Patents by Inventor Richard A. Lukaszewski

Richard A. Lukaszewski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8086420
    Abstract: A method and apparatus for predicting junction device temperature of at least a first switching device in a power conversion module that includes a plurality of switching devices, the method comprising the steps of, during switching activity, identifying at least one operating characteristic of the first switching device and solving an equation that uses the identified operating characteristic to predict the temperature of the first switching device where the equation solved is a function of the location of the first switching device with respect to the other switching devices in the plurality.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: December 27, 2011
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Russel J. Kerkman, Lixiang Wei, Richard A. Lukaszewski, Brian P. Brown, Neil Gollhardt, Bruce W. Weiss
  • Publication number: 20110309875
    Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.
    Type: Application
    Filed: June 18, 2010
    Publication date: December 22, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
  • Publication number: 20110295437
    Abstract: The present techniques include methods and systems for operating a wind power system to maintain a lifespan of the rotor side converter. In some embodiments, the current of the rotor side converter may be minimized to reduce the stress and/or junction temperature variation in the switching transistors and bond wires of the converter. More specifically, embodiments involve using a minimal current in the rotor side converter based on the rotor side and grid side reactive powers. If the grid side reactive power is greater than a maximum grid side reactive power, the grid side reactive power may be reduced. Further, if the total reactive power does not meet the grid reactive power requirements, the minimal current in the rotor side converter may be adjusted such that the system may sufficiently power the grid.
    Type: Application
    Filed: May 27, 2010
    Publication date: December 1, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman, Zhenhuan Yuan
  • Publication number: 20110286244
    Abstract: The present techniques include methods and systems for operating an inverter to maintain a lifespan of the inverter. In some embodiments, the switching frequency and/or the output current of the inverter may be changed such that stress may be reduced on the inverter bond wires of the inverter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the inverter and determining whether the operating conditions result in aging the inverter to a point which reduces the inverter lifespan below a desired lifespan. If the operating conditions reduce the inverter lifespan below the desired lifespan, the switching frequency may be reduced to a lower or minimum switching frequency of the inverter and/or the output current of the inverter may be reduced to a maximum output current at the minimum switching frequency.
    Type: Application
    Filed: May 24, 2010
    Publication date: November 24, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman
  • Publication number: 20110101897
    Abstract: Embodiments of the present invention provide novel techniques for using a switched converter to provide for three-phase alternating current (AC) rectification, regenerative braking, and direct current (DC) voltage boosting. In particular, one of the three legs of the switched converter is controlled with a set of pulse width modulation (PWM) control signals so that the input AC phase having the highest voltage is rectified and one of the switches in the two other legs is turned on to allow for added voltage. This switching activity allows for voltage from multiple AC line mains to be combined, resulting in an overall boost of the DC voltage of the rectifier. The DC voltage boost can then be applied to the common DC bus in order to ameliorate voltage sags, help with motor starts, and increase the ride-through capability of the motor.
    Type: Application
    Filed: November 4, 2009
    Publication date: May 5, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Russel Kerkman, Brian J. Seibel
  • Patent number: 7902957
    Abstract: A technique is disclosed for cooling resistive elements, such as brake resistors used in motor drives, as well as other resistors. A phase change heat spreader is thermally coupled to the resistive element and a continuous phase change cycle takes place in the heat spreader to extract heat from the resistive element. The element and heat spreader may be packaged as a modular unit or may be integrated into a system.
    Type: Grant
    Filed: April 30, 2007
    Date of Patent: March 8, 2011
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Richard A. Lukaszewski, John R. Brubaker, Paul J. Grosskreuz, Neil Gollhardt, Lawrence D. Radosevich, Bruce W. Weiss
  • Publication number: 20110025300
    Abstract: Electrical power quality test circuitry for testing response of an electrical device to input power disturbances is provided. The test circuitry includes a power structure having a rectifier configured to convert incoming AC voltage to DC voltage on a DC bus, and a power inverter configured to convert DC voltage from the bus to three-phase output AC voltage applied to the electrical device. The test circuitry also includes a control circuit configured to apply control signals to at least the power inverter to emulate at least one of a change in the amplitude of at least one phase of the output AC voltage at least one phase angle of at least one phase of the output AC voltage, and a frequency change for all phases of the output AC voltage.
    Type: Application
    Filed: July 30, 2009
    Publication date: February 3, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Ahmed Mohamed Sayed Ahmed, Gary L. Skibinski, Richard A. Lukaszewski
  • Patent number: 7881081
    Abstract: Control systems, methods and power conversion systems are presented for controlling common mode currents in power converters, in which feedback signals used in pulse width modulated inverter switching control are selectively adjusted to ensure minimum differences between the resulting common mode compensated feedback signals according to a common mode dwell time in each pulse width modulation period, with the common mode dwell time being adjusted according to modulation index.
    Type: Grant
    Filed: April 16, 2010
    Date of Patent: February 1, 2011
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Rangarajan M. Tallam, David Leggate, David W. Kirschnik, Richard A. Lukaszewski
  • Patent number: 7830036
    Abstract: A power electronics device with an improved pre-charge circuit configuration is provided. More specifically, the input of the motor drive module may accept an AC or DC source voltage. In this way, the pre-charge circuit of the motor drive module may be utilized whether the motor drive is coupled to an AC or DC source.
    Type: Grant
    Filed: September 30, 2008
    Date of Patent: November 9, 2010
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A Lukaszewski, Ajith H Wijenayake, Paul Krause, Michael Loth
  • Patent number: 7728544
    Abstract: A motor drive system is disclosed that includes a power input configured to receive alternating current (AC) power and a rectifier having a switching frequency selected to convert the AC power to direct current (DC) power. The motor drive unit also includes an input filter circuit connected between the power input and the rectifier and configured to suppress frequency harmonics across a range of harmonics. Additionally, the motor drive unit includes a block filter circuit connected between the power input and the rectifier and configured to substantially block frequency harmonics associated with the switching frequency of the rectifier. Furthermore, the motor drive unit includes an inverter configured to receive the DC power from the rectifier and convert the DC power to a series of pulses configured to drive a motor.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: June 1, 2010
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Wei Qian, Qiang Yin, Lixiang Wei, Richard A. Lukaszewski
  • Publication number: 20100080024
    Abstract: A power electronics device with an improved IGBT protection mechanism is provided. More specifically, systems and methods are provided for reducing the switching frequency of an inverter module based on the junction temperature variation of the IGBT.
    Type: Application
    Filed: September 30, 2008
    Publication date: April 1, 2010
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Masahiro Tsuyoshi, Richard A. Lukaszewski
  • Publication number: 20100078998
    Abstract: A power electronics device with an improved pre-charge circuit configuration is provided. More specifically, the input of the motor drive module may accept an AC or DC source voltage. In this way, the pre-charge circuit of the motor drive module may be utilized whether the motor drive is coupled to an AC or DC source.
    Type: Application
    Filed: September 30, 2008
    Publication date: April 1, 2010
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Richard A. Lukaszewski, Ajith H. Wijenayake, Paul Krause, Michael Loth
  • Patent number: 7602622
    Abstract: The present invention is directed to a compensator-filter circuit for reducing low order current harmonics in a three-phase drive system driving a single-phase load, the three-phase drive system including a three-phase source voltage connected to a rectifier system connected to a DC link capacitor connected to a three-phase voltage source inverter.
    Type: Grant
    Filed: August 1, 2006
    Date of Patent: October 13, 2009
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
  • Patent number: 7535738
    Abstract: A method and apparatus for converting X phase intermediate voltages on X intermediate lines to output voltage for driving a single three phase load, the apparatus comprising a positive DC bus, a negative DC bus and first and second three phase drives that each include a rectifier section and an inverter section, the rectifier sections each linked to a separate three of the X intermediate lines and to the positive and negative DC buses and the inverter linked to each of the positive and negative DC buses and to the single phase load such that each of the drives has a common positive DC bus and a common negative DC bus.
    Type: Grant
    Filed: August 23, 2006
    Date of Patent: May 19, 2009
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Gary Leonard Skibinski, Richard A. Lukaszewski
  • Patent number: 7518891
    Abstract: An auxiliary circuit for reducing low order current harmonics in a three-phase drive system driving a single-phase load, the three-phase drive system including a three-phase source voltage connected to a rectifier system connected to a DC link choke inductor connected to a three-phase current source inverter system.
    Type: Grant
    Filed: August 1, 2006
    Date of Patent: April 14, 2009
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
  • Patent number: 7502238
    Abstract: A rectifier includes a transformer, a rectifying bridge, a link capacitor, and at least a first resonance loop. The transformer is operable to receive three phase input signals having a source frequency and generate a plurality of transformer phase signals. The rectifying bridge has a number of stages corresponding to the number of transformer phase signals and is operable to generate a rectified output signal based on the transformer phase signals. The link capacitor is coupled across the rectifying bridge. The first resonance loop is coupled between the rectifying bridge and the link capacitor. The first resonance loop has a first resonance frequency corresponding to a harmonic frequency of the source frequency.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: March 10, 2009
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
  • Patent number: 7477531
    Abstract: A compensator circuit for reducing low order current harmonics in a three-phase drive system driving a single-phase load, the three-phase drive system including a three-phase source voltage connected to a rectifier system connected to a DC link capacitor connected to a three-phase voltage source inverter that supplies three-phase power.
    Type: Grant
    Filed: August 1, 2006
    Date of Patent: January 13, 2009
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Gary L. Skibinski, Richard A. Lukaszewski
  • Publication number: 20080278109
    Abstract: A motor drive system is disclosed that includes a power input configured to receive alternating current (AC) power and a rectifier having a switching frequency selected to convert the AC power to direct current (DC) power. The motor drive unit also includes an input filter circuit connected between the power input and the rectifier and configured to suppress frequency harmonics across a range of harmonics. Additionally the motor drive unit includes a block filter circuit connected between the power input and the rectifier and configured to substantially block frequency harmonics associated with the switching frequency of the rectifier. Furthermore, the motor drive unit includes an inverter configured to receive the DC power from the rectifier and convert the DC power to a series of pulses configured to drive a motor.
    Type: Application
    Filed: May 8, 2007
    Publication date: November 13, 2008
    Inventors: Wei Qian, Qiang Yin, Lixiang Wei, Richard A. Lukaszewski
  • Publication number: 20080266046
    Abstract: A technique is disclosed for cooling resistive elements, such as brake resistors used in motor drives, as well as other resistors. A phase change heat spreader is thermally coupled to the resistive element and a continuous phase change cycle takes place in the heat spreader to extract heat from the resistive element. The element and heat spreader may be packaged as a modular unit or may be integrated into a system.
    Type: Application
    Filed: April 30, 2007
    Publication date: October 30, 2008
    Inventors: Richard A. Lukaszewski, John R. Brubaker, Paul J. Grosskreuz, Neil Gollhardt, Lawrence D. Radosevich, Bruce W. Weiss
  • Publication number: 20080266803
    Abstract: A technique for cooling electrical bus structures is disclosed, in which a phase change heat spreader is thermally coupled to the bus. A continuous phase change cycle occurs within the heat spreader to draw heat from the bus during operation. The heat spreader may be planar, and extend over an area greater then the surface area of the bus to enhance cooling and to render the overall assembly more isothermal. The heat spreader may be placed near bus joints and circuits to remove heat caused by increased resistance at such locations.
    Type: Application
    Filed: April 30, 2007
    Publication date: October 30, 2008
    Inventors: Neil Golhardt, Scott Duane Day, Richard A. Lukaszewski, Lawrence D. Radosevich, Bruce W. Weiss