Abstract: A method and apparatus for predicting junction device temperature of at least a first switching device in a power conversion module that includes the first switching device and at least a second switching device, the method comprising the steps of identifying a cross thermal impedance value indicative of how the temperature of the second switching device effects the first switching device temperature an using the cross thermal impedance value to predict the temperature of the at least a first switching device.

Abstract: A system and method for controlling an inverter of a motor control unit includes a controller having a user interface configured to allow user selection of a waveform increment value or a waveform amplitude threshold. The controller also includes an integrator configured to receive the waveform increment value and generate a signal at least based on the waveform increment value. A logic circuit is configured to monitor the signal and reset the integrator when the signal reaches the waveform amplitude threshold to generate a waveform having a frequency-independent amplitude. A comparator compares the waveform to a modulating signal to trigger gating pulses delivered to an inverter to drive an associated motor.

Abstract: A system and method for controlling an inverter of a motor control unit includes a controller having a user interface configured to allow user selection of a waveform increment value or a waveform amplitude threshold. The controller also includes an integrator configured to receive the waveform increment value and generate a signal at least based on the waveform increment value. A logic circuit is configured to monitor the signal and reset the integrator when the signal reaches the waveform amplitude threshold to generate a waveform having a frequency-independent amplitude. A comparator compares the waveform to a modulating signal to trigger gating pulses delivered to an inverter to drive an associated motor.

Abstract: A method and apparatus for reducing common mode noise in a three phase pulse width modulated (PWM) system the method comprising the steps of receiving modulating waveforms, identifying a first of the modulating waveforms that is instantaneously the maximum of the modulating waveforms, identifying a second of the modulating waveforms that is instantaneously the minimum of the modulating waveforms, for a first phase associated with at least one of the first and second identified waveforms, substituting a first substitute waveform for the one of the first and second waveforms, for the first phase, modifying at least one of the first substituted waveform and duty cycle signals generated by comparing the first substituted waveform with the carrier signal as a function of a first rule set to substantially minimize the effects of turn on delays and for at least one of the second and third phases, modifying at least one of the associated modulating waveform and duty cycle signals generated by comparing the modulating

Abstract: A method and apparatus for reducing common mode noise in a three phase pulse width modulated (PWM) system, the method comprising the steps of receiving the first, second and third modulating waveforms, identifying one of the modulating waveforms that is at least one of instantaneously the maximum and instantaneously the minimum of the modulating waveforms as a first identified waveform, wherein comparison of the first identified waveform to the carrier signal would generate a first on-off pulse sequence associated with a phase corresponding to the first identified waveform, generating switch control signals associated with the phase corresponding to the first identified waveform that cause a modified on-off pulse sequence that is phase shifted from the first pulse sequence, using the second and third modulating waveforms to generate second and third on-off pulse sequences corresponding to the second and third phases and providing the modified pulse sequence and the second and third pulse sequences to the one

Abstract: Methods and apparatus for reducing the common mode voltage generated by eliminating zero-voltage vectors in a rectifier/inverter variable frequency drive (VFD) system includes comparing three phase voltages to each other to determine a maximum voltage in one phase, a minimum voltage in another phase and a middle voltage in still another phase, inverting phase voltages for one phase having the maximum voltage and another phase having the minimum voltage, comparing the phase voltages to a carrier wave to determine gating signals for three respective phases of the inverter, and inverting gating signals for the one phase having the maximum voltage and for another phase having the minimum voltage to reduce the common mode voltage in the motor.

Abstract: Methods and apparatus for canceling dead time effects in the form of common mode voltages produced by a three-phase power conversion device in a rectifier/inverter variable frequency drive (VFD) system includes limiting the voltage difference between phase voltages at certain switching transition times to an amount ?, that is a function of the dead time that is specified for the switches and delaying gating signals to the switches to remove unexpected pulses produced by common mode voltages.

Abstract: Methods and apparatus for controlling switching in a DC-to-AC inverter to prevent overvoltages applied to an AC motor by determining the switching order of the phase voltage signals, providing gating signals at switching intervals by modulating a carrier wave with the phase voltage signals, comparing the switching intervals to a predetermined minimum time interval sufficient for reflected wave transients to dissipate, and adjusting the switching intervals to be at least equal to the predetermined minimum time interval.

Abstract: A method and apparatus for use with a controller for controlling a machine wherein a torque reference value is provided, the method for identifying an error representative of the difference between the torque reference value and the torque applied to the machine and using the error value to modify machine operation, the method comprising the steps of obtaining feedback current values corresponding to the currents provided to the machine, mathematically combining the feedback current values to generate an error value, mathematically combining the error value and the torque reference value to generate a torque command value and using the torque command value to control the machine.

Abstract: A method and apparatus for use with a controller that samples a command frequency and provides modulating waveforms to a PWM inverter as a function of the sampled command frequency, the inverter also receiving a carrier signal having a carrier frequency, the method for reducing distortions in the modulating waveforms that result from sampling characteristics of the controller, the method comprising the steps of sampling the command frequency at a sampling frequency to generate a series of sampled signals, integrating the sampled signals to generate a phase angle, identifying a correction angle as a function of the sampling frequency, adding the correction angle to the phase angle to generate a corrected phase angle and using the corrected phase angle to generate the modulating waveforms to be provided to the PWM inverter.

Abstract: A method and apparatus to be used with a motor controller generating firing pulses to control an inverter, the inverter providing exciting voltage to a motor corresponding to the firing pulses, the voltage having a maximum intended amplitude, the method for substantially eliminating exciting voltage overvoltage by modifying the firing pulses, the method comprising the steps of identifying characteristics of an initial firing pulse, comparing the initial pulse characteristics to an overvoltage characteristic set known to cause overvoltage, where the initial pulse characteristics match the overvoltage characteristic set, altering the initial firing pulse such that the altered firing pulse does not cause overvoltage, identifying an accumulated error corresponding to the altered firing pulse, modifying the firing pulse following the altered firing pulse as a function of the accumulated error to generate a composite firing pulse; and repeating the identifying, comparing, altering, identifying and modifying process

Abstract: A method and apparatus for use with a controller that samples a command frequency and provides modulating waveforms to a PWM inverter as a function of the sampled command frequency, the inverter also receiving a carrier signal having a carrier frequency, the method for reducing distortions in the modulating waveforms that result from sampling characteristics of the controller, the method comprising the steps of sampling the command frequency at a sampling frequency to generate a series of sampled signals, integrating the sampled signals to generate a phase angle, identifying a correction angle as a function of the sampling frequency, adding the correction angle to the phase angle to generate a corrected phase angle and using the corrected phase angle to generate the modulating waveforms to be provided to the PWM inverter

Abstract: A method and apparatus to be used with a motor controller generating firing pulses to control an inverter, the inverter providing exciting voltage to a motor corresponding to the firing pulses, the voltage having a maximum intended amplitude, the method for substantially eliminating exciting voltage overvoltage by modifying the firing pulses, the method comprising the steps of identifying characteristics of an initial firing pulse, comparing the initial pulse characteristics to an overvoltage characteristic set known to cause overvoltage, where the initial pulse characteristics match the overvoltage characteristic set, altering the initial firing pulse such that the altered firing pulse does not cause overvoltage, identifying an accumulated error corresponding to the altered firing pulse, modifying the firing pulse following the altered firing pulse as a function of the accumulated error to generate a composite firing pulse; and repeating the identifying, comparing, altering, identifying and modifying process

Abstract: A method for use with an adjustable frequency controller to deliver current to an electromagnetic load including a stator and a rotor, the method for identifying a flux current estimate and comprising the steps of (a) identifying a rated torque value; (b) providing an initial q-axis current estimate; (c) using the q-axis current estimate to identify a d-axis current estimate; (d) mathematically combining the d-axis current estimate and the q-axis current estimate to identify a torque estimate; (e) comparing the rated torque value to the torque estimate; (f) where the torque estimate is similar to the rated torque value skipping to step (i); (g) altering the q-axis current estimate; (h) repeating steps (c) through (f); and (i) storing the d-axis and q-axis current estimates as flux and torque current values for subsequent use.

Abstract: A method and apparatus for estimating flux angle position in an induction machine, the method including the steps of providing high frequency injection voltage signals to a three-phase motor, obtaining frequency feedback signals from machine supply lines, converting the feedback signals to two-phase stationary high frequency signals, converting the stationary signals to synchronous signals using a high frequency angle estimate, negating one of the resulting synchronous signals, stepping up the negated signal to generate a low frequency spectrum signal, adding the low frequency spectrum signal and the high frequency injection signal to generate a combined spectrum signal and integrating the combined spectrum signal to generate the high frequency angle estimate, dividing the low frequency spectrum by a system specific DHN to generate a stator frequency estimate and integrating the stator frequency estimate to generate the flux angle estimate.

Abstract: A method and apparatus for generating stator and rotor resistance estimate, the method including the steps of providing high frequency injection voltage signals to a three phase motor, rotating three phase feedback current therefrom, converting the feedback currents to two phase currents that represent the high frequency component of the current vector wherein the d and q axis components are within a two phase voltage coordinate system and driving a regulator via one of the current components to generate a lag angle estimate, the lag angle estimate used to solve any of several different equations to calculate the stator and rotor resistance estimates.

Abstract: A method and apparatus for estimating flux angle position in an induction machine, the method including the steps of providing high frequency injection voltage signals to a three-phase motor, obtaining frequency feedback signals from machine supply lines, converting the feedback signals to two-phase stationary high frequency signals, converting the stationary signals to synchronous signals using a high frequency angle estimate, negating one of the resulting synchronous signals, stepping up the negated signal to generate a low frequency spectrum signal, adding the low frequency spectrum signal and the high frequency injection signal to generate a combined spectrum signal and integrating the combined spectrum signal to generate the high frequency angle estimate, dividing the low frequency spectrum by a system specific DHN to generate a stator frequency estimate and integrating the stator frequency estimate to generate the flux angle estimate.

Abstract: A method and apparatus for reducing parasitic distortion in terminal voltages connected to a PWM inverter, the method comprising the steps of receiving each of a command operating frequency and a command carrier frequency, comparing the command operating frequency to low and high threshold operating frequency values, and where the command operating frequency is less than the low threshold frequency, restricting the carrier frequency to a minimum carrier frequency, where the command operating frequency is greater than the high threshold frequency, setting the carrier frequency equal to the command carrier frequency and, where the operating frequency is between the low and high threshold frequencies, setting the carrier frequency to an intermediate value between the minimum carrier frequency and the commanded carrier frequency.

Abstract: A method and apparatus for generating stator and rotor resistance estimate, the method including the steps of providing high frequency injection voltage signals to a three phase motor, rotating three phase feedback current therefrom, converting the feedback currents to two phase currents that represent the high frequency component of the current vector wherein the d and q axis components are within a two phase voltage coordinate system and driving a regulator via one of the current components to generate a lag angle estimate, the lag angle estimate used to solve any of several different equations to calculate the stator and rotor resistance estimates.

Abstract: Method and apparatus for eliminating greater than twice motor overvoltage by altering modulating signals provided to a PWM controller which in turn provides firing pulses to a PWM inverter. The modulating waves are altered by either tying them to positive or negative DC buses or limiting the maximum magnitudes to a maximum magnitude value above which modulating waveforms are known to cause greater than twice overvoltage. Pass through modulating waveform angles at which waveforms have to be modified are determined as a function of modulating waveform symmetries and the first pass through angle within a waveform cycle.