Abstract: An arc runner assembly for use in a circuit interrupter provides a pair of arc runners that are situated at opposite sides of a stationary contact of the circuit interrupter. If used in a DC application, the arc runner assembly is configured to communicate a positive DC arc along one of the arc runners in a first direction away from the stationary contact and is further configured to communicate a negative DC arc along the other arc runner in another direction away from the stationary contact. The arc runner assembly additionally includes a support that is electrically engaged with a conductor of the circuit interrupter on a surface opposite that on which the stationary contact is disposed. The improved arc runner assembly advantageously facilitates extinction of electrical arc and extinguishes both positive and negative DC arcs in a DC application.

Abstract: A position indicator for a circuit breaker is provided. A circuit breaker housing assembly body has an alignment surface. The position indicator includes an indicator member having an alignment surface and an elongated spacer member. The indicator member is movably coupled to the circuit breaker housing assembly adjacent a terminal screw with the spacer member generally aligned with the terminal screw. The indicator member is structured to move between a first position, wherein the alignment surface is not aligned with the housing assembly body alignment surface, and a second position, wherein the alignment surface is aligned with the housing assembly body alignment surface. The spacer member engages the terminal screw and, if the terminal screw is in a terminal screw first position, the spacer member prevents the indicator member from moving into the indicator member second position.

Abstract: A circuit breaker including a pair of separable contacts and an arc chamber is provided. The separable contacts include a fixed contact having an upper surface. The arc chamber includes magnetic members disposed on either side of the separable contacts. The magnetic members have a lower surface below the fixed contact upper surface.

Abstract: A position indicator for a circuit breaker is provided. A circuit breaker housing assembly body has an alignment surface. The position indicator includes an indicator member having an alignment surface and an elongated spacer member. The indicator member is movably coupled to the circuit breaker housing assembly adjacent a terminal screw with the spacer member generally aligned with the terminal screw. The indicator member is structured to move between a first position, wherein the alignment surface is not aligned with the housing assembly body alignment surface, and a second position, wherein the alignment surface is aligned with the housing assembly body alignment surface. The spacer member engages the terminal screw and, if the terminal screw is in a terminal screw first position, the spacer member prevents the indicator member from moving into the indicator member second position.

Abstract: An arc runner assembly for use in a circuit interrupter provides a pair of arc runners that are situated at opposite sides of a stationary contact of the circuit interrupter. If used in a DC application, the arc runner assembly is configured to communicate a positive DC arc along one of the arc runners in a first direction away from the stationary contact and is further configured to communicate a negative DC arc along the other arc runner in another direction away from the stationary contact. The arc runner assembly additionally includes a support that is electrically engaged with a conductor of the circuit interrupter on a surface opposite that on which the stationary contact is disposed. The improved arc runner assembly advantageously facilitates extinction of electrical arc and extinguishes both positive and negative DC arcs in a DC application.

Abstract: A load conductor for use with a circuit breaker includes a load terminal and a conductive tang engaged with one another. The load terminal is manufactured out of a first material having a first electrical conductivity, and the tang is manufactured out of a second material having a second electrical conductivity. The first electrical conductivity of the first material is such that the load terminal remains at a desirably high temperature during operation of the circuit breaker to avoid interference with the function of a bimetallic strip mounted on the load terminal. The tang extends across a bend formed in the load terminal to avoid the bend from becoming undesirably hot during operation of the circuit breaker. The tang also provides additional conductive cross-section and a higher conductivity surface to reduce the temperature of the load terminal in the vicinity of the clamped joint between the load terminal and the load. The abstract shall not be used for interpreting the scope of the claims.

Abstract: A circuit interrupter including a housing, separable main contacts within the housing, and an operating mechanism within the housing and interconnected with the separable main contacts. A trip mechanism is disposed within the housing that includes a trip bar assembly rotatable about an axis and that, when rotated, generates a tripping operation causing the operating mechanism to open the contacts. The trip bar assembly includes a trip member translatable along the axis. The trip mechanism includes a tripping actuator movable along a predetermined path of travel as a function of electrical current. The tripping actuator contacts a contact area of the trip member at a predetermined location along the predetermined path of travel of the tripping actuator and causes the trip bar assembly to rotate and generate the tripping operation upon a predetermined current threshold.

Abstract: An adjustable magnetic trip device for a molded case circuit breaker is provided where the trip device includes a plunger and a stationary core as well as a plunger support structure with a movable plunger carriage. The position of the plunger assembly and carriage relative to the stationary core is determined by a cam assembly having a body with a plurality of sections, each section having a different radius. The plunger carriage is responsive to rotation of said cam assembly and may be adjusted by rotating the cam. The over-current condition for the trip device is a function of the distance between the plunger assembly and the stationary core. Accordingly, the over-current condition may be changed by rotating the cam. As each section of the cam has a constant radius, the over-current condition remains the same no matter where the carriage contacts a certain section of the cam.

Abstract: A load conductor for use with a circuit breaker includes a load terminal and a conductive tang engaged with one another. The load terminal is manufactured out of a first material having a first electrical conductivity, and the tang is manufactured out of a second material having a second electrical conductivity. The first electrical conductivity of the first material is such that the load terminal remains at a desirably high temperature during operation of the circuit breaker to avoid interference with the function of a bimetallic strip mounted on the load terminal. The tang extends across a bend formed in the load terminal to avoid the bend from becoming undesirably hot during operation of the circuit breaker. The tang also provides additional conductive cross-section and a higher conductivity surface to reduce the temperature of the load terminal in the vicinity of the clamped joint between the load terminal and the load. The abstract shall not be used for interpreting the scope of the claims.

Abstract: A plunger assembly support structure for a molded case circuit breaker magnetic trip mechanism for aligning a trip mechanism plunger assembly. The plunger assembly support structure includes a base member assembly having a plurality of guide members, and a plunger carriage assembly slidably disposed adjacent to said base member assembly.

Abstract: A circuit interrupter including a housing, separable main contacts within the housing, and an operating mechanism within the housing and interconnected with the contacts. An arc extinguisher assembly is disposed within the housing. Also provided within the housing is a slot motor assembly having a cavity region within which the contacts are substantially located. The slot motor assembly electro-magnetically interacts with current flowing between the contacts, and includes magnetic plates positioned in a slot motor housing. The slot motor housing has a tendency to move an arc existing between the contacts toward the arc extinguisher assembly. The slot motor assembly also includes an insulation member positioned within the cavity region and between the magnetic plates and the slot motor housing.

Abstract: The secondary cover of a molded case electric power switch housing is removably secured in place to enclose cavities in a primary cover for auxiliary devices by quick release fasteners. These quick release fasteners have a shaft with self taping threads which engage mounting holes in the top face of the primary cover. In an unlatched position, the non-circular heads register with complimentary non-circular apertures in the secondary cover which passes down over the heads of the quick release fasteners and seats on the top face of the primary cover. The quick release fasteners are then rotated clockwise ¼ turn by a tool to a latched position to clamp down on the secondary cover. A pair of diametrically opposite arcuate recesses in the secondary cover at each non-circular aperture assure that the quick release fasteners can only be rotated clockwise to the latched position as side walls of these recesses form stops at the ¼ turn position.

Abstract: A circuit interrupter including a housing, separable main contacts within the housing, and an operating mechanism within the housing and interconnected with the contacts. A trip mechanism is disposed within the housing and includes a rotatable trip bar assembly that, when selectively rotated, generates a tripping operation. The trip bar assembly includes an attaching structure which interconnects with an accessory trip member. The accessory trip member causes the trip bar assembly to rotate and generate a tripping operation when the accessory trip member is moved in a first direction. The accessory trip member is configured to enable flexing of the accessory trip member in a second direction opposite of the first direction.

Abstract: A molded case circuit breaker has paddles on the trip bar to utilize the arc gases generated during interruption to speed operation of the latchable operating mechanism and to protect the trip mechanism from debris in the arc gases. Alternatively, or in addition, lateral projections can be provided on the crossbar for similar purposes.