Patents by Inventor Roger H. Cayton

Roger H. Cayton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180170773
    Abstract: A sorbent composition for the removal of boron and/or borates from a fluid such as an aqueous medium. The sorbent composition includes a base sorbent material having a high porosity and surface area, and a boron-selective agent. By using a boron-selective agent in conjunction with a high surface area base sorbent material such as activated carbon or biochar, a sorbent composition with a high capacity for sequestering boron and a relatively low cost is provided. The sorbent compositions are particularly useful for the sequestration of boron from waste materials such as coal combustion residual leachate (CCRs).
    Type: Application
    Filed: December 15, 2017
    Publication date: June 21, 2018
    Inventors: Micala D. Mitchek, Roger H. Cayton, Joseph M. Wong, Robert B. Huston, Lingyan Song
  • Publication number: 20180029009
    Abstract: An activated carbon sorbent composition comprising activated carbon and a passivation agent, wherein the activated carbon sorbent composition exhibits reduced self-heating or auto-ignition properties as compared to the activated carbon. The activated carbon sorbent composition may be utilized to sequester contaminants such as mercury from a flue gas stream. The passivation agent includes a sulfur species, and may be a sulfur oxide compound, a sulfide compound, or an organic sulfur compound. Methods for the manufacture of the activated carbon sorbent composition and for the sequestration of contaminants in a flue gas stream using the composition are also disclosed.
    Type: Application
    Filed: October 10, 2017
    Publication date: February 1, 2018
    Inventors: Mowen Li, Christopher Vizcaino, Jacob B. Lowring, Roger H. Cayton
  • Publication number: 20180029006
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Application
    Filed: October 10, 2017
    Publication date: February 1, 2018
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Publication number: 20180028970
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Application
    Filed: October 10, 2017
    Publication date: February 1, 2018
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Publication number: 20180028971
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Application
    Filed: October 10, 2017
    Publication date: February 1, 2018
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Publication number: 20170043321
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Application
    Filed: August 14, 2015
    Publication date: February 16, 2017
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Publication number: 20170043316
    Abstract: Methods for the manufacture of sorbent compositions, sorbent compositions and methods for using the sorbent compositions. The methods include the utilization of an acidic halogen solution as a source of a halogen species that is dispersed on a solid sorbent. The use of the acidic halogen solution results in a highly active halogen species that demonstrates improved efficacy for the removal of heavy metal(s) from a flue gas. The sorbent composition includes a substantially amorphous halogen species associated with a solid sorbent such as powdered activated carbon (PAC).
    Type: Application
    Filed: August 15, 2016
    Publication date: February 16, 2017
    Inventors: Mowen Li, Christopher Vizcaino, Roger H. Cayton, Jacob B. Lowring
  • Publication number: 20160296908
    Abstract: An activated carbon sorbent composition comprising activated carbon and a passivation agent, wherein the activated carbon sorbent composition exhibits reduced self-heating or auto-ignition properties as compared to the activated carbon. The activated carbon sorbent composition may be utilized to sequester contaminants such as mercury from a flue gas stream. The passivation agent includes a sulfur species, and may be a sulfur oxide compound, a sulfide compound, or an organic sulfur compound. Methods for the manufacture of the activated carbon sorbent composition and for the sequestration of contaminants in a flue gas stream using the composition are also disclosed.
    Type: Application
    Filed: April 7, 2016
    Publication date: October 13, 2016
    Inventors: Mowen Li, Christopher Vizcaino, Jacob B. Lowring, Roger H. Cayton
  • Publication number: 20150343378
    Abstract: A sorbent composition that is useful for injection into a flue gas stream of a coal burning furnace to efficiently remove mercury from the flue gas stream. The sorbent composition may include a sorbent with an associated ancillary catalyst component that is a catalytic metal, a precursor to a catalytic metal, a catalytic metal compound or a precursor to a catalytic metal compound. Alternatively, a catalytic metal or metal compound, or their precursors, may be admixed with the coal feedstock prior to or during combustion in the furnace, or may be independently injected into a flue gas stream. A catalytic promoter may also be used to enhance the performance of the catalytic metal or metal compound.
    Type: Application
    Filed: May 26, 2015
    Publication date: December 3, 2015
    Inventors: Robert B. Huston, Roger H. Cayton, Joseph M. Wong, Jacob B. Lowring
  • Patent number: 7166663
    Abstract: A material composition made of a matrix material, a nano-sized particulate fraction and a micron-sized particulate fraction. A process of making a nano-structured composition. A nano-structured material is provided to initiate a mixture. A micron-sized particulate material is added to the mixture. A matrix material is added to the mixture. Finally, the mixture is utilized to fabricate a nano-structured structure.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: January 23, 2007
    Assignee: Nanophase Technologies Corporation
    Inventors: Roger H. Cayton, Richard W. Brotzman, Jr.
  • Publication number: 20040258608
    Abstract: A process to prepare a stable dispersion of nanoparticles in aqueous media. A dispersant and aqueous are combined to form a mixture. The dispersant is selected from the group comprising copolymers and cyclic phosphates. Nanoparticles are added to the mixture to form the dispersion.
    Type: Application
    Filed: February 4, 2003
    Publication date: December 23, 2004
    Inventors: Roger H. Cayton, Richard W. Brotzman, Patrick G. Murray
  • Publication number: 20030109634
    Abstract: A material composition made of a matrix material, a nano-sized particulate fraction and a micron-sized particulate fraction. A process of making a nano-structured composition. A nano-structured material is provided to initiate a mixture. A micron-sized particulate material is added to the mixture. A matrix material is added to the mixture.
    Type: Application
    Filed: November 4, 2002
    Publication date: June 12, 2003
    Inventors: Roger H. Cayton, Richard W. Brotzman, Daniel S. Bilicki, Donald J. Freed
  • Publication number: 20030032679
    Abstract: A process to prepare a stable dispersion of nanoparticles and non-aqueous media. A polymeric dispersant is combined with non-aqueous media to form a mixture. Nanoparticles are then added to the mixture.
    Type: Application
    Filed: June 20, 2002
    Publication date: February 13, 2003
    Inventors: Roger H. Cayton, Marc L. Kullberg
  • Patent number: 6274530
    Abstract: A method for converting a hydrocarbonaceous feedstock to a lower boiling temperature product is described which comprises suspending metal sulfide particles and oxide particles in a reaction zone including hydrogen and the hydrocarbonaceous feedstock at hydrocracking conditions. The metal sulfide particles and the oxide particles are introduced into the reaction zone through particle precursor fluids which precipitate upon heating to form the particles. The metal sulfide particles contain sulfidable transition metals. The oxide particles contain oxidizable elements such as magnesium, aluminum, silicon, phosphorous, calcium, scandium, titanium, gallium, germanium, zirconium, cerium, and mixtures thereof and are not hydrogenation catalysts under the reactor conditions. The oxide particles resist being chemically reduced by reducing agents in the reaction zone. Surprisingly, the presence of the oxide particles is associated with a significant reduction of coke production in the reaction zone.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: August 14, 2001
    Assignee: BP Corporation North America Inc.
    Inventors: Roger H. Cayton, Ronald B. Fisher, Jeffrey T. Miller, John A. Waynick
  • Patent number: 6059962
    Abstract: A product of reduced sulfur content is produced in a multiple stage process from a feedstock which is comprised of a mixture of hydrocarbons and includes sulfur-containing aromatic compounds as unwanted impurities. The first stage involves: (1) subjecting the feedstock to alkylation conditions which are effective to convert a portion of the impurities to higher boiling sulfur-containing products, and (2) separating the resulting products by fractional distillation into a lower boiling fraction and a higher boiling fraction. The lower boiling fraction is comprised of hydrocarbons and is of reduced sulfur content relative to the feedstock. The higher boiling fraction is comprised of hydrocarbons and contains unconverted sulfur-containing aromatic impurities and also the higher boiling sulfur-containing products.
    Type: Grant
    Filed: September 9, 1998
    Date of Patent: May 9, 2000
    Assignee: BP Amoco Corporation
    Inventors: Bruce D. Alexander, George A. Huff, Vivek R. Pradhan, William J. Reagan, Roger H. Cayton
  • Patent number: 6024865
    Abstract: A product of reduced sulfur content is produced from a feedstock which is comprised of a mixture of hydrocarbons and includes sulfur-containing aromatic compounds as unwanted impurities. The process involves separating the feedstock by fractional distillation into a lower boiling fraction which contains the more volatile sulfur-containing aromatic impurities and at least one higher boiling fraction which contains the less volatile sulfur-containing aromatic impurities. Each fraction is then separately subjected to reaction conditions which are effective to convert at least a portion of its content of sulfur-containing aromatic impurities to higher boiling sulfur-containing products by alkylation with an alkylating agent in the presence of an acidic catalyst. The higher boiling sulfur-containing products are removed by fractional distillation.
    Type: Grant
    Filed: September 9, 1998
    Date of Patent: February 15, 2000
    Assignee: BP Amoco Corporation
    Inventors: Bruce D. Alexander, George A. Huff, Vivek R. Pradhan, William J. Reagan, Roger H. Cayton
  • Patent number: 5954945
    Abstract: A method for converting a hydrocarbonaceous feedstock to a lower boiling temperature product is described which comprises suspending metal sulfide particles and oxide particles in a reaction zone including hydrogen and the hydrocarbonaceous feedstock at hydrocracking conditions. The metal sulfide particles and the oxide particles are introduced into the reaction zone through particle precursor fluids which precipitate upon heating to form the particles. The metal sulfide particles contain sulfidable transition metals. The oxide particles contain oxidisable elements such as magnesium, aluminum, silicon, phosphorous, calcium, scandium, titanium, gallium, germanium, zirconium, cerium, and mixtures thereof and are not hydrogenation catalysts under the reactor conditions. The oxide particles resist being chemically reduced by reducing agents in the reaction zone. Surprisingly, the presence of the oxide particles is associated with a significant reduction of coke production in the reaction zone.
    Type: Grant
    Filed: March 27, 1997
    Date of Patent: September 21, 1999
    Assignee: BP Amoco Corporation
    Inventors: Roger H. Cayton, Ronald B. Fisher, Jeffrey T. Miller, John A. Waynick
  • Patent number: 5916129
    Abstract: Exhaust gas emissions from an internal combustion engine are controlled through the use of a heat exchanger, a sulfur oxide absorbent, and two catalytic converter zones. The exhaust gas is passed sequentially through: (1) a first catalytic converter zone, (2) the sulfur oxide absorbent, and (3) a second catalytic converter zone. The heat exchanger is used to transfer heat from the first catalytic converter zone to the second catalytic converter zone.
    Type: Grant
    Filed: July 9, 1997
    Date of Patent: June 29, 1999
    Assignee: BP Amoco Corporation
    Inventors: Frank S. Modica, Mark K. Barr, George A. Huff, Roger H. Cayton, Bruce D. Alexander, Richard A. Kretchmer
  • Patent number: 5687565
    Abstract: Exhaust gas emissions from an internal combustion engine are controlled through the use of a heat exchanger, a sulfur oxide absorbent, and a catalytic converter. The exhaust gas is contacted with the sulfur oxide absorbent before it is passed to the catalytic converter, and the heat exchanger is used to extract heat from the exhaust gas before the exhaust gas is contacted with the sulfur oxide absorbent. The heat extracted from the exhaust gas by the heat exchanger is then used to heat the catalytic converter. In a preferred embodiment, the exhaust gas is also contacted with a hydrocarbon adsorbent which: (1) adsorbs organic compounds, such as hydrocarbons, from the exhaust gas at the low temperatures which are typical of an engine cold-start, and (2) desorbs them at the higher temperatures which are reached after sustained engine operation.
    Type: Grant
    Filed: November 29, 1995
    Date of Patent: November 18, 1997
    Assignee: Amoco Corporation
    Inventors: Frank S. Modica, Mark K. Barr, George A. Huff, Roger H. Cayton, Bruce D. Alexander, Richard A. Kretchmer