Abstract: A suture package having a shallow polymer tray for holding a suture. The package has a substantially flat floor area, an upturned edge and a plurality of fenestrations therein. The fenestrations cause the package to lay flat by interrupting material stresses set up by, e.g., differential cooling during injection molding. The flatness of the package promotes automated package handling by machines. The fenestrations also save on material usage and disposal while providing the necessary structural integrity for the package.

Abstract: A package for maintaining a needle-suture product in a sterile condition includes a peelable foil container in which a peripheral heat seal defines a cavity for retaining a suture packet. The packet has a plastic tray and a stiff paper lid secured to the tray by hinged paper cleats extending into sockets in the tray. The lid covers most of the area of the tray, leaving an uncovered portion for accessing a needle mounted in the tray. A suture attached to the needle is coiled in a peripheral track in the tray so that an extended length of suture material can be retained in a relatively small space. The container has top and bottom aluminum foils with differentiated polymeric coatings on their interior surfaces, which are thermally fused to form the seal. Unsealed foil flaps are provided at one end of the container to enable peeling apart the foils to open the package.

Abstract: Automated packaging of surgical needle-suture assemblies includes a framing operation in which adjacent sheets of polymer coated aluminum foils are conveyed through a sequence of steps in an apparatus which produces frames containing plastic packets of needle-suture assemblies. The apparatus pulls a web of foil off a large diameter feed roll and maintains web alignment as it travels down line through the apparatus by a system that optically detects transverse movement of the web as it is fed into the apparatus and adjusts the position of the feed roll relative to the centerline of travel using a hi-directional stepper motor. Discontinuities in the polymer coating on the top surface of the web of foil are automatically detected so that remedial steps can be taken to avoid processing defective sections of the web. A vision system having video cameras connected to a specially adapted computer enables monitoring the product travelling through the apparatus to detect various defects in the product formation.

Abstract: A method for making sterile suture packages employs a frame assembly line, a sterilization line and a blanker/cartoner line. A web of foil is advanced in a series of movements through the frame assembly line to assemble a frame containing needle-suture assemblies in a plurality of cavities in the frame, the frame having top and bottom aluminum foils with heat seal coatings on their facing surfaces. The cavities are formed in the bottom foil of each frame by a combination of pressurized air and mechanical plugs which are forced against the bottom foil and an underlying die having recesses for defining the cavities. A blanking operation following sterilization and sealing separates individual packages, each containing one needle-suture assembly, from the frame. The packages are then conveyed by belts through inspection stations and reoriented for loading into shipping cartons.

Abstract: A suture package having a base member, an upwardly extending outer wall about the periphery of the base member, a plurality of grooves in the base member for receiving a suture, and a top lid member. The package has a central needle park and a discharge opening in the lid member for removing a needle and suture from the package. The package may alternatively have spoke members and rib members extending up from the base member containing grooves which form a suture channel for receiving a suture.

Abstract: A suture package having a base member, an upwardly extending outer wall about the periphery of the base member, a plurality of grooves in the base member for receiving a suture, and a top lid member. The package has a central needle park and a discharge opening in the lid member for removing a needle and suture from the package. The package may alternatively have spoke members and rib members extending up from the base member containing grooves which form a suture channel for receiving a suture.

Abstract: A method for making sterile suture packages employs a frame assembly line, a sterilization line and a blanker/cartoner line. A web of foil is advanced in a series of movements through the frame assembly line to assemble a frame containing needle-suture assemblies in a plurality of cavities in the frame, the frame having top and bottom aluminum foils with heat seal coatings on their facing surfaces. The cavities are formed in the bottom foil of each frame by a combination of pressurized air and mechanical plugs which are forced against the bottom foil and an underlying die having recesses for defining the cavities. A blanking operation following sterilization and sealing separates individual packages, each containing one needle-suture assembly, from the frame. The packages are then conveyed by belts through inspection stations and reoriented for loading into shipping cartons.

Abstract: A package for retaining at least one ligature comprising a circular plate having a circular recessed base in the central portion thereof and a raised outer perimeter forming an inner wall that extends from and is substantially perpendicular to the base and an upper ring that extends from the inner wall and is substantially perpendicular to the inner wall and extends away from the base; and a flange member having a lower ring with an outer edge and an inner edge, extending from the outer edge is an outer wall which is substantially perpendicular to the lower ring, the outer wall having a top, extending form the top is an outer member that is substantially perpendicularly to the outer wall and extends away from the lower ring wherein the inner wall of the circular plate fits inside the inner edge of the lower ring and is adjacent thereto and the combination of the inner wall, lower ring, the outer wall and the upper ring defines a channel suitable for retaining a ligature said channel having an aperture for rec

Abstract: A sterile package for medical devices. A double sided tape is mounted to the bottom outer side of the package. The package is contained within a sealed outer package. The double sided tape has a release liner which has a periphery larger than the periphery of the adhesive coating on the double sided tape.

Abstract: A foldable package for an endoscopic loop and cannula assembly. The package has a central panel having a pair of opposed major sides and a pair of opposed minor sides. The central panel also has a top tab extending from the top, minor side for retaining a suture loop. At least one extension panel is foldably connected to the bottom minor side of the central panel. A bottom tab is foldably connected to the bottom-most extension panel for retaining the proximal end of the cannula. A suture retaining panel is foldably connected to one major side of the central panel along the upper portion of that side. The package closure panel is foldably connected to the other major side of the panel, along the upper portion of the side, substantially opposite to the suture retaining panel. The cannula can be retained by a U-shaped slot in the bottom tab for receiving and engaging the proximal end of the cannula and a U-shaped slot in the suture retaining panel having at least one tab extending from the slot.

Abstract: An improved dispenser box for suture packages. The dispenser is stable and will dispense single or plural packages.

Abstract: A one piece needle and suture holder is described in which a rounded channel is formed for retention of the suture. One end of the suture exits the channel toward the interior of the channel and is attached to a needle located in a needle holder in the interior of the channel. The channel is formed with an open side, to which are attached a plurality of hinged doors. After the suture is wound in the open channel, the doors are folded over the open side of the channel and are locked in place to retain the suture within the channel. In an alternative embodiment a paper cover is utilized to complete the enclosing channel. To afford ease of winding the suture the bottom of the channel is perforated for the application of a vacuum to the channel during suture winding. Also disclosed is a needle park for retaining the needle in the center of the package.

Abstract: A foldable package for an endoscopic loop and cannula assembly. The package has a central panel having a pair of opposed major sides and a pair of opposed minor sides. The central panel also has a top tab extending from the top, minor side for retaining a suture loop, and a bottom tab foldably connected to the bottom minor side for retaining the proximal end of the cannula. A suture retaining panel is foldably connected to one major side of the central panel along the upper portion of that side. The package closure panel is foldably connected to the other major side of the panel, along the upper portion of the side, substantially opposite to the suture retaining panel. The cannula can be retained by a U-shaped slot in the bottom tab for receiving and engaging the proximal end of the cannula and a U-shaped slot in the suture retaining panel having at least one tab extending from the slot. The package may optionally have a gusset formed between the central panel and the bottom tab.

Abstract: A foldable package for an endoscopic needle and suture and cannula assembly comprising a central panel and a plurality of foldably attached panels for receiving and retaining the cannula and suture. A needle park is provided for receiving and retaining the needle. Locking means in outer panels fasten the package closed. A tab on the central panel retains the suture in an open loop configuration, while locking tabs and a slot in at least one inner panel retain the cannula.

Abstract: A molded two-piece suture package is disclosed which encloses and defines an oval channel in which sutures may be wound. The oval channel has two semicircular end sections connected by straight side sections. An opening in the channel is provided at the juncture of a straight section and an end section, permitting sutures to be withdrawn from the channel at the end of a straight section. In a preferred embodiment the interior wall of the channel is formed by alternating engaging sections formed in the respective package pieces. To prevent the wrapped suture from becoming entrapped when the two pieces are engaged, the top and bottom of the channel is alternately raised and lowered in alignment with the alternating wall sections, causing the wound suture to bridge those areas where it may become entrapped between the mating package pieces. Entrapment of the suture end at the outside of the channel is prevented by alternately recessing the outer wall of the channel.

Abstract: A one piece needle and suture holder is described in which a rounded channel is formed for retention of the suture. One end of the suture exits the channel toward the interior of the channel and is attached to a needle located in a needle holder in the interior of the channel. The channel is formed with an open side, to which are attached a plurality of hinged doors. After the suture is wound in the open channel, the doors are folded over the open side of the channel and are locked in place to retain the suture within the channel. In an alternative embodiment a paper cover is utilized to complete the enclosing channel. To afford ease of winding the suture the bottom of the channel is preforated for the application of a vacuum to the channel during suture winding. Also disclosed is a needle park for retaining the needle in the center of the package.

Abstract: A molded two-piece suture package is disclosed which encloses and defines an oval channel in which sutures may be wound. The oval channel has two semicircular end sections connected by straight side sections. An opening in the channel is provided at the juncture of a straight section and an end section, permitting sutures to be withdrawn from the channel at the end of a straight section. In a preferred embodiment the interior wall of the channel is formed by alternating engaging sections formed in the respective package pieces. To prevent the wrapped suture from becoming entrapped when the two pieces are engaged, the top and bottom of the channel is alternately raised and lowered in alignment with the alternating wall sections, causing the wound suture to bridge those areas where it may become entrapped between the mating package pieces. Entrapment of the suture end at the outside of the channel is prevented by alternately recessing the outer wall of the channel.

Abstract: A one piece needle and suture holder is described in which a rounded channel is formed for retention of the suture. One end of the suture exits the channel toward the interior of the channel and is attached to a needle located in a needle holder in the interior of the channel. The channel is formed with an open side, to which are attached a plurality of hinged doors. After the suture is wound in the open channel, the doors are folded over the open side of the channel and are locked in place to retain the suture within the channel. In an alternative embodiment a paper cover is utilized to complete the enclosing channel. To afford ease of winding the suture the bottom of the channel is perforated for the application of a vacuum to the channel during suture winding. Also disclosed is a needle park for retaining the needle in the center of the package.

Abstract: An oval wrap suture package that permits sutures to be dispensed with less likelihood of suture binding is provided. In one embodiment, the package has a suture winding channel with semicircular end sections whose radii are unequal. In another embodiment of the invention, the suture package is molded from a polymeric resin mixture that includes at least 4% oleamide.

Abstract: A one piece needle and suture holder is described in which a rounded channel is formed for retention of the suture. One end of the suture exits the channel toward the interior of the channel and is attached to a needle located in a needle holder in the interior of the channel. The channel is formed with an open side, to which are attached a plurality of hinged doors. After the suture is wound in the open channel, the doors are folded over the open side of the channel and are locked in place to retain the suture within the channel. In an alternative embodiment a paper cover is utilized to complete the enclosing channel. To afford ease of winding the suture the bottom of the channel is perforated for the application of a vacuum to the channel during suture winding. Also disclosed is a needle park for retaining the needle in the center of the package.