Abstract: A reamer bit for use in earth boring operations comprising a body, cutter mounts having rolling cutters on the bit body, and stabilizers pads on the body placed between adjacent cutter mounts. The reamer may further include a pilot bit on a drill pipe extending downward from the reamer body. The reamer bit outer periphery with its stabilizers and bit body has a radial profile approximating a circle thereby reducing dynamic perturbations during drilling operations.

Abstract: A reamer for subterranean wellbores may include a composite framework, which may include one or more high strength stems, each having one or more reamer bodies coupled thereto. The body may include a plurality of plates coupled together and may include additional components formed integrally therewith or coupled thereto. A method of forming a reaming tool may include forming a high strength stem and a reamer body and coupling the body to the stem. A method of using the reaming tool may include coupling one or more bodies in a drill string and reaming a wellbore.

Abstract: An earth boring drill bit comprising a milled cutter having rows of hardfacing guides on the cutter. Hardfacing is applied between adjacent hardfacing guides to form a hardfacing web that serves as a cutting element. The hardfacing web defines an interface between the hardfacing web and the hardfacing guide. The hardfacing web may extend past the crest of the hardfacing guides or end along the hardfacing guides flanks. Projecting hardfacing is provided on the interface to form trimmers.

Abstract: A reamer bit for use in earth boring operations comprising a body, mounting elements on the bit body having rolling cutters, and nozzles configured to emit a cleaning spray that is angled with respect to the well bottom. The cleaning spray may be angled up to about 20° with respect to the well bottom. The reamer may further include a pilot bit on a drill pipe extending downward from the reamer body.

Abstract: A hole opener having a hybrid reaming section for downhole earth boring operations may include a reamer body having an axis of rotation, an outer periphery, and upper and lower ends, a plurality of rolling cutters coupled to the outer periphery and depending downwardly, the rolling cutters defining a rolling cutter cutting profile having a cutting diameter, a plurality of fixed blade cutters coupled to the outer periphery and defining a fixed blade cutter cutting profile having a cutting diameter, each fixed blade cutter being coupled between adjacent rolling cutters. At least one of the rolling cutters may be asymmetrically coupled about the axis. The cutting diameter of the rolling cutter cutting profile may be larger than the cutting diameter of the fixed blade cutter cutting profile. At least a portion of the rolling cutter cutting profile may be deeper than the fixed blade cutter cutting profile.

Abstract: A hole opener having a hybrid reaming section for reaming subterranean wellbores may include a tubular reamer body having a longitudinal axis and upper and lower ends, a rolling cutter mount coupled to the body, a rolling cutter rotatably coupled to the mount, and a fixed blade coupled to the body adjacent the mount. A method of forming a hybrid reamer tool for downhole use may include providing a tubular stem having couplers on the upper and lower ends, coupling a reamer body having an outer periphery to the stem between the stem upper and lower ends, coupling a rolling cutter mount to the outer periphery of the reamer body, the mount having a rolling cutter rotatably coupled thereto, and coupling a fixed blade to the outer periphery of the reamer body adjacent the rolling cutter mount.

Abstract: A hole opener having a hybrid reaming section for downhole earth boring operations may include a reamer body having an axis of rotation, an outer periphery, and upper and lower ends, a plurality of rolling cutters coupled to the outer periphery and depending downwardly, the rolling cutters defining a rolling cutter cutting profile having a cutting diameter, a plurality of fixed blade cutters coupled to the outer periphery and defining a fixed blade cutter cutting profile having a cutting diameter, each fixed blade cutter being coupled between adjacent rolling cutters. At least one of the fixed blade cutters may be asymmetrically coupled about the axis. The cutting diameter of the fixed blade cutter cutting profile may be larger than the cutting diameter of the rolling cutter cutting profile. At least a portion of the fixed blade cutter cutting profile may be deeper than the rolling cutter cutting profile.

Abstract: A hole opener having a hybrid reaming section for downhole earth boring operations may include a reamer body having an axis of rotation, an outer periphery, and upper and lower ends, a plurality of rolling cutters coupled to the outer periphery, the rolling cutters defining a rolling cutter cutting profile having a cutting diameter, a plurality of fixed blade cutters coupled to the outer periphery and defining a fixed blade cutter cutting profile having a cutting diameter, each fixed blade cutter being coupled between adjacent rolling cutters. At least one fixed blade cutter may be asymmetrically coupled about the axis. The cutting diameter of the fixed blade cutter cutting profile and the cutting diameter of the rolling cutter cutting profile may collectively define a gage diameter. At least a portion of the fixed blade cutter cutting profile may be deeper than the rolling cutter cutting profile.

Abstract: An earth boring drill bit that includes a cutting cone with a cutting disk. Compacts are inserted within the disk having a chisel shaped end set flush with the cutting disk periphery. The compact crests and cutting disk periphery form a generally seamless cutting surface. The cutting cone can further include cutting teeth thereon also having flush mounted compacts. The compacts can be made from a material such as cemented carbide, hardfacing, tungsten, tungsten alloys, tungsten carbide and the cutter made from steel.

Abstract: Described herein are roller cone drill bits and modified roller cones for use in drilling subterranean earth formations, and more specifically roller cone drill bits and roller cones having optimized spear point designs and blade orientations on at least one of the roller cones for reduced tracking and/or increased drilling performance during bit use. The roller cone drill bits include a bit body with a longitudinal axis, one or more bit legs depending from the body, and at least one roller cone attached to each of the bit legs and able to rotate with respect to the bit body, wherein at least one of the roller cones includes a spear point at the cone apex having two or more cutting blades, the cutting blades being oriented at a variety of non-equal, asymmetric angles about a central cone axis with respect to each other, such that tracking during drilling using the drill bit is minimized or eliminated.

Abstract: An earth boring drill bit comprising a milled cutter having rows of teeth hardfacing guides on the cutter. Hardfacing is applied between adjacent teeth hardfacing guides to form a cutting element. The hardfacing may extend past the crest of the teeth hardfacing guides or end along the teeth hardfacing guides flanks.

Abstract: An earth boring drill bit comprising a milled cutter having rows of teeth hardfacing guides on the cutter. Hardfacing is applied between adjacent teeth hardfacing guides to form a cutting element. The hardfacing may include an annular body with ridges that outwardly project from the body.

Abstract: Flow tubes for earth-boring tools include hardfacing material for protecting the tubes from erosion due to the flow of fluid through a fluid passageway extending therethrough. Earth-boring tools include an erosion-resistant material covering a surface of a body of the tools for protecting the bodies from erosion due to the flow of fluid through a fluid passageway extending therethrough. Methods of forming earth-boring tools include forming a body having a fluid passageway extending therethrough and covering a surface of the body with a hardfacing material. The surface of the body may be located in a region susceptible to erosion when fluid is caused to flow through the fluid passageway.

Abstract: An earth-boring bit has at least one steel tooth with a scoop-shaped profile. The scoop-shaped profile is formed by milling and hardfacing a tooth to have at least one flank with a concave profile. Additionally, the tooth may contain one flank with a concave profile and another with a convex profile. The centerline axis of the tooth may be moved to alter the angle between the flanks and the centerline to vary the manner in which the tooth engages the formation.

Abstract: Methods of manufacturing roller cones for drill bits include providing both integral teeth and non-integral teeth on the roller cones. A layer of hardfacing may be applied to the integral teeth. Non-integral teeth may be formed on a body of a cone, or they may be separately formed from the body and attached thereto. In some embodiments, the non-integral teeth are formed by building-up the non-integral teeth from hardfacing material. Roller cones and earth-boring tools are formed using such methods.

Abstract: A reamer for subterranean wellbores may include a composite framework, which may include one or more high strength stems, each having one or more reamer bodies coupled thereto. The body may include a plurality of plates coupled together and may include additional components formed integrally therewith or coupled thereto. A method of forming a reaming tool may include forming a high strength stem and a reamer body and coupling the body to the stem. A method of using the reaming tool may include coupling one or more bodies in a drill string and reaming a wellbore.

Abstract: A bottom hole assembly including a pilot bit for initially forming an unconfined inner sidewall of a wellbore and a reamer tool above the pilot bit and comprising a first cutter ring to expand the unconfined inner sidewall, and a second cutter ring located above and outwardly of the first cutter ring to expand the unconfined inner sidewall as expanded by the first cutter ring. The reamer tool may further comprise a third cutter ring located above and outwardly of the second cutter ring to expand the unconfined inner sidewall as expanded by the second cutter ring. The first cutter ring may be located on a first roller cone, the second cutter ring may be located on a second roller cone, and the third cutter ring may be located on a third roller cone.

Abstract: An earth boring drill bit comprising a milled cutter having rows of teeth hardfacing guides on the cutter. Hardfacing is applied between adjacent teeth hardfacing guides to form a cutting element. The hardfacing may extend past the crest of the teeth hardfacing guides or end along the teeth hardfacing guides flanks.

Abstract: Plate structures attachable to earth-boring tools comprise a disk including a circumferentially extending rim configured for attachment to an earth-boring tool. An aperture is formed through a portion of the disk and positioned radially interior from the rim. The aperture is configured to at least partially align with at least one junk slot of the earth-boring tool. Earth-boring tools comprising such plate structures, and methods of forming such earth-boring tools are also disclosed.

Abstract: An earth boring drill bit comprising a milled cutter having rows of hardfacing guides on the cutter. Hardfacing is applied between adjacent hardfacing guides to form a hardfacing web that serves as a cutting element. The hardfacing web defines an interface between the hardfacing web and the hardfacing guide. The hardfacing web may extend past the crest of the hardfacing guides or end along the hardfacing guides flanks. Projecting hardfacing is provided on the interface to form trimmers.