Patents by Inventor Ryosuke NIITSUMA

Ryosuke NIITSUMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10770268
    Abstract: In a plasma processing method, a carbon-containing film is formed on surfaces of components in a chamber by using a plasma of a carbon-containing gas, and a silicon-containing film whose film thickness is determined based on a film thickness of the carbon-containing film is formed on a surface of the carbon-containing film by a silicon-containing gas. Then, a target object is loaded into the chamber and processed by a plasma of a processing gas after the formation of the silicon-containing film. The silicon-containing film is removed from the surface of the carbon-containing film by using a plasma of a fluorine-containing gas after the target object processed by the plasma is unloaded from the chamber, and the carbon-containing film is removed from the surfaces of the components by using a plasma of an oxygen-containing gas.
    Type: Grant
    Filed: January 9, 2018
    Date of Patent: September 8, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Shinya Morikita, Takanori Banse, Takahisa Iwasaki, Ryosuke Niitsuma, Hiroki Taoka
  • Patent number: 10707088
    Abstract: A method of processing a target object is provided. The target object has an etching target layer, an organic film on the etching target layer and a mask on the organic film. The organic film includes a first layer and a second layer, the mask is provided on the first layer, the first layer is provided on the second layer, and the second layer is provided on the etching target layer. The method includes generating plasma of a first gas within a processing vessel of a plasma processing apparatus in which the target object is accommodated; etching the first layer with the plasma of the first gas and the mask until the second layer is exposed; and conformally forming a protection film on a side surface of the first layer; and generating plasma of a second gas and removing the mask with the plasma of the second gas.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: July 7, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Shinya Morikita, Takanori Banse, Yuta Seya, Ryosuke Niitsuma
  • Patent number: 10692726
    Abstract: A method MT according to an embodiment provides a technique capable of controlling a pattern shape during processing of an organic film and the like. A wafer W as an object to which the method MT in the embodiment is applied includes an etching target layer EL, an organic film OL, and a mask ALM, the organic film OL is constituted by a first region VL1 and a second region VL2, the mask ALM is provided on the first region VL1, the first region VL1 is provided on the second region VL2, and the second region VL2 is provided on the etching target layer EL. In the method MT, the first region VL1 is etched to reach the second region VL2 by generating a plasma of a gas containing nitrogen gas in the processing container 12 in which the wafer W is accommodated, a mask OLM1 is formed from the first region VL1, a protective film SX is conformally formed on a side surface SF of the mask OLM1, the second region VL2 is etched to reach the etching target layer EL to form a mask OLM2 from the second region VL2.
    Type: Grant
    Filed: July 4, 2017
    Date of Patent: June 23, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Shinya Morikita, Takanori Banse, Yuta Seya, Ryosuke Niitsuma
  • Publication number: 20190252198
    Abstract: A method MT according to an embodiment provides a technique capable of controlling a pattern shape during processing of an organic film and the like. A wafer W as an object to which the method MT in the embodiment is applied includes an etching target layer EL, an organic film OL, and a mask ALM, the organic film OL is constituted by a first region VL1 and a second region VL2, the mask ALM is provided on the first region VL1, the first region VL1 is provided on the second region VL2, and the second region VL2 is provided on the etching target layer EL. In the method MT, the first region VL1 is etched to reach the second region VL2 by generating a plasma of a gas containing nitrogen gas in the processing container 12 in which the wafer W is accommodated, a mask OLM1 is formed from the first region VL1, a protective film SX is conformally formed on a side surface SF of the mask OLM1, the second region VL2 is etched to reach the etching target layer EL to form a mask OLM2 from the second region VL2.
    Type: Application
    Filed: July 4, 2017
    Publication date: August 15, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinya MORIKITA, Takanori BANSE, Yuta SEYA, Ryosuke NIITSUMA
  • Patent number: 10192750
    Abstract: Disclosed is a plasma processing method for processing a workpiece that includes: a silicon-containing etching target layer, an organic film provided on the etching target layer, an antireflective film provided on the organic layer, and a first mask provided on the antireflective layer, using a plasma processing apparatus having a processing container. The plasma processing method includes: etching the antireflective film using plasma generated in the processing container and the first mask to form a second mask from the antireflective film; etching the organic film using plasma generated in the processing container and the second mask to form a third mask from the organic film; generating plasma of a mixed gas including the first gas and the second gas in the processing container; and etching the etching target layer using plasma generated in the processing container and the third mask.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: January 29, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Shinya Morikita, Ryosuke Niitsuma, Weichien Chen
  • Publication number: 20180197720
    Abstract: In a plasma processing method, a carbon-containing film is formed on surfaces of components in a chamber by using a plasma of a carbon-containing gas, and a silicon-containing film whose film thickness is determined based on a film thickness of the carbon-containing film is formed on a surface of the carbon-containing film by a silicon-containing gas. Then, a target object is loaded into the chamber and processed by a plasma of a processing gas after the formation of the silicon-containing film. The silicon-containing film is removed from the surface of the carbon-containing film by using a plasma of a fluorine-containing gas after the target object processed by the plasma is unloaded from the chamber, and the carbon-containing film is removed from the surfaces of the components by using a plasma of an oxygen-containing gas.
    Type: Application
    Filed: January 9, 2018
    Publication date: July 12, 2018
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinya MORIKITA, Takanori BANSE, Takahisa IWASAKI, Ryosuke NIITSUMA, Hiroki TAOKA
  • Patent number: 9922841
    Abstract: A plasma processing method uses a plasma processing apparatus including a processing chamber, a mounting table provided in the processing chamber and configured to support a target object, and a ceiling member made of silicon and provided above the mounting table. The plasma processing method includes loading the target object into the processing chamber and generating a plasma of a processing gas containing chlorine gas and oxygen gas in the processing chamber.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: March 20, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Ryosuke Niitsuma, Haruto Kanamori
  • Publication number: 20180047578
    Abstract: A method of processing a target object is provided. The target object has an etching target layer, an organic film on the etching target layer and a mask on the organic film. The organic film includes a first layer and a second layer, the mask is provided on the first layer, the first layer is provided on the second layer, and the second layer is provided on the etching target layer. The method includes generating plasma of a first gas within a processing vessel of a plasma processing apparatus in which the target object is accommodated; etching the first layer with the plasma of the first gas and the mask until the second layer is exposed; and conformally forming a protection film on a side surface of the first layer; and generating plasma of a second gas and removing the mask with the plasma of the second gas.
    Type: Application
    Filed: August 10, 2017
    Publication date: February 15, 2018
    Inventors: Shinya Morikita, Takanori Banse, Yuta Seya, Ryosuke Niitsuma
  • Publication number: 20170345666
    Abstract: Disclosed is a plasma processing method for processing a workpiece that includes: a silicon-containing etching target layer, an organic film provided on the etching target layer, an antireflective film provided on the organic layer, and a first mask provided on the antireflective layer, using a plasma processing apparatus having a processing container. The plasma processing method includes: etching the antireflective film using plasma generated in the processing container and the first mask to form a second mask from the antireflective film; etching the organic film using plasma generated in the processing container and the second mask to form a third mask from the organic film; generating plasma of a mixed gas including the first gas and the second gas in the processing container; and etching the etching target layer using plasma generated in the processing container and the third mask.
    Type: Application
    Filed: May 25, 2017
    Publication date: November 30, 2017
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinya MORIKITA, Ryosuke NIITSUMA, Weichien CHEN
  • Publication number: 20170221684
    Abstract: A plasma processing method includes removing a deposit, which adheres to a member within a processing vessel and includes at least one of a transition metal and a base metal, by plasma of a processing gas, wherein the processing gas includes Ar gas and a CHzFw gas, and does not includes a chlorine-based gas and a nitrogen-based gas. The deposit is removed by the plasma of the processing gas while applying a negative DC voltage to the member within the processing vessel, and the negative DC voltage is set to be equal to or less than ?100V such that argon ions in the plasma of the processing gas collide with the member within the processing vessel and the deposit is removed by sputtering of the argon ions.
    Type: Application
    Filed: April 11, 2017
    Publication date: August 3, 2017
    Inventors: Masaru NISHINO, Takao FUNAKUBO, Shinichi KOZUKA, Ryosuke NIITSUMA, Tsutomu ITO
  • Patent number: 9653317
    Abstract: A metal-containing deposit can be efficiently removed. A plasma processing method includes removing a deposit, which adheres to a member within a processing vessel and contains at least one of a transition metal and a base metal, by plasma of a processing gas containing a CxFy gas, in which x is an integer equal to or less than 2 and y is an integer equal to or less than 6, and without containing a chlorine-based gas and a nitrogen-based gas.
    Type: Grant
    Filed: October 23, 2014
    Date of Patent: May 16, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masaru Nishino, Takao Funakubo, Shinichi Kozuka, Ryosuke Niitsuma, Tsutomu Ito
  • Publication number: 20160172212
    Abstract: A plasma processing method uses a plasma processing apparatus including a processing chamber, a mounting table provided in the processing chamber and configured to support a target object, and a ceiling member made of silicon and provided above the mounting table. The plasma processing method includes loading the target object into the processing chamber and generating a plasma of a processing gas containing chlorine gas and oxygen gas in the processing chamber.
    Type: Application
    Filed: December 4, 2015
    Publication date: June 16, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Ryosuke NIITSUMA, Haruto KANAMORI
  • Publication number: 20160035541
    Abstract: Disclosed is a plasma processing apparatus including: a processing container; a support member provided within the processing container and configured to support a processing target substrate; and a gas supply member including a first region formed with a gas supply hole, a second region not formed with a gas supply hole, and a third region formed with a gas supply holes. The first to third regions are disposed sequentially from a central portion side of the processing target substrate along a radial direction of the processing target substrate, and the plasma processing apparatus is processed to introduce a processing gas from the gas supply holes of the gas supply member for plasma processing of the processing target substrate into the processing container.
    Type: Application
    Filed: July 30, 2015
    Publication date: February 4, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinichi KOZUKA, Ryosuke NIITSUMA, Manabu ISHIKAWA
  • Publication number: 20150118859
    Abstract: A metal-containing deposit can be efficiently removed. A plasma processing method includes removing a deposit, which adheres to a member within a processing vessel and contains at least one of a transition metal and a base metal, by plasma of a processing gas containing a CxFy gas, in which x is an integer equal to or less than 2 and y is an integer equal to or less than 6, and without containing a chlorine-based gas and a nitrogen-based gas.
    Type: Application
    Filed: October 23, 2014
    Publication date: April 30, 2015
    Inventors: Masaru NISHINO, Takao FUNAKUBO, Shinichi KOZUKA, Ryosuke NIITSUMA, Tsutomu ITO
  • Patent number: D793572
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: August 1, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Shinichi Kozuka, Ryosuke Niitsuma, Manabu Ishikawa
  • Patent number: D877079
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: March 3, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Shinichi Kozuka, Ryosuke Niitsuma, Manabu Ishikawa