Abstract: A blade engagement apparatus moving blades into working positions in engagement with an image forming device moving surface for cleaning and/or metering release agent onto the surface. The blade engagement apparatus includes a pair of spaced apart links having slots receiving pins extending from the blades and an actuator rotating the links for moving the blades along track slots into and out of the working positions. The links couple the blades together for mutually exclusive cooperative movement alternating between the working positions and respective suspended positions wherein the blades are removed from the moving surface.

Abstract: A control method for monitoring the cleaning performance of a single or multiple blade xerographic cleaning subsystem includes looking at the photoreceptor post-cleaner with a full width array sensor and adjusting the blade load on the photoreceptor to the minimum required to maintain effective cleaning. Blade load is adjusted using a stepper motor. Monitoring of cleaning failures can be done during non-print time, when a toner patch is developed to evaluate cleaning. Re-adjustment is needed periodically since environmental stresses can change, and the blade ages due to set and wear. Two toner patches at the ends of the blade with two stepper motors can be used to assure the same load from end to end.

Abstract: Disclosed herein is an electrical component comprising a segment having a diameter in the range of about 1 micrometers to about 10 cm, the segment comprising a plurality of non-metallic, resistive fibers in a non-metallic binder. The segment is precisely trimmed to impart to the segment an electrical resistance within 1% of the desired resistance value. A manufacturing system and methods of manufacturing components having precise specifications also are disclosed.

Abstract: Disclosed herein is an electrical component comprising a segment having a diameter in the range of about 1 micrometers to about 10 cm, the segment comprising a plurality of non-metallic, resistive fibers in a non-metallic binder. The segment is precisely trimmed to impart to the segment an electrical resistance within 1% of the desired resistance value. A manufacturing system and methods of manufacturing components having precise specifications also are disclosed.

Abstract: A coronode charging device includes a support member, a filament, an adjustment mechanism and a voltage source. The lament is disposed along the support member in a configuration that creates a plurality of active regions and a plurality of inactive regions of the filament. The active regions are simultaneously positionable adjacent the photoreceptor. The inactive regions may be farther from the photoreceptor than the active regions. The adjustment mechanism moves the filament such that portions of the filament that correspond to the active regions are moved to positions that correspond to the inactive regions, and some portions of the filament that were in the inactive regions are moved to positions that correspond to the active regions. This operations extends the life of the coronode charging device.

Abstract: A method for controlling blade interference in a single blade or multi-blade xerographic cleaner based on a look-up table for environmental conditions and blade age. Temperature and humidity sensors and a blade age counter are used to provide information to a controller, which adjusts the blade interference through a stepper motor based on the preloaded table. This allows lower blade load in most conditions over life, compared to the known method of setting the initial load high enough to cover these stress factors at worse case levels. The look-up table is empirically determined for a give blade material and xerographic system, e.g., photoreceptor, toner, etc. It takes into account the variation in blade load itself as a function of the environment and blade age.

Abstract: A method for controlling a xerographic single or multiple blade cleaning subsystem includes sensing the actual cleaning blade load against a photoreceptor with a transducer and adjusting it to a desired value. A feedback loop through a stepper motor will set the desired load by changing blade to photoreceptor interference. This will correct for the effects of piece part tolerances, blade modulus changes with environment and set with age. A single transducer and positioning system can achieve the desired average blade load, or one at each end can also keep the load even from end to end.

Abstract: Systems and methods are described that facilitate replacing cleaning blades employed to chisel excess toner from a photoreceptor surface. For example, a cleaning unit can comprise a blade holder with a plurality of cleaning blades attached thereto, which is rotated (e.g., by an actuator) to remove a used cleaning blade from the photoreceptor surface and position a new cleaning blade against the photoreceptor surface. Blade replacement can be triggered by a detected defect on an output image or by detected excess toner on the photoreceptor surface downstream from the cleaning blade. Additionally, blade replacement can be triggered as a function of blade use (e.g., measured in time, prints, photoreceptor cycles), friction force on the blade, or a combination thereof, to achieve a desired (e.g., low) cleaning unit failure probability.

Abstract: A blade engagement system for cleaning and/or metering a release agent onto an image forming machine moving surface, such as a photoreceptor. The blade engagement system includes a blade cassette having a plurality of blades, each including a compliant blade member having a blade tip. The blade engagement system also including a blade engagement apparatus removably receiving the blade cassette. The blade engagement apparatus having a blade positioning mechanism moving the blades, one at a time, from the blade cassette to a working position wherein the blade tip engages the moving surface for cleaning and/or metering. Used blades can be moved back into the cassette for storage. The blade cassette can be replaced with a new one after all of the blades have been used.

Abstract: A cleaning system for cleaning a moving surface of an image forming device, such as a photoreceptor. The cleaning system includes first and second links each having three pivot connections for pivotally connecting first and second cleaning blades together in mutually exclusive cooperative movement alternating between a common Cleaning Position at a first location and respective Suspended Positions. The cleaning system can include a Doctor Blade arrangement in which the cleaning blades are disposed in a Doctor Blade orientation in the Cleaning Position. The cleaning system can include a Wiper Blade arrangement in which the cleaning blades are disposed in a Wiper Blade orientation in the Cleaning Position. The first and second cleaning blades form similar Blade Holder Angles, Blade Deflection Angles and Working Angles when occupying the Cleaning Position.

Abstract: A blade engagement apparatus for metering release agent onto an image forming device associated moving surface, such as a Solid Ink Jet drum. The blade engagement apparatus includes a blade positioning mechanism having a blade holder rotated about a fixed pivot point disposed a distance LD from the moving surface. A plurality of metering blades extending from the blade holder each include a blade tip disposed a distance LB from the pivot point such that LB is greater than LD. A replacement blade is brought into a working position in deflected engagement with the moving surface for metering a release agent onto the surface while the used blade is moved into a non-operational suspended position. Various blade replacement strategies are used to initiate a blade replacement operation.

Abstract: Systems and methods of providing controlled blade engagement with an image forming machine moving surface are provided for metering a release agent onto the surface, cleaning the surface, or both. A blade engagement apparatus is provided having a controller controlling an actuator connected to a blade positioning mechanism for providing controlled engagement of the blade with the moving surface. The minimum blade load applied by the blade to the moving surface needed to prevent defects is determined and maintained for increasing the useful life of the blade. Control systems and methods utilizing single and separately operable dual blade positioning mechanisms are provided.

Abstract: A blade engagement apparatus for metering release agent onto an image forming device associated moving surface, such as a Solid Ink Jet drum. The blade engagement apparatus includes a blade positioning mechanism having a blade holder rotated about a fixed pivot point disposed a distance LD from the moving surface. A plurality of metering blades extending from the blade holder each include a blade tip disposed a distance LB from the pivot point such that LB is greater than LD. A replacement blade is brought into a working position in deflected engagement with the moving surface for metering a release agent onto the surface while the used blade is moved into a non-operational suspended position. Various blade replacement strategies are used to initiate a blade replacement operation.

Abstract: A application apparatus for metering release agent onto an image forming device moving surface, such as a Solid Ink Jet drum. The application apparatus includes a blade positioning mechanism with first and second links each having three pivot connections for pivotally connecting first and second blades together in mutually exclusive cooperative movement alternating between a common working position at a first location and respective suspended positions. The application apparatus can include a doctor blade arrangement in which the blades are disposed in a doctor blade orientation in the working position. The application apparatus can include a wiper blade arrangement in which the blades are disposed in a wiper blade orientation in the working position. The first and second blades form similar blade holder angles, blade deflection angles and Working Angles when occupying the working position.

Abstract: A blade engagement apparatus moving blades into working positions in engagement with an image forming device moving surface for cleaning and/or metering release agent onto the surface. The blade engagement apparatus includes a pair of spaced apart links having slots receiving pins extending from the blades and an actuator rotating the links for moving the blades along track slots into and out of the working positions. The links couple the blades together for mutually exclusive cooperative movement alternating between the working positions and respective suspended positions wherein the blades are removed from the moving surface.

Abstract: Blades, printing apparatuses, replaceable cartridges and methods of treating substances on surfaces are disclosed. An embodiment of a blade for treating a substance on a surface of a component includes a body having a free end portion with a surface, and which is comprised of an elastomeric material. A bi-material spring is adapted to apply a load to the body such that the surface of the body treats the substance on the surface of the component.

Abstract: A control method for monitoring the cleaning performance of a single or multiple blade xerographic cleaning subsystem includes looking at the photoreceptor post-cleaner with a full width array sensor and adjusting the blade load on the photoreceptor to the minimum required to maintain effective cleaning. Blade load is adjusted using a stepper motor. Monitoring of cleaning failures can be done during non-print time, when a toner patch is developed to evaluate cleaning. Re-adjustment is needed periodically since environmental stresses can change, and the blade ages due to set and wear. Two toner patches at the ends of the blade with two stepper motors can be used to assure the same load from end to end.

Abstract: A method for controlling a xerographic single or multiple blade cleaning subsystem includes sensing the actual cleaning blade load against a photoreceptor with a transducer and adjusting it to a desired value. A feedback loop through a stepper motor will set the desired load by changing blade to photoreceptor interference. This will correct for the effects of piece part tolerances, blade modulus changes with environment and set with age. A single transducer and positioning system can achieve the desired average blade load, or one at each end can also keep the load even from end to end.

Abstract: A method for controlling blade interference in a single blade or multi-blade xerographic cleaner based on a look-up table for environmental conditions and blade age. Temperature and humidity sensors and a blade age counter are used to provide information to a controller, which adjusts the blade interference through a stepper motor based on the preloaded table. This allows lower blade load in most conditions over life, compared to the known method of setting the initial load high enough to cover these stress factors at worse case levels. The look-up table is empirically determined for a give blade material and xerographic system, e.g., photoreceptor, toner, etc. It takes into account the variation in blade load itself as a function of the environment and blade age.

Abstract: A coupling mechanism includes a driven coupling for mating with a driving coupling. The driven coupling includes a cylinder flange, a concentric shaft that extends axially outwardly from the flange, and a cylindrical driven coupling member that extends axially outwardly from the concentric shaft. The driven coupling member includes a flexible membrane that encases non-rigid fill material, such as, e.g., a flowable granular material or a non-Newtonian fluid. The driven coupling member has a non-twisted, triangular cross-section, and is configured such that, when it is operationally engaged with the driving coupling, the non-rigid material substantially solidifies, thereby providing a substantially non-flexible structure for the membrane. The driven coupling may be connected to, for example, a photoreceptor drum of a material supply module, and the driving coupling may be connected to a reprographic device.