Patents by Inventor Roger H. Cayton

Roger H. Cayton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11819821
    Abstract: An activated carbon sorbent composition comprising activated carbon and a passivation agent, wherein the activated carbon sorbent composition exhibits reduced self-heating or auto-ignition properties as compared to the activated carbon. The activated carbon sorbent composition may be utilized to sequester contaminants such as mercury from a flue gas stream. The passivation agent includes a sulfur species, and may be a sulfur oxide compound, a sulfide compound, or an organic sulfur compound. Methods for the manufacture of the activated carbon sorbent composition and for the sequestration of contaminants in a flue gas stream using the composition are also disclosed.
    Type: Grant
    Filed: September 27, 2021
    Date of Patent: November 21, 2023
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Mowen Li, Christopher Vizcaino, Jacob B. Lowring, Roger H. Cayton
  • Publication number: 20230041369
    Abstract: A sorbent composition for the sequestration of mercury from a gas stream, a method for sequestering mercury from a gas stream and a method for the manufacture of a sorbent composition. The sorbent composition includes a highly porous particulate sorbent and at least two additive components, namely a non-halogen metal compound comprising a metal cation and an inorganic sulfur-containing compound, where at least a portion of the sulfur in the sulfur-containing compound has an oxidation state of equal to or less than +4. The method includes injecting the highly porous particulate sorbent and the two additive components into a gas stream, either discretely or as a single sorbent composition, to sequester mercury in the particulate sorbent. The method has a high degree of efficacy for mercury removal without requiring the addition of halogens to the gas stream.
    Type: Application
    Filed: October 17, 2022
    Publication date: February 9, 2023
    Inventors: Roger H. Cayton, Mowen Li, Micala D. Mitchek, Lingyan Song
  • Patent number: 11491434
    Abstract: A sorbent composition for the sequestration of mercury from a gas stream, a method for sequestering mercury from a gas stream and a method for the manufacture of a sorbent composition. The sorbent composition includes a highly porous particulate sorbent and at least two additive components, namely a non-halogen metal compound comprising a metal cation and an inorganic sulfur-containing compound, where at least a portion of the sulfur in the sulfur-containing compound has an oxidation state of equal to or less than +4. The method includes injecting the highly porous particulate sorbent and the two additive components into a gas stream, either discretely or as a single sorbent composition, to sequester mercury in the particulate sorbent. The method has a high degree of efficacy for mercury removal without requiring the addition of halogens to the gas stream.
    Type: Grant
    Filed: May 21, 2019
    Date of Patent: November 8, 2022
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Roger H. Cayton, Mowen Li, Micala D. Mitchek, Lingyan Song
  • Publication number: 20220314193
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Application
    Filed: December 22, 2021
    Publication date: October 6, 2022
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Publication number: 20220152578
    Abstract: An activated carbon sorbent composition comprising activated carbon and a passivation agent, wherein the activated carbon sorbent composition exhibits reduced self-heating or auto-ignition properties as compared to the activated carbon. The activated carbon sorbent composition may be utilized to sequester contaminants such as mercury from a flue gas stream. The passivation agent includes a sulfur species, and may be a sulfur oxide compound, a sulfide compound, or an organic sulfur compound. Methods for the manufacture of the activated carbon sorbent composition and for the sequestration of contaminants in a flue gas stream using the composition are also disclosed.
    Type: Application
    Filed: September 27, 2021
    Publication date: May 19, 2022
    Inventors: Mowen Li, Christopher Vizcaino, Jacob B. Lowring, Roger H. Cayton
  • Patent number: 11285459
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: March 29, 2022
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Patent number: 11219878
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: January 11, 2022
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Patent number: 11148120
    Abstract: An activated carbon sorbent composition comprising activated carbon and a passivation agent, wherein the activated carbon sorbent composition exhibits reduced self-heating or auto-ignition properties as compared to the activated carbon. The activated carbon sorbent composition may be utilized to sequester contaminants such as mercury from a flue gas stream. The passivation agent includes a sulfur species, and may be a sulfur oxide compound, a sulfide compound, or an organic sulfur compound. Methods for the manufacture of the activated carbon sorbent composition and for the sequestration of contaminants in a flue gas stream using the composition are also disclosed.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: October 19, 2021
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Möwen Li, Christopher Vizcaino, Jacob B. Lowring, Roger H. Cayton
  • Publication number: 20210268436
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Application
    Filed: May 18, 2021
    Publication date: September 2, 2021
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Patent number: 11071948
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: July 27, 2021
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Patent number: 11045764
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: June 29, 2021
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Publication number: 20210188665
    Abstract: Sorbent compositions that includes a base sorbent material having a high porosity and surface area and a boron-selective agent are particularly useful for the sequestration of boron from waste materials such as coal combustion residual leachate (CCRs). By using a boron-selective agent in conjunction with a high surface area base sorbent material such as activated carbon or biochar, a sorbent composition with a high capacity for sequestering boron at relatively low cost is provided.
    Type: Application
    Filed: March 5, 2021
    Publication date: June 24, 2021
    Inventors: Micala D. Mitchek, Roger H. Cayton, Robert B. Huston, Lingyan Song
  • Patent number: 11014830
    Abstract: Sorbent compositions that include a base sorbent material having a high porosity and surface area and a boron-selective agent are particularly useful for the sequestration of boron from waste materials such as coal combustion residual leachate (CCRs). By using a boron-selective agent in conjunction with a high surface area base sorbent material such as activated carbon or biochar, a sorbent composition with a high capacity for sequestering boron at relatively low cost is provided.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: May 25, 2021
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Micala D. Mitchek, Roger H. Cayton, Joseph M. Wong, Robert B. Huston, Lingyan Song
  • Patent number: 10974221
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: April 13, 2021
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Patent number: 10780396
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: September 22, 2020
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Publication number: 20200129924
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Application
    Filed: December 23, 2019
    Publication date: April 30, 2020
    Applicant: ADA CARBON SOLUTIONS, LLC
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Publication number: 20200114311
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Application
    Filed: October 18, 2019
    Publication date: April 16, 2020
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Publication number: 20200047107
    Abstract: A sorbent composition for the sequestration of mercury from a gas stream, a method for sequestering mercury from a gas stream and a method for the manufacture of a sorbent composition. The sorbent composition includes a highly porous particulate sorbent and at least two additive components, namely a non-halogen metal compound comprising a metal cation and an inorganic sulfur-containing compound, where at least a portion of the sulfur in the sulfur-containing compound has an oxidation state of equal to or less than +4. The method includes injecting the highly porous particulate sorbent and the two additive components into a gas stream, either discretely or as a single sorbent composition, to sequester mercury in the particulate sorbent. The method has a high degree of efficacy for mercury removal without requiring the addition of halogens to the gas stream.
    Type: Application
    Filed: May 21, 2019
    Publication date: February 13, 2020
    Inventors: Roger H. Cayton, Mowen Li, Micala D. Mitchek, Lingyan Song
  • Patent number: 10456745
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: October 29, 2019
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Patent number: 10449492
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: October 22, 2019
    Assignee: ADA Carbon Solutions, LLC
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring