Patents by Inventor Robert J. Falster

Robert J. Falster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9583363
    Abstract: Apparatus and processes for preparing heterostructures with reduced strain are disclosed. The heterostructures may include a semiconductor structure that conforms to a surface layer having a different crystal lattice constant than the structure to form a relatively low-defect heterostructure.
    Type: Grant
    Filed: December 27, 2013
    Date of Patent: February 28, 2017
    Assignee: SunEdison Semiconductor Limited (UEN201334164H)
    Inventors: Robert J. Falster, Vladimir V. Voronkov, John A. Pitney, Peter D. Albrecht
  • Patent number: 9142616
    Abstract: Processes for suppressing minority carrier lifetime degradation in silicon wafers are disclosed. The processes involve quench cooling the wafers to increase the density of nano-precipitates in the silicon wafers and the rate at which interstitial atoms are consumed by the nano-precipitates.
    Type: Grant
    Filed: January 14, 2015
    Date of Patent: September 22, 2015
    Assignee: SunEdison, Inc.
    Inventors: Robert J. Falster, Vladimir Voronkov
  • Patent number: 9129919
    Abstract: Processes for the treatment of silicon wafers to form a high density non-uniform distribution of oxygen precipitate nuclei therein such that, upon being subjected to the heat treatment cycles of essentially any arbitrary electronic device manufacturing process, the wafers form oxygen precipitates in the bulk and a precipitate-free zone near the surface are disclosed. The processes involve activation of inactive oxygen precipitate nuclei by performing heat treatments between about 400° C. and about 600° C. for at least about 1 hour.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: September 8, 2015
    Assignee: SunEdison Semiconductor Limited
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Marco Cornara, Daniela Gambaro, Massimiliano Olmo
  • Publication number: 20150123248
    Abstract: Processes for suppressing minority carrier lifetime degradation in silicon wafers are disclosed. The processes involve quench cooling the wafers to increase the density of nano-precipitates in the silicon wafers and the rate at which interstitial atoms are consumed by the nano-precipitates.
    Type: Application
    Filed: January 14, 2015
    Publication date: May 7, 2015
    Applicant: SUNEDISON INC.
    Inventors: Robert J. Falster, Vladimir Voronkov
  • Patent number: 8969119
    Abstract: Processes for suppressing minority carrier lifetime degradation in silicon wafers are disclosed. The processes involve quench cooling the wafers to increase the density of nano-precipitates in the silicon wafers and the rate at which interstitial atoms are consumed by the nano-precipitates.
    Type: Grant
    Filed: June 1, 2012
    Date of Patent: March 3, 2015
    Assignee: MEMC Singapore Pte. Ltd. (UEN200614794D)
    Inventors: Robert J. Falster, Vladimir V. Voronkov
  • Publication number: 20140361408
    Abstract: A method for controlling oxygen precipitation in a single crystal silicon wafer having a wafer resistivity of less than about 10 milliohm-cm is provided so that the wafer has uniformly high oxygen precipitation behavior from the central axis to the circumferential edge. The single crystal silicon wafer comprises an additional dopant selected from among carbon, arsenic, and antimony.
    Type: Application
    Filed: June 11, 2013
    Publication date: December 11, 2014
    Inventors: Robert J. Falster, Vladimir V. Voronkov
  • Publication number: 20140187022
    Abstract: Apparatus and processes for preparing heterostructures with reduced strain are disclosed. The heterostructures may include a semiconductor structure that conforms to a surface layer having a different crystal lattice constant than the structure to form a relatively low-defect heterostructure.
    Type: Application
    Filed: December 27, 2013
    Publication date: July 3, 2014
    Applicant: SUNEDISON, INC.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, John A. Pitney, Peter D. Albrecht
  • Publication number: 20140187023
    Abstract: Apparatus and processes for preparing heterostructures with reduced strain are disclosed. The heterostructures may include a semiconductor structure that conforms to a surface layer having a different crystal lattice constant than the structure to form a relatively low-defect heterostructure.
    Type: Application
    Filed: December 27, 2013
    Publication date: July 3, 2014
    Applicant: SunEdison, Inc.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, John A. Pitney, Peter D. Albrecht
  • Publication number: 20140182788
    Abstract: Apparatus for use in preparing heterostructures having a reduced concentration of defects including apparatus for stressing semiconductor substrates to allow them to conform to a crystal having a different crystal lattice constant.
    Type: Application
    Filed: December 27, 2013
    Publication date: July 3, 2014
    Applicant: SunEdison, Inc.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, John A. Pitney, Peter D. Albrecht
  • Publication number: 20140141537
    Abstract: Processes for the treatment of silicon wafers to form a high density non-uniform distribution of oxygen precipitate nuclei therein such that, upon being subjected to the heat treatment cycles of essentially any arbitrary electronic device manufacturing process, the wafers form oxygen precipitates in the bulk and a precipitate-free zone near the surface are disclosed. The processes involve activation of inactive oxygen precipitate nuclei by performing heat treatments between about 400° C. and about 600° C. for at least about 1 hour.
    Type: Application
    Filed: November 19, 2013
    Publication date: May 22, 2014
    Applicant: SUNEDISON, INC.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Marco Cornara, Daniela Gambaro, Massimiliano Olmo
  • Publication number: 20130102129
    Abstract: Processes for suppressing minority carrier lifetime degradation in silicon wafers are disclosed. The processes involve quench cooling the wafers to increase the density of nano-precipitates in the silicon wafers and the rate at which interstitial atoms are consumed by the nano-precipitates.
    Type: Application
    Filed: June 1, 2012
    Publication date: April 25, 2013
    Applicant: MEMC SINGAPORE PTE. LTD. (UEN200614794D)
    Inventors: Robert J. Falster, Vladimir V. Voronkov
  • Publication number: 20110250739
    Abstract: This invention generally relates to a process for suppressing silicon self-interstitial diffusion near the substrate/epitaxial layer interface of an epitaxial silicon wafer having a heavily doped silicon substrate and a lightly doped silicon epitaxial layer. Interstitial diffusion into the epitaxial layer is suppressed by a silicon self-interstitial sink layer comprising dislocation loops.
    Type: Application
    Filed: June 21, 2011
    Publication date: October 13, 2011
    Applicant: MEMC ELECTRONIC MATERIALS, INC.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Luca Moiraghi, DongMyun Lee, Chanrae Cho, Marco Ravani
  • Patent number: 8026145
    Abstract: A process for the preparation of low resistivity arsenic or phosphorous doped (N+/N++) silicon wafers which, during the heat treatment cycles of essentially any arbitrary electronic device manufacturing process, reliably form oxygen precipitates.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: September 27, 2011
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Robert J. Falster, Vladimir Voronkov, Gabriella Borionetti
  • Publication number: 20110177682
    Abstract: This invention generally relates to a process for suppressing oxygen precipitation in epitaxial silicon wafers having a heavily doped silicon substrate and a lightly N-doped silicon epitaxial layer by dissolving existing oxygen clusters and precipitates within the substrate. Furthermore, the formation of oxygen precipitates is prevented upon subsequent oxygen precipitation heat treatment.
    Type: Application
    Filed: February 4, 2011
    Publication date: July 21, 2011
    Applicant: MEMC ELECTRONIC MATERIALS, INC.
    Inventors: Robert J. Falster, Luca Moiraghi, DongMyun Lee, Chanrae Cho, Marco Ravani
  • Patent number: 7618879
    Abstract: This invention is directed to a process for heat-treating a single crystal silicon segment to influence the profile of minority carrier recombination centers in the segment. The segment is subjected to a heat-treatment to form crystal lattice vacancies, the vacancies being formed in the bulk of the silicon. The segment is then cooled at a rate which allows some, but not all, of the crystal lattice vacancies to diffuse to the front surface to produce a segment having the desired vacancy concentration profile. Platinum atoms are then in-diffused into the silicon matrix such that the resulting platinum concentration profile is substantially related to the concentration profile of the crystal lattice vacancies.
    Type: Grant
    Filed: June 14, 2007
    Date of Patent: November 17, 2009
    Assignee: MEMC Electronics Materials, Inc.
    Inventor: Robert J. Falster
  • Publication number: 20090252974
    Abstract: This invention generally relates to a process for suppressing silicon self-interstitial diffusion near the substrate/epitaxial layer interface of an epitaxial silicon wafer having a heavily doped silicon substrate and a lightly doped silicon epitaxial layer. Interstitial diffusion into the epitaxial layer is suppressed by a silicon self-interstitial sink layer comprising dislocation loops.
    Type: Application
    Filed: June 17, 2009
    Publication date: October 8, 2009
    Applicant: MEMC ELECTRONIC MATERIALS, INC.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Luca Moiraghi, DongMyun Lee, Chanrae Cho, Marco Ravani
  • Publication number: 20090130824
    Abstract: A process for the preparation of low resistivity arsenic or phosphorous doped (N+/N++) silicon wafers which, during the heat treatment cycles of essentially any arbitrary electronic device manufacturing process, reliably form oxygen precipitates.
    Type: Application
    Filed: December 31, 2008
    Publication date: May 21, 2009
    Applicant: MEMC ELECTRONIC MATERIALS, INC.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Gabriella Borionetti
  • Patent number: 7521382
    Abstract: The present invention generally relates to a high resistivity CZ silicon wafer, or a high resistivity silicon structure derived therefrom, and a process for the preparation thereof. In particular, the high resistivity silicon structure comprises a large diameter CZ silicon wafer as the substrate thereof, wherein the resistivity of the substrate wafer is decoupled from the concentration of acceptor atoms (e.g., boron) therein, the resistivity of the substrate being substantially greater than the resistivity as calculated based on the concentration of said acceptor atoms therein.
    Type: Grant
    Filed: May 18, 2006
    Date of Patent: April 21, 2009
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Galina I. Voronkova, Anna V. Batunina
  • Patent number: 7485928
    Abstract: A process for the preparation of low resistivity arsensic or phosphorous doped (N+/N++) silicon wafers which, during the heat treatment cycles of essentially any arbitrary electronic device manufacturing process, reliably form oxygen precipitates.
    Type: Grant
    Filed: November 9, 2005
    Date of Patent: February 3, 2009
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Robert J. Falster, Vladimir Voronkov, Gabriella Borionetti
  • Publication number: 20090022930
    Abstract: A process for producing a single crystal silicon wafer comprising a front surface, a back surface, a lateral surface joining the front and back surfaces, a central+ axis perpendicular to the front and back surfaces, and a segment which is axially symmetric about the central axis extending substantially from the front surface to the back surface in which crystal lattice vacancies are the predominant intrinsic point defect, the segment having a radial width of at least about 25% of the radius and containing agglomerated vacancy defects and a residual concentration of crystal lattice vacancies wherein (i) the agglomerated vacancy defects have a radius of less than about 70 nm and (ii) the residual concentration of crystal lattice vacancy intrinsic point defects is less than the threshold concentration at which uncontrolled oxygen precipitation occurs upon subjecting the wafer to an oxygen precipitation heat treatment.
    Type: Application
    Filed: October 2, 2008
    Publication date: January 22, 2009
    Applicant: MEMC ELECTRONIC MATERIALS, INC.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Paolo Mutti, Francesco Bonoli