Patents by Inventor Ryuichi Kosuge

Ryuichi Kosuge has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160233118
    Abstract: A workpiece transport device for transporting a workpiece having a substrate layer and a layer to be processed on a portion of the substrate layer is provided. This workpiece transport device has a workpiece holding mechanism arranged to operate so as to hold and release the workpiece. The workpiece holding mechanism has at least one tapered workpiece holding surface on which the substrate layer of the workpiece is held in a state where the layer to be processed is positioned below the substrate layer. The tapered workpiece holding surface is formed so that a clearance equal to or larger than a predetermined distance R exists between the workpiece holding surface and the layer to be processed of the workpiece when the workpiece is held by the workpiece holding mechanism.
    Type: Application
    Filed: April 19, 2016
    Publication date: August 11, 2016
    Inventors: Ryuichi KOSUGE, Hiroaki NISHIDA, Tadakazu SONE, Hideo AIZAWA, Tomohiro TANAKA
  • Patent number: 9409277
    Abstract: A polishing apparatus includes: a rotatable polishing table for supporting a polishing pad having a polishing surface; a top ring head having a top ring; a top ring head cover surrounding the top ring head; a dresser head having a dresser configured to dress the polishing surface; a dresser head cover surrounding the dresser head; a spray nozzle configured to spray a cleaning liquid onto an upper surface of the top ring and an outer surface of the top ring head cover when the top ring is in the substrate transfer position; and a spray nozzle configured to spray a cleaning liquid onto an outer surface of the dresser head cover when the dresser is in the retreated position.
    Type: Grant
    Filed: October 30, 2013
    Date of Patent: August 9, 2016
    Assignee: Ebara Corporation
    Inventors: Masao Umemoto, Tadakazu Sone, Hideo Aizawa, Ryuichi Kosuge, Masaaki Eriguchi
  • Publication number: 20160144478
    Abstract: There is disclosed a polishing-surface cleaning apparatus to which a polishing liquid, such as slurry, is less likely to be attached. The polishing-surface cleaning apparatus includes an arm having a fluid passage, a nozzle communicating with the fluid passage, and a weld material securing the nozzle to the arm. The weld material fills a gap between a bottom surface of the arm and an edge of a front-end surface of the nozzle.
    Type: Application
    Filed: November 17, 2015
    Publication date: May 26, 2016
    Inventors: Ryuichi Kosuge, Hiroshi Sotozaki, Takeshi Kodera, Ryo Hasegawa
  • Publication number: 20160008948
    Abstract: A polishing apparatus which can continue stable operation of the apparatus without generating torsional vibration in a rotary joint and without generating an abnormal sound at an engagement part between a cooling water pipe and a polishing table is disclosed. The polishing apparatus includes a rotary joint fixed to a rotating part of the polishing table or a rotating part of the top ring to supply a fluid into the polishing table or the top ring and discharge the fluid from the polishing table or the top ring, and a rotation-prevention mechanism which connects the rotary joint with an apparatus frame to prevent the rotary joint from being rotated. The rotation-prevention mechanism includes a link mechanism having at least one spherical plain bearing.
    Type: Application
    Filed: July 6, 2015
    Publication date: January 14, 2016
    Inventors: Hideo AIZAWA, Masao UMEMOTO, Tadakazu SONE, Ryuichi KOSUGE
  • Publication number: 20150364391
    Abstract: There is provided a polishing apparatus capable of detecting uneven wear occurring on a polishing pad and detecting an appropriate replacement timing of the polishing pad. The polishing apparatus detects, every predetermined time, a value of rotation speed or a value of rotation torque of a table drive shaft for rotationally driving a polishing table or a dresser drive shaft for driving a dresser, or a value of swing torque of a dresser swing shaft for driving the dresser; calculates a change quantity thereof based on the value of the detected rotation speed, the value of the detected rotation torque, or the value of the detected swing torque; determines whether or not the change quantity exceeds a predetermined value; and notifies a user of a warning when a determination is made that the change quantity exceeds the predetermined value.
    Type: Application
    Filed: August 26, 2015
    Publication date: December 17, 2015
    Inventors: Ryuichi Kosuge, Tadakazu Sone
  • Patent number: 9174324
    Abstract: A polishing apparatus is used for polishing a substrate such as a semiconductor. The polishing apparatus includes a polishing table configured to hold a polishing tool having a polishing surface, a polishing head having a top ring configured to press a substrate against the polishing surface, and a polishing head cover configured to cover the polishing head. The polishing apparatus further includes a first cleaning liquid supply mechanism configured to supply a cleaning liquid to an outer surface of the polishing head cover, and a second cleaning liquid supply mechanism configured to supply a cleaning liquid to an inner surface of the polishing head cover.
    Type: Grant
    Filed: January 29, 2014
    Date of Patent: November 3, 2015
    Assignee: Ebara Corporation
    Inventors: Masao Umemoto, Tadakazu Sone, Ryuichi Kosuge, Hideo Aizawa
  • Publication number: 20150290769
    Abstract: The invention suppresses generation of noises attributable to rotation of a rotary joint. A rotary joint 160 includes a rotating body 1600 that rotates on a rotating axis A, a housing 1620 disposed so as to surround the rotating body 1600, and at least one bearing 1630 disposed between the rotating body 1600 and the housing 1620 and adapted to support rotation of the rotating body 1600. The rotary joint 160 supplies fluids through fluid connection ports formed in the housing 1620 and fluid passages formed inside the rotating body 1600 to a polishing table having attached thereto a polishing pad for polishing a substrate or a holding portion that is adapted to hold the substrate while pressing the substrate against the polishing pad. At least one elastic member 1640 is interposed at least either between the rotating body 1600 and the at least one bearing 1630 or between the housing 1620 and the at least one bearing 1630.
    Type: Application
    Filed: April 9, 2015
    Publication date: October 15, 2015
    Inventors: Hideo AIZAWA, Tadakazu SONE, Masao UMEMOTO, Ryuichi KOSUGE
  • Publication number: 20150273649
    Abstract: A polishing apparatus which can reduce scratches that are generated on a surface of a substrate during polishing by detecting a foreign matter such as a fragment of the substrate on an inner circumferential surface of a retaining ring for holding an edge portion (peripheral portion) of the substrate is disclosed. The polishing apparatus includes a polishing table having a polishing surface, and a top ring having a substrate holding surface to hold a beck surface of a substrate and a retaining ring to retain the substrate on the substrate holding surface. The top ring holds the substrate and presses the substrate against the polishing surface. The polishing apparatus includes an imaging device configured to image an inner circumferential surface of the retaining ring, and an image processor configured to process an image obtained by the imaging device to judge whether there is a foreign matter on the inner circumferential surface of the retaining ring.
    Type: Application
    Filed: March 25, 2015
    Publication date: October 1, 2015
    Inventors: Ryuichi KOSUGE, Hiroshi SOTOZAKI, Takahiro KAWANO, Akihiro MOCHIDA
  • Patent number: 9144878
    Abstract: There is provided a polishing apparatus capable of detecting uneven wear occurring on a polishing pad and detecting an appropriate replacement timing of the polishing pad. The polishing apparatus detects, every predetermined time, a value of rotation speed or a value of rotation torque of a table drive shaft for rotationally driving a polishing table or a dresser drive shaft for driving a dresser, or a value of swing torque of a dresser swing shaft for driving the dresser; calculates a change quantity thereof based on the value of the detected rotation speed, the value of the detected rotation torque, or the value of the detected swing torque; determines whether or not the change quantity exceeds a predetermined value; and notifies a user of a warning when a determination is made that the change quantity exceeds the predetermined value.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: September 29, 2015
    Assignee: EBARA CORPORATION
    Inventors: Ryuichi Kosuge, Tadakazu Sone
  • Patent number: 9028297
    Abstract: The present invention relates to a polishing apparatus for polishing an object to be polished (substrate) such as a semiconductor wafer to a flat mirror finish. The polishing apparatus includes a polishing table configured to support a polishing pad, a polishing head having a top ring configured to press an object to be polished against the polishing pad while the object to be polished is rotated, and a dresser head having a dresser configured to dress the polishing pad. The polishing apparatus has a head cover having a purge gas introducing unit configured to introduce a purge gas into the head cover and an exhausting unit configured to exhaust the interior of the head cover. The pressure in the head cover is set to a pressure level slightly higher than the pressure outside the head cover, and main components of the polishing head are housed in the head cover.
    Type: Grant
    Filed: January 8, 2013
    Date of Patent: May 12, 2015
    Assignee: Ebara Corporation
    Inventors: Ryuichi Kosuge, Tadakazu Sone
  • Publication number: 20150118944
    Abstract: The work of replacing a polishing pad is easily performed, and thermal damage is prevented from occurring in a polishing table. A polishing apparatus 100 includes a polishing table 110 having an attachment surface 110a to which a polishing pad 108 used to polish a substrate 102 is attached. The polishing apparatus 100 also includes a silicone layer 111 provided on the attachment surface 110a of the polishing table 110 and interposed between the polishing table 110 and the polishing pad 108. By interposing the silicone layer 111, it is possible to easily detach and attach the polishing pad 108. In addition, since a heat treatment for coating the silicone layer 111 on the polishing table 110 is performed at a relatively low temperature, it is possible to prevent thermal damage from occurring in the polishing table 110 due to the heat treatment.
    Type: Application
    Filed: January 29, 2014
    Publication date: April 30, 2015
    Inventors: Ryuichi Kosuge, Tadakazu Sone, Soichi Isobe, Takeshi Sakurai, Eiji Hirai, Kaoru Hamaura, Suguru Ogura
  • Publication number: 20150017889
    Abstract: A polishing apparatus which can remove slurry which has entered into a gap between an elastic membrane for pressing a substrate such as a wafer and a retaining ring is disclosed. The polishing apparatus includes a top ring which has an elastic membrane configured to form a pressure chamber for pressing the substrate against a polishing pad, and a retaining ring disposed around the elastic membrane and configured to press the polishing pad, a top ring rotating device configured to rotate the top ring about an axis of the top ring, and a cleaning brush configured to be brought into contact with a peripheral portion of a lower surface and an outer circumferential surface of the elastic membrane.
    Type: Application
    Filed: July 8, 2014
    Publication date: January 15, 2015
    Inventors: Masao Umemoto, Ryuichi Kosuge, Hiroshi Shimomoto, Hideo Aizawa
  • Publication number: 20140295737
    Abstract: There is provided a polishing apparatus capable of detecting uneven wear occurring on a polishing pad and detecting an appropriate replacement timing of the polishing pad. The polishing apparatus detects, every predetermined time, a value of rotation speed or a value of rotation torque of a table drive shaft for rotationally driving a polishing table or a dresser drive shaft for driving a dresser, or a value of swing torque of a dresser swing shaft for driving the dresser; calculates a change quantity thereof based on the value of the detected rotation speed, the value of the detected rotation torque, or the value of the detected swing torque; determines whether or not the change quantity exceeds a predetermined value; and notifies a user of a warning when a determination is made that the change quantity exceeds the predetermined value.
    Type: Application
    Filed: March 28, 2014
    Publication date: October 2, 2014
    Inventors: Ryuichi Kosuge, Tadakazu Sone
  • Publication number: 20140213158
    Abstract: A polishing apparatus is used for polishing a substrate such as a semiconductor. The polishing apparatus includes a polishing table configured to hold a polishing tool having a polishing surface, a polishing head having a top ring configured to press a substrate against the polishing surface, and a polishing head cover configured to cover the polishing head. The polishing apparatus further includes a first cleaning liquid supply mechanism configured to supply a cleaning liquid to an outer surface of the polishing head cover, and a second cleaning liquid supply mechanism configured to supply a cleaning liquid to an inner surface of the polishing head cover.
    Type: Application
    Filed: January 29, 2014
    Publication date: July 31, 2014
    Applicant: EBARA CORPORATION
    Inventors: Masao UMEMOTO, Tadakazu SONE, Ryuichi KOSUGE, Hideo AIZAWA
  • Publication number: 20140162536
    Abstract: A polishing apparatus includes: a rotatable polishing table for supporting a polishing pad having a polishing surface; a top ring head having a top ring; a top ring head cover surrounding the top ring head; a dresser head having a dresser configured to dress the polishing surface; a dresser head cover surrounding the dresser head; a spray nozzle configured to spray a cleaning liquid onto an upper surface of the top ring and an outer surface of the top ring head cover when the top ring is in the substrate transfer position; and a spray nozzle configured to spray a cleaning liquid onto an outer surface of the dresser head cover when the dresser is in the retreated position.
    Type: Application
    Filed: October 30, 2013
    Publication date: June 12, 2014
    Inventors: Masao UMEMOTO, Tadakazu SONE, Hideo AIZAWA, Ryuichi KOSUGE, Masaaki ERIGUCHI
  • Publication number: 20140080385
    Abstract: A polishing apparatus is used for polishing and planarizing a surface of a substrate such as a semiconductor wafer. The polishing apparatus includes a polishing table having a polishing surface, and a top ring configured to hold a substrate and press the substrate against the polishing surface. The top ring has an extendable and contractable connection sheet configured to cover a gap between a retainer ring guide fixed to a top ring body and a retainer ring guided by the retainer ring guide to move vertically. The polishing apparatus has a nozzle configured to eject a cleaning liquid in a horizontal direction toward the connection sheet and apply a flow of the cleaning liquid directly onto the connection sheet for cleaning the connection sheet.
    Type: Application
    Filed: September 18, 2013
    Publication date: March 20, 2014
    Inventors: Masao UMEMOTO, Tadakazu SONE, Hideo AIZAWA, Ryuichi KOSUGE
  • Publication number: 20140030048
    Abstract: A workpiece transport device for transporting a workpiece having a substrate layer and a layer to be processed on a portion of the substrate layer is provided. This workpiece transport device has a workpiece holding mechanism arranged to operate so as to hold and release the workpiece. The workpiece holding mechanism has at least one tapered workpiece holding surface on which the substrate layer of the workpiece is held in a state where the layer to be processed is positioned below the substrate layer. The tapered workpiece holding surface is formed so that a clearance equal to or larger than a predetermined distance R exists between the workpiece holding surface and the layer to be processed of the workpiece when the workpiece is held by the workpiece holding mechanism.
    Type: Application
    Filed: July 26, 2013
    Publication date: January 30, 2014
    Applicant: EBARA CORPORATION
    Inventors: Ryuichi KOSUGE, Hiroaki NISHIDA, Tadakazu SONE, Hideo AIZAWA, Tomohiro TANAKA
  • Patent number: 8382558
    Abstract: An apparatus dresses a polishing pad. The apparatus includes a dresser drive shaft which is rotatable and vertically movable, a dresser flange coupled to the dresser drive shaft and configured to secure a dressing member thereto, a spherical bearing provided in the dresser flange and configured to allow the dressing member to tilt with respect to the dresser drive shaft, and a spring mechanism configured to generate a force against a tilting motion of the dressing member.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: February 26, 2013
    Assignee: Ebara Corporation
    Inventors: Katsuhide Watanabe, Ryuichi Kosuge, Soichi Isobe
  • Patent number: 8298369
    Abstract: A liquid supply apparatus is to supply a polishing liquid from a polishing supply source onto a polishing surface of a polishing table at a predetermined flow rate. The liquid supply apparatus according to the present invention includes at least one supply tube for retaining the liquid supplied from the liquid supply source, an electropneumatic regulator for supplying a pressurized gas from a gas source to the supply tube, and a pipe having no narrow portion for controlling a flow rate of the liquid. The supply tube is vertically disposed. The pressurized gas supply mechanism is operable to supply the pressurized gas to the supply tube so as to supply the liquid, filling the supply tube, to the polishing surface of the polishing table via the pipe and a polishing liquid supply pipe.
    Type: Grant
    Filed: March 6, 2007
    Date of Patent: October 30, 2012
    Assignees: Ebara Corporation, CKD Corporation
    Inventors: Koji Maeda, Ryuichi Kosuge, Hiroshi Shimomoto, Soichi Isobe, Toru Niwa
  • Publication number: 20120193506
    Abstract: The present invention relates to a substrate processing apparatus which can improve a tact time of substrate processing. A polishing apparatus as the substrate processing apparatus includes plural polishing sections each for polishing a semiconductor wafer (W), and a swing transporter for transferring the wafer (W). The swing transporter includes a wafer clamp mechanism adapted to clamp the wafer (W), a vertically moving mechanism for vertically moving the wafer clamp mechanism along a frame of a casing of the polishing section, and a swing mechanism for swinging the wafer clamp mechanism about a shaft adjacent to the frame.
    Type: Application
    Filed: February 24, 2012
    Publication date: August 2, 2012
    Inventors: Nobuyuki TAKAHASHI, Hiroaki Nishida, Hiroomi Torii, Soichi Isobe, Tadakazu Sone, Ryuichi Kosuge, Hiroyuki Kaneko, Hiroshi Sotozaki, Takao Mitsukura, Takahiro Ogawa, Kenichi Sugita