to the electrical device. The test circuitry also includes a control circuit configured to apply control signals to at least the power inverter to emulate at least one of a change in the amplitude of at least one phase of the output AC voltage at least one phase angle of at least one phase of the output AC voltage, and a frequency change for all phases of the output AC voltage.Type: ApplicationFiled: July 30, 2009Publication date: February 3, 2011Applicant: Rockwell Automation Technologies, Inc.Inventors: Ahmed Mohamed Sayed Ahmed, Gary L. Skibinski, Richard A. Lukaszewski
-
Patent number: 7881081Abstract: Control systems, methods and power conversion systems are presented for controlling common mode currents in power converters, in which feedback signals used in pulse width modulated inverter switching control are selectively adjusted to ensure minimum differences between the resulting common mode compensated feedback signals according to a common mode dwell time in each pulse width modulation period, with the common mode dwell time being adjusted according to modulation index.Type: GrantFiled: April 16, 2010Date of Patent: February 1, 2011Assignee: Rockwell Automation Technologies, Inc.Inventors: Rangarajan M. Tallam, David Leggate, David W. Kirschnik, Richard A. Lukaszewski
-
Patent number: 7830036Abstract: A power electronics device with an improved pre-charge circuit configuration is provided. More specifically, the input of the motor drive module may accept an AC or DC source voltage. In this way, the pre-charge circuit of the motor drive module may be utilized whether the motor drive is coupled to an AC or DC source.Type: GrantFiled: September 30, 2008Date of Patent: November 9, 2010Assignee: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Richard A Lukaszewski, Ajith H Wijenayake, Paul Krause, Michael Loth
-
Patent number: 7728544Abstract: A motor drive system is disclosed that includes a power input configured to receive alternating current (AC) power and a rectifier having a switching frequency selected to convert the AC power to direct current (DC) power. The motor drive unit also includes an input filter circuit connected between the power input and the rectifier and configured to suppress frequency harmonics across a range of harmonics. Additionally, the motor drive unit includes a block filter circuit connected between the power input and the rectifier and configured to substantially block frequency harmonics associated with the switching frequency of the rectifier. Furthermore, the motor drive unit includes an inverter configured to receive the DC power from the rectifier and convert the DC power to a series of pulses configured to drive a motor.Type: GrantFiled: May 8, 2007Date of Patent: June 1, 2010Assignee: Rockwell Automation Technologies, Inc.Inventors: Wei Qian, Qiang Yin, Lixiang Wei, Richard A. Lukaszewski
-
Publication number: 20100080024Abstract: A power electronics device with an improved IGBT protection mechanism is provided. More specifically, systems and methods are provided for reducing the switching frequency of an inverter module based on the junction temperature variation of the IGBT.Type: ApplicationFiled: September 30, 2008Publication date: April 1, 2010Applicant: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Masahiro Tsuyoshi, Richard A. Lukaszewski
-
Publication number: 20100078998Abstract: A power electronics device with an improved pre-charge circuit configuration is provided. More specifically, the input of the motor drive module may accept an AC or DC source voltage. In this way, the pre-charge circuit of the motor drive module may be utilized whether the motor drive is coupled to an AC or DC source.Type: ApplicationFiled: September 30, 2008Publication date: April 1, 2010Applicant: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Richard A. Lukaszewski, Ajith H. Wijenayake, Paul Krause, Michael Loth
-
Patent number: 7602622Abstract: The present invention is directed to a compensator-filter circuit for reducing low order current harmonics in a three-phase drive system driving a single-phase load, the three-phase drive system including a three-phase source voltage connected to a rectifier system connected to a DC link capacitor connected to a three-phase voltage source inverter.Type: GrantFiled: August 1, 2006Date of Patent: October 13, 2009Assignee: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
-
Patent number: 7535738Abstract: A method and apparatus for converting X phase intermediate voltages on X intermediate lines to output voltage for driving a single three phase load, the apparatus comprising a positive DC bus, a negative DC bus and first and second three phase drives that each include a rectifier section and an inverter section, the rectifier sections each linked to a separate three of the X intermediate lines and to the positive and negative DC buses and the inverter linked to each of the positive and negative DC buses and to the single phase load such that each of the drives has a common positive DC bus and a common negative DC bus.Type: GrantFiled: August 23, 2006Date of Patent: May 19, 2009Assignee: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Gary Leonard Skibinski, Richard A. Lukaszewski
-
Patent number: 7518891Abstract: An auxiliary circuit for reducing low order current harmonics in a three-phase drive system driving a single-phase load, the three-phase drive system including a three-phase source voltage connected to a rectifier system connected to a DC link choke inductor connected to a three-phase current source inverter system.Type: GrantFiled: August 1, 2006Date of Patent: April 14, 2009Assignee: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
-
Patent number: 7502238Abstract: A rectifier includes a transformer, a rectifying bridge, a link capacitor, and at least a first resonance loop. The transformer is operable to receive three phase input signals having a source frequency and generate a plurality of transformer phase signals. The rectifying bridge has a number of stages corresponding to the number of transformer phase signals and is operable to generate a rectified output signal based on the transformer phase signals. The link capacitor is coupled across the rectifying bridge. The first resonance loop is coupled between the rectifying bridge and the link capacitor. The first resonance loop has a first resonance frequency corresponding to a harmonic frequency of the source frequency.Type: GrantFiled: March 31, 2005Date of Patent: March 10, 2009Assignee: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
-
Patent number: 7477531Abstract: A compensator circuit for reducing low order current harmonics in a three-phase drive system driving a single-phase load, the three-phase drive system including a three-phase source voltage connected to a rectifier system connected to a DC link capacitor connected to a three-phase voltage source inverter that supplies three-phase power.Type: GrantFiled: August 1, 2006Date of Patent: January 13, 2009Assignee: Rockwell Automation Technologies, Inc.Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
-
Publication number: 20080278109Abstract: A motor drive system is disclosed that includes a power input configured to receive alternating current (AC) power and a rectifier having a switching frequency selected to convert the AC power to direct current (DC) power. The motor drive unit also includes an input filter circuit connected between the power input and the rectifier and configured to suppress frequency harmonics across a range of harmonics. Additionally the motor drive unit includes a block filter circuit connected between the power input and the rectifier and configured to substantially block frequency harmonics associated with the switching frequency of the rectifier. Furthermore, the motor drive unit includes an inverter configured to receive the DC power from the rectifier and convert the DC power to a series of pulses configured to drive a motor.Type: ApplicationFiled: May 8, 2007Publication date: November 13, 2008Inventors: Wei Qian, Qiang Yin, Lixiang Wei, Richard A. Lukaszewski
-
Publication number: 20080266046Abstract: A technique is disclosed for cooling resistive elements, such as brake resistors used in motor drives, as well as other resistors. A phase change heat spreader is thermally coupled to the resistive element and a continuous phase change cycle takes place in the heat spreader to extract heat from the resistive element. The element and heat spreader may be packaged as a modular unit or may be integrated into a system.Type: ApplicationFiled: April 30, 2007Publication date: October 30, 2008Inventors: Richard A. Lukaszewski, John R. Brubaker, Paul J. Grosskreuz, Neil Gollhardt, Lawrence D. Radosevich, Bruce W. Weiss
-
Publication number: 20080266803Abstract: A technique for cooling electrical bus structures is disclosed, in which a phase change heat spreader is thermally coupled to the bus. A continuous phase change cycle occurs within the heat spreader to draw heat from the bus during operation. The heat spreader may be planar, and extend over an area greater then the surface area of the bus to enhance cooling and to render the overall assembly more isothermal. The heat spreader may be placed near bus joints and circuits to remove heat caused by increased resistance at such locations.Type: ApplicationFiled: April 30, 2007Publication date: October 30, 2008Inventors: Neil Golhardt, Scott Duane Day, Richard A. Lukaszewski, Lawrence D. Radosevich, Bruce W. Weiss