Patents by Inventor Ryutaro SUDA
Ryutaro SUDA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20220199412Abstract: An etching method in accordance with the present disclosure includes providing a substrate, which includes a silicon-containing film, in a chamber; and etching the silicon-containing film with a chemical species in plasma generated from a process gas supplied in the chamber. The process gas includes a phosphorus gas component and a fluorine gas component.Type: ApplicationFiled: March 11, 2022Publication date: June 23, 2022Applicant: Tokyo Electron LimitedInventors: Takahiro YOKOYAMA, Maju TOMURA, Yoshihide KIHARA, Ryutaro SUDA, Takatoshi ORUI
-
Patent number: 11361976Abstract: A technique improves selectivity in etching of a silicon-containing film over etching of a mask in plasma etching. A substrate processing method includes placing a substrate in a chamber in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask on the silicon-containing film. The substrate processing method further includes generating plasma from a first process gas containing a hydrogen fluoride gas in the chamber. The generating plasma includes etching the silicon-containing film with a chemical species contained in the plasma. A flow rate of the hydrogen fluoride gas is at least 25 vol % of a total flow rate of the non-inert components of the first process gas.Type: GrantFiled: November 9, 2020Date of Patent: June 14, 2022Assignee: TOKYO ELECTRON LIMITEDInventors: Ryutaro Suda, Maju Tomura
-
Patent number: 11342194Abstract: A technique improves selectivity in etching of a silicon-containing film over etching of a mask in plasma etching. A substrate processing method includes placing a substrate in a chamber in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask on the silicon-containing film. The substrate processing method further includes generating plasma from a first process gas containing a hydrogen fluoride gas in the chamber. The generating plasma includes etching the silicon-containing film with a chemical species contained in the plasma. A flow rate of the hydrogen fluoride gas is at least 80 vol % of a total flow rate of non-inert components of the first process gas.Type: GrantFiled: November 9, 2020Date of Patent: May 24, 2022Assignee: TOKYO ELECTRON LIMITEDInventors: Ryutaro Suda, Maju Tomura
-
Publication number: 20220157616Abstract: A substrate processing method includes: (a) carrying a substrate having a first film with a recess, and a mask into a first chamber; (b) adjusting the substrate temperature to 200° C. or higher; (c-1) supplying silicon-containing reactive species into the first chamber, thereby adsorbing the species onto the side wall of the recess; and (c-2) supplying nitrogen-containing reactive species into the first chamber, thereby forming a second film on the side wall of the recess; (d) carrying the substrate into a second chamber; and (e) adjusting the substrate temperature to 100° C. or lower; and (f) etching the bottom of the recess. Further, (a) to (f) are repeated in this order until an aspect ratio of a depth dimension from the opening of the mask to the bottom of the recess becomes 50 or more.Type: ApplicationFiled: November 17, 2021Publication date: May 19, 2022Applicant: Tokyo Electron LimitedInventors: Kae KUMAGAI, Ryutaro SUDA, Maju TOMURA, Kenji OUCHI, Hiroki MURAKAMI, Munehito KAGAYA, Shuichiro SAKAI
-
Publication number: 20220157610Abstract: An etching method in accordance with the present disclosure includes providing a substrate, which includes a silicon-containing film, in a chamber; and etching the silicon-containing film with a chemical species in plasma generated from a process gas supplied in the chamber. The process gas includes a phosphorus gas component and a fluorine gas component.Type: ApplicationFiled: February 8, 2022Publication date: May 19, 2022Applicant: Tokyo Electron LimitedInventors: Takahiro YOKOYAMA, Maju TOMURA, Yoshihide KIHARA, Ryutaro SUDA, Takatoshi ORUI
-
Publication number: 20220148884Abstract: An etching method that is disclosed includes providing a substrate into a chamber. The substrate has a silicon-containing film including a silicon nitride film. The etching method includes generating plasma from a processing gas in the chamber to etch the silicon-containing film. The processing gas includes a fluorine-containing gas and a boron-containing gas. In the etching, a temperature of a substrate support supporting the substrate is set to a temperature of less than 0° C.Type: ApplicationFiled: November 3, 2021Publication date: May 12, 2022Applicant: Tokyo Electron LimitedInventors: Takatoshi ORUI, Ryutaro SUDA, Maju TOMURA, Yoshihide KIHARA
-
Publication number: 20220093367Abstract: A disclosed etching method includes (a) forming a protective film on a surface in a chamber. The etching method further includes (b) etching an etch film of a substrate by using hydrogen fluoride within the chamber. The substrate includes the etch film and a mask provided on the etch film. The protective film is formed of the same type of material as a material of the mask.Type: ApplicationFiled: September 9, 2021Publication date: March 24, 2022Applicant: Tokyo Electron LimitedInventors: Koki TANAKA, Ryu NAGAI, Takatoshi ORUI, Ryutaro SUDA
-
Publication number: 20220051899Abstract: An etching method is provided that includes: (a) providing a substrate including an etching target film on a substrate support stage arranged in a process chamber; (b) setting a temperature of the substrate support stage; (c) generating plasma from an etching gas;(d) increasing the temperature of the substrate; (e) decreasing the temperature of the substrate; and (f) repeating (d) and (e) a predetermined number of times.Type: ApplicationFiled: August 6, 2021Publication date: February 17, 2022Inventors: Ryutaro SUDA, Maju TOMURA
-
Publication number: 20210375633Abstract: A substrate processing apparatus performs a method of etching a substrate that includes etching the substrate to form a first portion of a recess in the substrate, the first portion of the recess including a bottom surface and a sidewall. The method also includes forming an ammonium fluorosilicate (AFS) layer in or on the sidewall, and then etching the bottom surface to form a second portion of the recess. The etching the bottom surface is performed while maintaining protection of the sidewall with the AFS layer.Type: ApplicationFiled: May 27, 2020Publication date: December 2, 2021Applicant: Tokyo Electron LimitedInventors: Ryutaro SUDA, Kae KUMAGAI, Maju TOMURA
-
Patent number: 11171012Abstract: A substrate processing apparatus performs a method of etching a substrate that includes etching the substrate to form a first portion of a recess in the substrate, the first portion of the recess including a bottom surface and a sidewall. The method also includes forming an ammonium fluorosilicate (AFS) layer in or on the sidewall, and then etching the bottom surface to form a second portion of the recess. The etching the bottom surface is performed while maintaining protection of the sidewall with the AFS layer.Type: GrantFiled: May 27, 2020Date of Patent: November 9, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Ryutaro Suda, Kae Kumagai, Maju Tomura
-
Publication number: 20210343539Abstract: A technique improves selectivity in etching of a silicon-containing film over etching of a mask in plasma etching. A substrate processing method includes providing a substrate in a chamber in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask on the silicon-containing film. The substrate processing method further includes controlling a temperature of a substrate support on which the substrate is placed to 0° C. or lower. The substrate processing method further includes etching the silicon-containing film with plasma generated from a first process gas containing a hydrogen fluoride gas and at least one carbon-containing gas selected from the group consisting of a fluorocarbon gas and a hydrofluorocarbon gas. The etching includes etching the film with a chemical species contained in the plasma. The hydrogen fluoride gas has a highest flow rate among non-inert components of the first process gas.Type: ApplicationFiled: April 30, 2021Publication date: November 4, 2021Applicant: Tokyo Electron LimitedInventors: Ryutaro SUDA, Maju TOMURA
-
Patent number: 11094550Abstract: An etching method include: etching a silicon-containing film or a metal-containing film formed on a substrate; and heating the substrate by temporarily irradiating the substrate with electromagnetic waves during the etching.Type: GrantFiled: January 16, 2020Date of Patent: August 17, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Sho Kumakura, Ryutaro Suda
-
Publication number: 20210202261Abstract: An etching method includes: providing, on a stage, a substrate including an etching film containing a silicon oxide film, and a mask formed on the etching film; setting a temperature of the stage to be 0° C. or less; and generating plasma from a gas containing fluorine, nitrogen, and carbon, and having a ratio of the number of fluorine to the number of nitrogen (F/N) in a range of 0.5 to 10, thereby etching the silicon oxide film through the mask.Type: ApplicationFiled: December 22, 2020Publication date: July 1, 2021Applicant: TOKYO ELECTRON LIMITEDInventors: Ryutaro SUDA, Maju TOMURA
-
Publication number: 20210159085Abstract: A technique improves selectivity in etching of a silicon-containing film over etching of a mask in plasma etching. A substrate processing method includes placing a substrate in a chamber in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask on the silicon-containing film. The substrate processing method further includes generating plasma from a first process gas containing a hydrogen fluoride gas in the chamber. The generating plasma includes etching the silicon-containing film with a chemical species contained in the plasma. A flow rate of the hydrogen fluoride gas is at least 25 vol % of a total flow rate of the non-inert components of the first process gas.Type: ApplicationFiled: November 9, 2020Publication date: May 27, 2021Applicant: Tokyo Electron LimitedInventors: Ryutaro SUDA, Maju TOMURA
-
Publication number: 20210159089Abstract: A technique improves selectivity in etching of a silicon-containing film over etching of a mask in plasma etching. A substrate processing method includes placing a substrate in a chamber in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask on the silicon-containing film. The substrate processing method further includes generating plasma from a first process gas containing a hydrogen fluoride gas in the chamber. The generating plasma includes etching the silicon-containing film with a chemical species contained in the plasma. A flow rate of the hydrogen fluoride gas is at least 80 vol % of a total flow rate of non-inert components of the first process gas.Type: ApplicationFiled: November 9, 2020Publication date: May 27, 2021Applicant: Tokyo Electron LimitedInventors: Ryutaro SUDA, Maju TOMURA
-
Publication number: 20210143016Abstract: An etching method of an exemplary embodiment involves providing a substrate in a chamber of a plasma treatment system. The substrate includes a silicon-containing film. The method further involves etching the silicon-containing film by a chemical species in plasma generated from a process gas in the chamber. The process gas contains a halogen gas component and phosphorous gas component.Type: ApplicationFiled: July 16, 2020Publication date: May 13, 2021Applicant: Tokyo Electron LimitedInventors: Takahiro YOKOYAMA, Maju TOMURA, Yoshihide KIHARA, Ryutaro SUDA, Takatoshi ORUI
-
Publication number: 20210143028Abstract: An etching method enables plasma etching of a silicon-containing film with reduced lateral etching. The etching method includes providing a substrate in a chamber included in a plasma processing apparatus. The substrate includes a silicon-containing film. The etching method further includes setting a flow rate proportion of a phosphorus-containing gas with respect to a total flow rate of the process gas so as to establish a predetermined ratio of an etching rate of an alternate stack of a silicon oxide film and a silicon nitride film to an etching rate of the silicon oxide film.Type: ApplicationFiled: November 6, 2020Publication date: May 13, 2021Applicant: Tokyo Electron LimitedInventors: Takahiro YOKOYAMA, Maju TOMURA, Yoshihide KIHARA, Ryutaro SUDA, Takatoshi ORUI
-
Publication number: 20200234963Abstract: An etching method include: etching a silicon-containing film or a metal-containing film formed on a substrate; and heating the substrate by temporarily irradiating the substrate with electromagnetic waves during the etching.Type: ApplicationFiled: January 16, 2020Publication date: July 23, 2020Applicant: TOKYO ELECTRON LIMITEDInventors: Sho KUMAKURA, Ryutaro SUDA