Patents by Inventor Sadayuki Nakamura

Sadayuki Nakamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10371261
    Abstract: Provided is a martensitic stainless-steel sheet having a reduced anisotropy in workability and fatigue resistance which are attributable to oxide based inclusions. A martensitic stainless-steel sheet which has a steel composition that contains, in terms of mass %, 0.030 to 0.300% C, 0.20 to 2.50% Si, 0.15 to 4.00% Mn, 0.01 to 1.00% Ni, 11.00 to 15.00% Cr, 0.001 to 0.100% N, 0.0001 to 0.0350% Al, 0 to 0.50% V, 0 to 0.50% Nb, 0 to 0.50% Ti, 0 to 0.020% B, and a balance of Fe and unavoidable impurities, and that has a value of ?max, determined by the following equation (1), of 80.0 or greater, and in which oxide based inclusions are observed in the metallographic structure, the oxide based inclusions having a converted composition comprising up to 30 mass % or less Al2O3, 20 to 60 mass % SiO2, and 15 to 70 mass % MnO.
    Type: Grant
    Filed: March 16, 2015
    Date of Patent: August 6, 2019
    Assignee: NIPPON STEEL NISSHIN CO., LTD.
    Inventors: Hiroyasu Matsubayashi, Sadayuki Nakamura, Junichi Katsuki, Ryoji Hirota
  • Patent number: 10125404
    Abstract: [Problem] To provide a raw material steel sheet for providing a high strength nonmagnetic austenitic stainless steel material that has a high elastic limit stress and excellent toughness. [Solution to Problem] An austenitic stainless steel sheet containing 0.12% or less of C, from 0.30 to 3.00% of Si, from 2.0 to 9.0% of Mn, from 7.0 to 15.0% of Ni, from 11.0 to 20.0% of Cr, and 0.30% or less of N, and further containing at least one kind of 3.0% or less of Mo, 1.0% or less of V, 1.0% or less of Nb, 1.0% or less of Ti, and 0.010% or less of B, all in terms of percentage by mass, with the balance of Fe and unavoidable impurities, having a component composition having a Ni equivalent of 19.0 or more, having a value of d?1/2 of 0.40 or more, wherein d (?m) represents an average austenitic crystal grain diameter, and having a property that provides a magnetic permeability ? of 1.0100 or less after subjected to cold rolling with an equivalent strain of 0.50 or more.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: November 13, 2018
    Assignee: NISSHIN STEEL CO., LTD.
    Inventors: Hiroyasu Matsubayashi, Sadayuki Nakamura, Ryoji Hirota
  • Patent number: 10060003
    Abstract: A hot rolled austenitic stainless steel sheet contains 0.030 to 0.300% of C, from 0.30 to 3.20% of Si, from 0.90 to 17.00% of Mn, from 1.00 to 8.00% of Ni, from 14.00 to 19.00% of Cr, from 0.50 to 3.50% of Cu, from 0.045 to 0.250% of N, from 0.0001 to 0.0300% of Al, from 0 to 0.50% of V, from 0 to 0.50% of Nb, from 0 to 0.30% of Ti, and from 0 to 0.010% of B, all in terms of percentage by mass, with the balance of Fe and unavoidable impurities, has a converted average composition of an oxide based inclusion that contains 30% by mass or less of Al2O3, 60% by mass or less of SiO2, and 15% by mass or more of MnO, and satisfies MnO3—3SiO2+110. Anisotropy of workability and fatigue resistance characteristics caused by an oxide based inclusion is decreased.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: August 28, 2018
    Assignee: NISSHIN STEEL CO., LTD.
    Inventors: Hiroyasu Matsubayashi, Sadayuki Nakamura, Junichi Katsuki, Ryoji Hirota
  • Patent number: 9932650
    Abstract: A ferritic stainless steel material for brazing without grain coarsening has a partially recrystallized structure and composition comprising, in % by mass, C:0.03% or less, Si: more than 0.1 to 3%, Mn: 0.1 to 2%, Cr: 10 to 35%, Nb: 0.2 to 0.8%, N: 0.03% or less, if necessary, at least one of Mo, Cu, V and W: 4% or less in total, at least one of Ti and Zr: 0.5% or less in total, at least one of Ni and Co: 5% or less in total, or at least one of Al: 6% or less, REM (rare earth metal): 0.2% or less and Ca: 0.1% or less, the remainder being Fe and unavoidable impurities, wherein area ratio in percentage of recrystallized grains formed by heating after cold working is from 10 to 80%.
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: April 3, 2018
    Assignee: NISSHIN STEEL CO., LTD.
    Inventors: Manabu Oku, Sadayuki Nakamura, Yoshiaki Hori
  • Patent number: 9921130
    Abstract: A fatigue testing device 1 comprises a fixing member 4 constituted by a lower jig 2 and an upper jig 3. The lower jig 2 and the upper jig 3 are fixed with a bolt 5, and a sheet or plate-shaped metal plate 6 is fixed in a cantilever state such that it is interposed between the lower jig 2 and the upper jig 3. The lower jig 2 has a fixing surface 2a to which the metal sheet or plate 6 is fixed, and the fixing surface 2a has a curved shape such that the space between the fixing surface 2a and the metal sheet or plate 6 increases with increasing distance from the location where the metal sheet or plate 6 is fixed to the fixing surface 2a. The upper jig 3 also has a fixing surface 3a to which the metal sheet or plate 6 is fixed, and the fixing surface 3a has a curved shape such that the space between the fixing surface 3a and the metal sheet or plate 6 increases with increasing distance from the location where the metal sheet or plate 6 is fixed to the fixing surface 3a.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: March 20, 2018
    Assignee: Nisshin Steel Co., LTD.
    Inventors: Sadayuki Nakamura, Hiroyasu Matsubayashi, Akira Hironaka, Ryoji Hirota
  • Publication number: 20170233845
    Abstract: A hot rolled austenitic stainless steel sheet contains 0.030 to 0.300% of C, from 0.30 to 3.20% of Si, from 0.90 to 17.00% of Mn, from 1.00 to 8.00% of Ni, from 14.00 to 19.00% of Cr, from 0.50 to 3.50% of Cu, from 0.045 to 0.250% of N, from 0.0001 to 0.0300% of Al, from 0 to 0.50% of V, from 0 to 0.50% of Nb, from 0 to 0.30% of Ti, and from 0 to 0.010% of B, all in terms of percentage by mass, with the balance of Fe and unavoidable impurities, has a converted average composition of an oxide based inclusion that contains 30% by mass or less of Al2O3, 60% by mass or less of SiO2, and 15% by mass or more of MnO, and satisfies MnO3-3SiO2+110. Anisotropy of workability and fatigue resistance characteristics caused by an oxide based inclusion is decreased.
    Type: Application
    Filed: August 10, 2015
    Publication date: August 17, 2017
    Inventors: Hiroyasu MATSUBAYASHI, Sadayuki NAKAMURA, Junichi KATSUKI, Royji HIROTA
  • Publication number: 20170114900
    Abstract: Provided is a martensitic stainless-steel sheet having a reduced anisotropy in workability and fatigue resistance which are attributable to oxide based inclusions. A martensitic stainless-steel sheet which has a steel composition that contains, in terms of mass %, 0.030 to 0.300% C, 0.20 to 2.50% Si, 0.15 to 4.00% Mn, 0.01 to 1.00% Ni, 11.00 to 15.00% Cr, 0.001 to 0.100% N, 0.0001 to 0.0350% Al, 0 to 0.50% V, 0 to 0.50% Nb, 0 to 0.50% Ti, 0 to 0.020% B, and a balance of Fe and unavoidable impurities, and that has a value of ?max, determined by the following equation (1), of 80.0 or greater, and in which oxide based inclusions are observed in the metallographic structure, the oxide based inclusions having a converted composition comprising up to 30 mass % or less Al2O3, 20 to 60 mass % SiO2, and 15 to 70 mass % MnO.
    Type: Application
    Filed: March 16, 2015
    Publication date: April 27, 2017
    Inventors: Hiroyasu MATSUBAYASHI, Sadayuki NAKAMURA, Junichi KATSUKI, Ryoji HIROTA
  • Publication number: 20160033357
    Abstract: A fatigue testing device 1 comprises a fixing member 4 constituted by a lower jig 2 and an upper jig 3. The lower jig 2 and the upper jig 3 are fixed with a bolt 5, and a sheet or plate-shaped metal plate 6 is fixed in a cantilever state such that it is interposed between the lower jig 2 and the upper jig 3. The lower jig 2 has a fixing surface 2a to which the metal sheet or plate 6 is fixed, and the fixing surface 2a has a curved shape such that the space between the fixing surface 2a and the metal sheet or plate 6 increases with increasing distance from the location where the metal sheet or plate 6 is fixed to the fixing surface 2a. The upper jig 3 also has a fixing surface 3a to which the metal sheet or plate 6 is fixed, and the fixing surface 3a has a curved shape such that the space between the fixing surface 3a and the metal sheet or plate 6 increases with increasing distance from the location where the metal sheet or plate 6 is fixed to the fixing surface 3a.
    Type: Application
    Filed: March 4, 2014
    Publication date: February 4, 2016
    Applicant: NISSHIN STEEL CO., LTD.
    Inventors: Sadayuki NAKAMURA, Hiroyasu MATSUBAYASHI, Akira HIRONAKA, Ryoji HIROTA
  • Publication number: 20150376729
    Abstract: [Problem] To provide a raw material steel sheet for providing a high strength nonmagnetic austenitic stainless steel material that has a high elastic limit stress and excellent toughness. [Solution to Problem] An austenitic stainless steel sheet containing 0.12% or less of C, from 0.30 to 3.00% of Si, from 2.0 to 9.0% of Mn, from 7.0 to 15.0% of Ni, from 11.0 to 20.0% of Cr, and 0.30% or less of N, and further containing at least one kind of 3.0% or less of Mo, 1.0% or less of V, 1.0% or less of Nb, 1.0% or less of Ti, and 0.010% or less of B, all in terms of percentage by mass, with the balance of Fe and unavoidable impurities, having a component composition having a Ni equivalent of 19.0 or more, having a value of d?1/2 of 0.40 or more, wherein d (?m) represents an average austenitic crystal grain diameter, and having a property that provides a magnetic permeability of 1.0100 or less after subjected to cold rolling with an equivalent strain of 0.50 or more.
    Type: Application
    Filed: February 27, 2014
    Publication date: December 31, 2015
    Inventors: Hiroyasu MATSUBAYASHI, Sadayuki NAKAMURA, Ryoji HIROTA
  • Publication number: 20130139493
    Abstract: A heat transfer element for manifold prevents thermal fatigue of a manifold main body and has good high-temperature strength and oxidation resistance. At least one part of the heat transfer element for manifold is formed from ferritic stainless steel. The ferritic stainless steel contains at least one element, in terms of mass %, of: C: 0.03% or less; Si: 2.0% or less; Mn: 2.0% or less; Cr: 10 to 30%; Nb: 0.8% or less; and Ti: 0.8% or less, and N: 0.03% or less, and the remaining part thereof is formed from Fe and inevitable impurities. _Further, an alloy content of the ferritic stainless steel is adjusted so that an A value in equation (1), where A value=Nb+Ti?4(C+N), is 0.10 or more, and a B value in equation (2), where B value=Cr+15Si, is 18 or more.
    Type: Application
    Filed: August 8, 2011
    Publication date: June 6, 2013
    Applicant: NISSHIN STEEL CO., LTD.
    Inventors: Kazunari Imakawa, Yoshihiro Oka, Sadayuki Nakamura, Manabu Oku
  • Patent number: 8206091
    Abstract: In a turbocharger equipped with a nozzle vane for changing the speed of exhaust gas running through a turbine in accordance with the speed of engine revolution, the member to constitute the nozzle vane and to constitute an exhaust guide for guiding exhaust gas to the turbine is characterized in that the exhaust guide member of a nozzle vane-type turbocharge is formed of an austenite stainless steel containing, in terms of % by mass, at most 0.08% of C, from 2.0 to 4.0% of Si, at most 2.0% of Mn, from 8.0 to 16.0% of Ni, from 18.0 to 20.0% of Cr and at most 0.04% of N and containing these ingredients in such a manner that they satisfy a DE value of the specified formula to be from 5.0 to 12.0, with a balance of Fe and inevitable impurities.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: June 26, 2012
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Sadayuki Nakamura, Manabu Oku, Yoshiaki Hori
  • Publication number: 20120111529
    Abstract: A ferritic stainless steel suitable for use as an EGR cooler member, which can be Ni-brazed into an EGR cooler, contains, by mass, C: at most 0.03%, Si: from more than 0.1 to 3%, Mn: from 0.1 to 2%, Cr: from 10 to 25%, Nb: from 0.3 to 0.8%, and N: at most 0.03%, and optionally selectively contains (a) one or more of Mo, Cu, V and W in a total amount of at most 4%, (b) one or more of Ti, Al and Zr in a total amount of at most 0.3%, (c) one or more of Ni and Co in a total amount of at most 5%, and (d) one or more of REMs (rare earth metals) and Ca in a total amount of at most 0.2%, with a balance of Fe and inevitable impurities.
    Type: Application
    Filed: July 27, 2009
    Publication date: May 10, 2012
    Applicant: NISSHIN STEEL CO., LTD.
    Inventors: Manabu Oku, Sadayuki Nakamura, Yoshiaki Hori
  • Publication number: 20120085513
    Abstract: A ferritic stainless steel material for brazing without grain coarsening has a partially recrystallized structure and composition comprising, in % by mass, C:0.03% or less, Si: more than 0.1 to 3%, Mn: 0.1 to 2%, Cr: 10 to 35%, Nb: 0.2 to 0.8%, N: 0.03% or less, if necessary, at least one of Mo, Cu, V and W: 4% or less in total, at least one of Ti and Zr: 0.5% or less in total, at least one of Ni and Co: 5% or less in total, or at least one of Al: 6% or less, REM (rare earth metal): 0.2% or less and Ca: 0.1% or less, the remainder being Fe and unavoidable impurities, wherein area ratio in percentage of recrystallized grains formed by heating after cold working is from 10 to 80%.
    Type: Application
    Filed: June 14, 2010
    Publication date: April 12, 2012
    Applicant: NISSHIN STEEL CO., LTD.
    Inventors: Manabu Oku, Sadayuki Nakamura, Yoshiaki Hori
  • Publication number: 20100200101
    Abstract: Provided is an Al-plated steel sheet for motorcycle exhaust gas passageway members excellent in red scale resistance, which is produced by dipping a substrate steel sheet comprising, in terms of % by mass, at most 0.02% of C, at most 1% of Si, at most 1% of Mn, from 5 to 25% of Cr, at most 0.3% of Ti, at most 0.02% of N, and optionally at least one of at most 0.6% of Ni, at most 0.1% of Nb, at most 0.2% of Al, at most 3% of Mo, at most 3% of Cu, at most 3% of W, at most 0.5% of V, at most 0.5% of Co and at most 0.01% of B, with a balance of Fe and inevitable impurities, in a hot-dip Al-base plating bath to thereby form a hot-dip plating layer having a mean thickness of from 3 to 20 ?m on the surface thereof.
    Type: Application
    Filed: July 29, 2008
    Publication date: August 12, 2010
    Inventors: Yoshiaki Hori, Sadayuki Nakamura, Manabu Oku, Shin Ueno, Yasunori Hattori
  • Publication number: 20100203357
    Abstract: Provided is an Al-plated steel sheet for motorcycle exhaust gas passageway members excellent in high-temperature strength and red scale resistance, which is produced by dipping a substrate steel sheet comprising, in terms of % by mass, at most 0.02% of C, at most 2% of Si, at most 2% of Mn, from 5 to 25% of Cr, from more than 0.1 to 1% of Nb, at most 0.3% of Ti, at most 0.02% of N, and optionally at least one of at most 0.6% of Ni, at most 0.2% of Al, at most 3% of Mo, at most 3% of Cu, at most 3% of W, at most 0.5% of V, at most 0.5% of Co and at most 0.01% of B, with a balance of Fe and inevitable impurities, in a hot-dip Al-base plating bath to thereby form a hot-dip plating layer having a mean thickness of from 3 to 20 ?m on the surface thereof.
    Type: Application
    Filed: July 29, 2008
    Publication date: August 12, 2010
    Inventors: Yoshiaki Hori, Sadayuki Nakamura, Manabu Oku, Shin Ueno, Yasunori Hattori
  • Publication number: 20100068040
    Abstract: In a turbocharger equipped with a nozzle vane for changing the speed of exhaust gas running through a turbine in accordance with the speed of engine revolution, the member to constitute the nozzle vane and to constitute an exhaust guide for guiding exhaust gas to the turbine is characterized in that the exhaust guide member of a nozzle vane-type turbocharge is formed of an austenite stainless steel containing, in terms of % by mass, at most 0.08% of C, from 2.0 to 4.0% of Si, at most 2.0% of Mn, from 8.0 to 16.0% of Ni, from 18.0 to 20.0% of Cr and at most 0.04% of N and containing these ingredients in such a manner that they satisfy a DE value of the specified formula to be from 5.0 to 12.0, with a balance of Fe and inevitable impurities.
    Type: Application
    Filed: April 18, 2008
    Publication date: March 18, 2010
    Applicant: NISSHIN STEEL CO., LTD.
    Inventor: Sadayuki NAKAMURA
  • Patent number: 7670444
    Abstract: Disclosed is a non-heat treated steel for hot forging, particularly suitable for producing connecting rods of automobile engines. The steel consists essentially of: by weight, C: 0.3-0.8%, Si: 0.1-2.0%, Mn: 0.3-1.5%, P: 0.01-0.15%, Cr: 0-1.0%, V: 0-0.4%, Al: 0-0.05%, N: 0.005-0.03% and the balance being Fe and inevitable impurities, provided that the contents of C, Mn and Cr fulfill the following condition: 1.40[C %]+0.28[Mn %]+0.50[Cr %]?0.75 Pearlite area fraction in this steel after hot forging is 50% or more. Notches are provided with laser beam on an intermediate part at the location from which fracture starts, and load is applied. Then, the intermediate is split to be two components (big end or cap and small end/rod for connecting rod). The components are adhered to form the parts.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: March 2, 2010
    Assignees: Daido Steel Co., Ltd., Nissan Motor Co., Ltd.
    Inventors: Koichiro Inoue, Sadayuki Nakamura, Kouji Itakura, Yoshio Okada, Noriyuki Shiwaku, Jun Yoshida, Tomonori Miyazawa, Hideaki Ohtaka, Hidetoshi Satou, Wataru Naitou
  • Publication number: 20090120536
    Abstract: To provide a ferritic stainless steel material for automobile exhaust gas passage components usable in a high-temperature range over 900° C. and even over 950° C. The ferritic stainless steel material has excellent heat resistance and low-temperature toughness and has a composition comprising, in terms of % by mass, at most 0.03% of C, at most 1% of Si, from 0.6 to 2% of Mn, at most 3% of Ni, from 10 to 25% of Cr, from 0.3 to 0.7% of Nb, from more than 1 to 2% of Cu, from 1 to 2.5% of Mo, from 1 to 2.5% of W, at most 0.15% of Al, from 0.03 to 0.2% of V, and at most 0.03% of N, and optionally containing any of B, Co, W, Ti, Zr, REM and Ca with a balance of Fe and inevitable impurities, and the composition satisfies restrictive formulae 1.2Nb+5Mo+6Cu?11.5 and 15Nb+2Mo+0.5Cu?10.5. The steel material has a texture where the total amount of Nb and Mo existing as a precipitation phase is at most 0.2% by mass.
    Type: Application
    Filed: November 12, 2008
    Publication date: May 14, 2009
    Inventors: Takeo Tomita, Kazunari Imakawa, Sadayuki Nakamura, Manabu Oku
  • Patent number: 6808571
    Abstract: A heat resistant carburized rolling bearing component is formed of a steel material at least containing, as alloy elements in a matrix, by mass %, at least 0.1% and at most 0.4% of C, at least 0.3% and at most 3.0% of Si, at least 0.2% and at most 2.0% of Mn, at most 0.03% of P, at most 0.03% of S, at least 0.3% and less tan 2.5% of Cr, at least 0.1% and less than 2.0% of Ni, at most 0.050% of Al, at most 0.003% of Ti, at most 0.0015% of O and at most 0.025% of N, and a remaining part of Fe and an unavoidable impurity, and the bearing component is prepared by performing carburizing carbo-nitriding process followed by quenching, and after quenching, tempering at a tempering temperature of at least 200° C. and at most 350° C., and surface hardness after tempering process is at least HRC57.
    Type: Grant
    Filed: August 16, 2001
    Date of Patent: October 26, 2004
    Assignee: NTN Corporation
    Inventors: Hiromasa Tanaka, Kikuo Maeda, Tosiya Kinami, Sadayuki Nakamura
  • Patent number: 6582532
    Abstract: A steel for a large bearing suitable for parts of a large-sized bearing which are excellent in resistance to breakage and rolling fatigue life characteristics, and having a chemical composition by mass percentage of 0.80 to 1.30% of C, more than 0.35% and not more than 0.80% of Si, 0.30 to 0.90% of Mn, 0.90 to 1.50% of Cr, one or both of not more than 0.25% of Mo and 0.20 to 1.50% of Ni, the remainder being Fe and inevitable impurities, and exhibiting the following quench-hardenability measured according to a method specified in JIS G 0561: a HRC of 64 or more at J 1.5 mm, a HRC of 63 to 66 at J 7 mm, a HRC of 37 to 50 at J 15 mm, a HRC of 30 to 45 at J 20 mm, a HRC of 28 to 38 at J 45 mm.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: June 24, 2003
    Assignee: Koyo Seiko Co., Ltd.
    Inventors: Yutaka Kurebayashi, Sadayuki Nakamura, Kiyoyuki Hattori, Katsuhiko Kizawa