Patents by Inventor Rui Shao

Rui Shao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170133246
    Abstract: A method and apparatus for forming a crystalline cadmium stannate layer of a photovoltaic device by heating an amorphous layer in the presence of hydrogen gas.
    Type: Application
    Filed: December 28, 2015
    Publication date: May 11, 2017
    Inventors: Benyamin Buller, Markus Gloeckler, David Hwang, Rui Shao, Zhibo Zhao
  • Patent number: 9640679
    Abstract: A method of manufacturing a photovoltaic device may include concurrently transforming a transparent conductive oxide layer from a substantially amorphous state to a substantially crystalline state and forming one or more semiconductor layers.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: May 2, 2017
    Assignee: FIRST SOLAR, INC.
    Inventors: Benyamin Buller, Markus Gloeckler, Rui Shao, Yu Yang, Zhibo Zhao, Chungho Lee
  • Patent number: 9523140
    Abstract: A heat treatment process of high-Mg Er-containing aluminum alloy cold-rolled plates resistant to intergranular corrosion is disclosed, which belongs to the field of non-ferrous metals. The mass percentage of each component of high-Mg Er-containing aluminum alloy heat-rolled plates is, respectively, 5.8%-6.8% of Mg, 0.4%-0.8% of Mn, 0.15%-0.25% of Er, 0.15%-0.25% of Zr, the unavoidable impurities content being less than 4%, the balance being Al. The alloy hot-rolled plates are cold-rolled until the final cold deformation being 75%-90% after the intermediate annealing; the aluminum alloy cold-rolled plates undergo a stabilization annealing at the annealing temperature of 235° C. to 245° C. for 3.5-4 hours, and then is cooled in air to room temperature. This process significantly improves the resistance to intergranular corrosion while it does not reduce the strength of the alloy significantly.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: December 20, 2016
    Assignee: Beijing University of Technology
    Inventors: Zuoren Nie, Kunyuan Gao, Shengping Wen, Hui Huang, Rui Shao
  • Patent number: 9508874
    Abstract: A photovoltaic module including a dielectric tunneling layer and methods of forming a photovoltaic module with a dielectric tunneling layer.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: November 29, 2016
    Assignee: FIRST SOLAR, INC.
    Inventors: Benyamin Buller, Chungho Lee, Rui Shao, Gang Xiong, Zhibo Zhao
  • Patent number: 9406829
    Abstract: A method to improve operation of a CdTe-based photovoltaic device is disclosed, the method comprising the steps of depositing a semiconductor absorber layer adjacent to a substrate, depositing a semiconductor buffer layer adjacent to the semiconductor layer, and annealing at least one of the semiconductor absorber layer and the semiconductor buffer layer with one of a laser and a flash lamp.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: August 2, 2016
    Assignee: First Solar, Inc.
    Inventors: Pratima Addepalli, Benyamin Buller, Markus Gloeckler, Akhlesh Gupta, David Hwang, Andrei Los, Rick Powell, Rui Shao, Gang Xiong, Ming Lun Yu, San Yu, Zhibo Zhao
  • Patent number: 9245808
    Abstract: A method and system for real-time, in-line calculations of opto-electronic properties and thickness of the layers of multi-layered transparent conductive oxide stacks of photovoltaic devices is provided. The method and system include taking measurements of each layer of the stack during deposition thereof. The measurements are then used to calculate the opto-electronic properties and thicknesses of the layers in real-time.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: January 26, 2016
    Assignee: FIRST SOLAR, INC.
    Inventors: Benyamin Buller, Douglas Dauson, David Hwang, Scott Mills, Dale Roberts, Rui Shao, Zhibo Zhao
  • Patent number: 9236523
    Abstract: A method and apparatus for forming a crystalline cadmium stannate layer of a photovoltaic device by heating an amorphous layer in the presence of hydrogen gas.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: January 12, 2016
    Assignee: FIRST SOLAR, INC
    Inventors: Benyamin Buller, Markus Gloeckler, David Hwang, Rui Shao, Zhibo Zhao
  • Publication number: 20150380600
    Abstract: A method of doping solar cell front contact can improve the efficiency of CdTe-based or other kinds of solar cells.
    Type: Application
    Filed: September 3, 2015
    Publication date: December 31, 2015
    Inventors: Benyamin Buller, Markus Gloeckler, Rui Shao
  • Publication number: 20150325735
    Abstract: Methods and devices are described for a photovoltaic device and substrate structure. In one embodiment, a photovoltaic device includes a substrate structure and a CdTe absorber layer, the substrate structure including a Zn1-xMgxO window layer and a low conductivity buffer layer. Another embodiment is directed to a process for manufacturing a photovoltaic device including forming a Zn1-xMgxO window layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process and vapor transport deposition process. The process including forming a CdTe absorber layer above the Zn1-xMgxO window layer.
    Type: Application
    Filed: June 16, 2015
    Publication date: November 12, 2015
    Inventors: Rui Shao, Markus Gloeckler
  • Patent number: 9153730
    Abstract: A method of doping solar cell front contact can improve the efficiency of CdTe-based or other kinds of solar cells.
    Type: Grant
    Filed: July 12, 2010
    Date of Patent: October 6, 2015
    Assignee: First Solar, Inc.
    Inventors: Benyamin Buller, Markus Gloeckler, Rui Shao
  • Patent number: 9082903
    Abstract: Methods and devices are described for a photovoltaic device and substrate structure. In one embodiment, a photovoltaic device includes a substrate structure and a CdTe absorber layer, the substrate structure including a Zn1-xMgxO window layer and a low conductivity buffer layer. Another embodiment is directed to a process for manufacturing a photovoltaic device including forming a Zn1-xMgxO window layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process and vapor transport deposition process. The process including forming a CdTe absorber layer above the Zn1-xMgxO window layer.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: July 14, 2015
    Assignee: FIRST SOLAR, INC.
    Inventors: Rui Shao, Markus Gloeckler
  • Publication number: 20150110663
    Abstract: A cBN material and a method of making a cBN material, the method including the steps of providing a powder mixture comprising cBN grains, aluminum and a Ti(CxNyOz)a powder, subjecting the powder mixture to a milling to form a powder blend, subjecting the powder blend to a forming operation to form a green body, subjecting the green body to a pre-sintering step, at a temperature between 650 to 950° C., to form a pre-sintered body, and subjecting the pre-sintered body to a HPHT operation to form the cBN material. For the Ti(CxNyOz)a powder, 0.05?z?0.4. In addition, a cBN material includes cBN grains, an Al2O3 phase, a binder phase of TiC, TiN and/or TiCN, W and Co, whereby a quotient Q is <0.25 of the cBN material.
    Type: Application
    Filed: May 31, 2013
    Publication date: April 23, 2015
    Inventors: Gerold Weinl, Annika Kauppi, Malin Martensson, Torbjorn Selinder, Rui Shao
  • Publication number: 20150047770
    Abstract: The joint device for a tire forming machine comprises a joint device connection frame, composite part laminating device, and cord fabric stitching device, wherein the joint device connection frame axially slides along a portal frame through a connection frame drive device, and is located above the vertical direction of a tire body drum; the composite part laminating device is carried on a joint device connection frame through a composite part frame body; the composite part laminating device comprises an axial laminating drive device and a vertical laminating drive device for controlling and driving a compression roller component located on a composite workstation on the tire body drum; the cord fabric stitching device is carried on the joint device connection frame through a main stitching frame; the cord fabric stitching device comprises an axial stitching drive device and a vertical stitching drive device for controlling and driving a stitching wheel component located on a stitching workstation on the tire
    Type: Application
    Filed: December 7, 2012
    Publication date: February 19, 2015
    Applicant: MESNAC CO., LTD.
    Inventors: Jiguo Cheng, Fude Zhou, Rui Shao, Chunhai Dai
  • Publication number: 20150004743
    Abstract: A method to improve operation of a CdTe-based photovoltaic device is disclosed, the method comprising the steps of depositing a semiconductor absorber layer adjacent to a substrate, depositing a semiconductor buffer layer adjacent to the semiconductor layer, and annealing at least one of the semiconductor absorber layer and the semiconductor buffer layer with one of a laser and a flash lamp.
    Type: Application
    Filed: June 27, 2014
    Publication date: January 1, 2015
    Inventors: Pratima Addepalli, Benyamin Buller, Markus Gloeckler, Akhlesh Gupta, David Hwang, Andrei Los, Rick Powell, Rui Shao, Gang Xiong, Ming Lun Yu, San Yu, Zhibo Zhao
  • Publication number: 20150000733
    Abstract: Methods and devices are described for a photovoltaic device. The photovoltaic device includes a glass substrate, a semiconductor absorber layer formed over the glass substrate, a metal back contact layer formed over the semiconductor absorber layer, and a p-type back contact buffer layer formed from one of MnTe, Cd1-xMnxTe, and SnTe, the buffer layer disposed between the semiconductor absorber layer and the metal back contact layer.
    Type: Application
    Filed: June 27, 2014
    Publication date: January 1, 2015
    Inventors: Benyamin Buller, Markus Gloeckler, Akhlesh Gupta, Rick Powell, Rui Shao, Gang Xiong, Ming Lun Yu, Zhibo Zhao
  • Publication number: 20140216542
    Abstract: A photovoltaic device and its method of manufacture are disclosed. The device is formed by forming a window layer over a substrate, forming an absorber layer over the window layer, and annealing the absorber layer using a laser beam to remove contaminants from the surface of the absorber layer and/or to reduce the thickness of the absorber layer.
    Type: Application
    Filed: February 6, 2014
    Publication date: August 7, 2014
    Applicant: First Solar, Inc.
    Inventors: RUI SHAO, Sudirukkuge Tharanga Jinasundera
  • Publication number: 20140216550
    Abstract: A photovoltaic device includes a substrate structure and a p-type semiconductor absorber layer, the substrate structure including a CdSSe layer. A photovoltaic device may alternatively include a CdSeTe layer. A process for manufacturing a photovoltaic device includes forming a CdSSe layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process, and vapor transport deposition process. The process includes forming a p-type absorber layer above the CdSSe layer.
    Type: Application
    Filed: February 3, 2014
    Publication date: August 7, 2014
    Applicant: FIRST SOLAR, INC.
    Inventors: Dan Damjanovic, Feng Liao, Rick Powell, Rui Shao, Jigish Trivedi, Zhibo Zhao
  • Publication number: 20140186975
    Abstract: A method and system for real-time, in-line calculations of opto-electronic properties and thickness of the layers of multi-layered transparent conductive oxide stacks of photovoltaic devices is provided. The method and system include taking measurements of each layer of the stack during deposition thereof. The measurements are then used to calculate the opto-electronic properties and thicknesses of the layers in real-time.
    Type: Application
    Filed: December 19, 2013
    Publication date: July 3, 2014
    Applicant: FIRST SOLAR, INC
    Inventors: Benyamin Buller, Douglas Dauson, David Hwang, Scott Mills, Dale Roberts, Rui Shao, Zhibo Zhao
  • Publication number: 20140185061
    Abstract: A method and system for real-time, in-line measurements of thicknesses of semiconductor layers of photovoltaic devices is provided. The method and system include taking ex-situ optical data measurements after deposition of the semiconductor layers. The measurements are then used to calculate the thicknesses of the layers in real-time using optical modeling software.
    Type: Application
    Filed: December 19, 2013
    Publication date: July 3, 2014
    Applicant: FIRST SOLAR, INC
    Inventors: Benyamin Buller, David Hwang, Benjamin Milliron, Dale Roberts, Rui Shao, Zhibo Zhao
  • Publication number: 20140053959
    Abstract: A heat treatment process of high-Mg Er-containing aluminum alloy cold-rolled plates resistant to intergranular corrosion is disclosed, which belongs to the field of non-ferrous metals. The mass percentage of each component of high-Mg Er-containing aluminum alloy heat-rolled plates is, respectively, 5.8%-6.8% of Mg, 0.4%-0.8% of Mn, 0.15%-0.25% of Er, 0.15%-0.25% of Zr, the unavoidable impurities content being less than 4%, the balance being Al. The alloy hot-rolled plates are cold-rolled until the final cold deformation being 75%-90% after the intermediate annealing; the aluminum alloy cold-rolled plates undergo a stabilization annealing at the annealing temperature of 235° C. to 245° C. for 3.5-4 hours, and then is cooled in air to room temperature. This process significantly improves the resistance to intergranular corrosion while it does not reduce the strength of the alloy significantly.
    Type: Application
    Filed: March 13, 2013
    Publication date: February 27, 2014
    Applicant: BEIJING UNIVERSITY OF TECHNOLOGY
    Inventors: Zuoren Nie, Kunyuan Gao, Shengping Wen, Hui Huang, Rui Shao