Abstract: A method and apparatus for manufacturing a press component without generating cracks in a flange on an inner circumferential side of a curved portion includes press working by a free bending method on a blank consisting of an ultra-high tensile strength steel sheet. A press component is manufactured by performing cold press working on a blank of an ultra-high tensile strength steel sheet. By the press working, a material inflow facilitating portion that increases the amount by which a portion of the blank to be formed into an end portion of the press component flows into a portion of the blank to be formed into a flange on an inner circumferential side of the curved portion of the press component is provided in the vicinity of the portion of the blank to be formed into the flange on an inner circumferential side of the curved portion of the press component.

Abstract: Provided is a structural member for an automotive body, which is excellent in load transfer capability and rigidity by effectively enhancing energy absorption efficiency provided by disposing a groove in the structural member having a substantially gutter-shaped cross section and a groove in the top plate. The structural member for an automotive body, the structural member consisting of a press-formed product made of a steel sheet, the press-formed product extending in a predetermined direction, including a top plate, a ridge continuing to the top plate, and a vertical wall continuing to the ridge, and having a substantially gutter-shaped cross section intersecting the predetermined direction, includes at least one groove formed in the top plate, and extending in the predetermined direction, and an outward flange formed at least in a region of the ridge in an end in the predetermined direction. The groove having a depth set according to a width of the groove and a sheet thickness of the steel sheet.

Abstract: A method for producing a press-formed product that includes a pair of flat sections and a bend section that connects the flat sections, in which a bending radius of the bend section is R2 and an interior angle formed by the pair of flat sections is ?2, includes the steps bellow. In the first forming step, an intermediate formed product including a bend section in which a bending radius is R1 and an interior angle is ?1 is formed. In the second forming step, a portion of a bend section of the intermediate formed product is formed into the bend section of the press-formed product. R1, ?1, R2 and ?2 satisfy the conditions of Formulae (1) to (3) below: 1.05<A1/A2 ??(1); 1.0<R1/R2 ??(2); A1/A2<6.0/(R1/R2) ??(3), where, A1, A2 represents the supplementary angle of the interior angle ?1, ?2, respectively.

Abstract: A press-formed body (15) made of a high-tensile strength steel sheet of 390 MPa or more including a groove bottom part (15a), ridge line parts (15b, 15b) continuous to the groove bottom part (15a), and side wall parts (15c, 15c) continuous to the ridge line parts (15b, 15b), and in which an outward flange (16) is formed at an end part in a longitudinal direction is manufactured by a press-forming apparatus including a punch (11), a die (12), and a pad (14) which presses and binds a press-forming material (13) to the punch (11), thereby forming the press-formed body (15) without providing cutouts at a ridge line part flange portion of the outward flange, or generating lowering of material yield.

Abstract: [Object] There is provided a long structural member made of metal, which has a substantially gutter-shaped cross section and is excellent in load transfer properties when an impact load is applied. [Solution] A structural member made of metal, formed so as to extend long in a predetermined direction, and having a gutter bottom, two ridges continuing to both ends in a width direction of the gutter bottom, and two vertical walls continuing to the two ridges, includes an outward continuous flange continuously formed at least along the gutter bottom, the ridges, and the vertical walls at an end in the predetermined direction, in which a width of the gutter bottom is reduced as a distance from the end having the outward continuous flange becomes larger.

Abstract: A producing method of the press formed product includes a preparation step of preparing a metal sheet as a starting material, and a press working step of performing press working on the starting material by using a punch, and a pad and a die that are paired with the punch. The press working step includes a first step of forming, by the punch and the pad, the entire region of a top panel part, the entire region of each of a ridge line parts including the shape-changing part, and a region up to a predetermined height from the border between a vertical wall part and the ridge line part of a region of each of the vertical wall parts, and a second step of forming, subsequent to the first step, by the punch and the die, the remaining regions with the starting material sandwiched between the punch and the pad.

Abstract: A producing method of the press formed product includes a preparation step of preparing a metal sheet as a starting material; and a press working step of performing press working on the starting material. The press working step includes: during a time period from when pushing-in of the starting material into the die by the punch is started or immediately thereafter until the pushing-in of the punch with respect to the die reaches a predetermined distance short of a bottom dead point for the pushing-in, holding the pad at a position distant from the punch by the predetermined distance; when the pushing-in of the punch with respect to the die reaches the predetermined distance short of the bottom dead point, receiving the pad in the die; and continuing the pushing-in of the punch with respect to the die and the pad to the bottom dead point.

Abstract: This automobile member has a closed cross section including joint portions in which edge portions of two side walls of an inner panel are joined with edge portions of two side walls of an outer panel, in which in a first region, a first region outer height ho1 and a first region inner height hi1 have a constant value and the difference between the first region outer height ho1 and the first region inner height hi1 is smaller than the difference between a second region outer height ho2 and a second region inner height hi2; in a second region, the second region outer height ho2 has a value which is larger than the second region inner height hi2 and constant, or the second region outer height ho2 has a value which is smaller than the second region inner height hi2 and constant; in a first transition region, a first transition region outer height ho1˜2 is continuously varied between the first region outer height ho1 and the second region outer height ho2, and a first transition region inner height hi1˜2 is contin

Abstract: A joining structure of the invention includes a first metal sheet and a pair of second metal sheets. Each of the pair of second metal sheets is overlapped on the first metal sheet in a state where an end surface of one of the second metal sheets and an end surface of the other second metal sheet face each other, and the end surfaces that face each other are integrally joined to the first metal sheet by means of a single mass of melted metal.

Abstract: There is provided a manufacturing apparatus and a manufacturing method for a stretch-formed product which can improve the yield of material in the stretch forming performed while clamping the blank by the lock beads.

Abstract: A press-forming apparatus is an apparatus for producing a press-formed product having a hat-shaped cross section that has an external shape that curves in an L shape along a longitudinal direction in a planar view, and includes a punch, a first blank holder, a second blank holder, a preceding portion, a second die and a pad. When pushing the punch into a die to form a metal plate into the press-formed product, a first guide face of the preceding portion precedes a second guide face of the second die, and thereafter sliding of the first blank holder and the preceding portion relative to the punch is restricted and pushing of the punch into the die is continued in the restricted state to form the press-formed product. By this means, the press-formed product in which cracks and wrinkles are reduced is obtained.

Abstract: To reduce the generation of cracking in the edge of the ridge flange (7a, 7b) and wrinkling near the base of the ridge flange and can suppress an increase in the pad load, while press forming the structural member (1) that is made of a high-tensile steel sheet or a thick steel sheet and that has a substantially gutter-shaped cross section and an outward continuous flange in an end of the structural member.

Abstract: [Object] Provided is a structural member for an automotive body, which is excellent in load transfer capability and rigidity by effectively enhancing energy absorption efficiency provided by disposing a groove in the structural member having a substantially gutter-shaped cross section and a groove in the top plate. [Solution] The structural member for an automotive body, the structural member consisting of a press-formed product made of a steel sheet, the press-formed product extending in a predetermined direction, including a top plate, a ridge continuing to the top plate, and a vertical wall continuing to the ridge, and having a substantially gutter-shaped cross section intersecting the predetermined direction, includes at least one groove formed in the top plate, and extending in the predetermined direction, and an outward flange formed at least in a region of the ridge in an end in the predetermined direction.

Abstract: A crash box has excellent axial crushing performance and in which, even if the sheet thickness of a tubular body constituting the crash box is smaller than 1.4 mm, good welding can be performed with the tubular body butted against a set plate. The crash box (1) having a metallic longer-length tubular body and a method for producing the crash box are provided. The tubular body has a basic cross-sectional shape that is a flat polygon surrounded by a plurality of ridges (2-1 to 2-4) extending in a longitudinal direction and a plurality of side wall portions (4), includes one or more groove portions (3-1 and 3-2) on side wall portions (4) on long sides substantially parallel to the major axis direction of the cross section that extend in longitudinal direction, and includes outward flanges (5-1 to 5-4) in an end portion in the longitudinal direction.

Abstract: [Object] In forming a press-formed product (10) that is made of a high-tensile steel sheet having a tensile strength of 390 MPa or more, and has a substantially gutter-shaped cross section and an outward continuous flange (16), wrinkling in ridges (12a, 12b) and cracking in the outward continuous flange are reduced. [Solution] A method for manufacturing a press-formed product (10) that is made of a high-tensile steel sheet of 390 MPa or more, and has a substantially gutter-shaped cross section and an outward continuous flange (16) in at least one end in a predetermined direction includes a first step in which, after a first pad (34-1) restrains at least a part of a portion to be formed into a gutter bottom (11) in a forming material (33), a second pad (34-2) restrains at least a part of the end of portions to be formed into ridges (12a, 12b) and subsequently carries out press forming.

Abstract: A press forming apparatus includes: a punch (31); a blank holder (32) disposed adjacent to the punch (31); a die (41) being a counterpart of the punch (31); and a pad (42) disposed to face the punch (31), wherein the punch (31) has a tip surface (31a), an outside surface (31b), and a stepped surface (31c) having shapes corresponding to a web portion, vertical wall portions, and a flange portion of a product, respectively. As a result that the punch (31) and the die (41) are relatively moved in a pressing direction in a state where a middle portion in a width direction of a workpiece (50) is sandwiched by the pad (42) and the punch (31) and an outer peripheral portion in the width direction of the workpiece (50) is bound by the blank holder (32) and the die (41), the outer peripheral portion in the width direction of the workpiece (50) gets out from between the blank holder (32) and the die (41), and the flange portion is shaped by the die (41) and the stepped surface (31c) of the punch (31).

Abstract: In a press forming step of obtaining, from a blank (300) of high-tensile strength steel sheet of 390 MPa or more, a press-formed product with a shape of cross section having at least a groove bottom part (101), ridge line parts (102), and vertical wall parts (103), and in which an outward flange (106) including parts (106a) along the ridge line parts (102) is formed at an end part in a longitudinal direction, forming of parts to be formed to the ridge line parts (102) is started by creating a state where a region (300a) positioned at least at an end portion in a longitudinal direction of a part to be formed to the groove bottom part (101) of the blank (300) is separated from a punch top part (201b), and at that time or thereafter, the region (300a) is made to approach the punch top part (201b).

Abstract: In a floor cross member configured by a web surface (4a) as the top surface, a ridge part (4b) contiguous to the web surface (4a), and a vertical wall surface (4c) contiguous to the ridge part (4b), having a tensile strength of 440 MPa or larger, flanges (4e) are formed at both longitudinal ends continuously around at least the web surface (4a), the ridge part (4b) and the vertical wall surface (4c), and the floor cross member (4) is connected through the flanges (4e) to a tunnel part (2a) and to a side sill (3). The flange (4e) has a flange width lfc, at the center in the perimeter direction of the curved part (4e-2), not smaller than the minimum flange width lfs of the curved part (4e-2). Accordingly, a vehicle body, which is suppressed in deformation of the floor cross member (4) and improved in the torsional rigidity, is successfully provided.

Abstract: A press-formed body (15) made of a high-tensile strength steel sheet of 390 MPa or more including a groove bottom part (15a), ridge line parts (15b, 15b) continuous to the groove bottom part (15a), and side wall parts (15c, 15c) continuous to the ridge line parts (15b, 15b), and in which an outward flange (16) is formed at an end part in a longitudinal direction is manufactured by a press-forming apparatus including a punch (11), a die (12), and a pad (14) which presses and binds a press-forming material (13) to the punch (11). At a press-forming time, the pad (14) binds a part to be formed into the groove bottom part (15a) and a part having a length of one-third or more of a cross-sectional peripheral length of the ridge line part (15b) starting from a connecting part with the groove bottom part (15a) from among a part to be formed into the ridge line part (15b) in a vicinity of the outward flange (16) at the press-forming material (13).

Abstract: In a floor cross member configured by a web surface (4a) as the top surface, a ridge part (4b) contiguous to the web surface (4a), and a vertical wall surface (4c) contiguous to the ridge part (4b), having a tensile strength of 440 MPa or larger, flanges (4e) are formed at both longitudinal ends continuously around at least the web surface (4a), the ridge part (4b) and the vertical wall surface (4c), and the floor cross member (4) is connected through the flanges (4e) to a tunnel part (2a) and to a side sill (3). The flange (4e) has a flange width lfc, at the center in the perimeter direction of the curved part (4e-2), not smaller than the minimum flange width lfs of the curved part (4e-2). Accordingly, a vehicle body, which is suppressed in deformation of the floor cross member (4) and improved in the torsional rigidity, is successfully provided.