Patents by Inventor Sadayuki Nakamura

Sadayuki Nakamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030098095
    Abstract: Disclosed is a non-heat treated steel for hot forging, particularly suitable for producing connecting rods of automobile engines. The steel consists essentially of; by weight, C: 0.3-0.8%, Si: 0.1-2.0%, Mn: 0.3-1.5%, P: 0.01-0.15%, Cr: 0-1.0%, V: 0-0.4%, Al: 0-0.05%, N: 0.005-0.03% and the balance being Fe and inevitable impurities, provided that the contents of C, Mn and Cr fulfill the following condition: 1.40[C %]+0.28[Mn %1]+0.50[Cr %]≧0.75 Pearlite area fraction in this steel after hot forging is 50% or more. Notches are provided with laser beam on an intermediate part at the location from which fracture starts, and load is applied. Then, the intermediate is split to be two components (big end or cap and small end/rod for connecting rod). The components are adhered to form the parts.
    Type: Application
    Filed: March 20, 2002
    Publication date: May 29, 2003
    Inventors: Koichiro Inoue, Sadayuki Nakamura, Kouji Itakura, Yoshio Okada, Noriyuki Shiwaku, Jun Yoshida, Tomonori Miyazawa, Hideaki Ohtaka, Hidetoshi Satou, Wataru Naitou
  • Patent number: 6569267
    Abstract: A high bearing pressure-resistant member used as a rolling element forming part of a toroidal continuously variable transmission for an automotive vehicle. The high bearing pressure-resistant member is formed of a mechanical structural steel containing Cr. The mechanical structural steel includes a matrix having at least one of martensite structure and bainite structure. The matrix contains carbide having a mean particle size of 3 &mgr;m or less, dispersed and precipitated in form of at least one of generally spheres and pseudo-spheres.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: May 27, 2003
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Tsuyoshi Nakamura, Sadayuki Nakamura, Toshimitsu Kimura, Takurou Yamaguchi, Keizo Otani, Noriko Uchiyama, Nobuo Kino, Toshikazu Nanbu
  • Publication number: 20020050308
    Abstract: A heat resistant carburized rolling bearing component is formed of a steel material at least containing, as alloy elements in a matrix, by mass %, at least 0.1% and at most 0.4% of C, at least 0.3% and at most 3.0% of Si, at least 0.2% and at most 2.0% of Mn, at most 0.03% of P, at most 0.03% of S, at least 0.3% and less tan 2.5% of Cr, at least 0.1% and less than 2.0% of Ni, at most 0.050% of Al, at most 0.003% of Ti, at most 0.0015% of O and at most 0.025% of N, and a remaining part of Fe and an unavoidable impurity, and the bearing component is prepared by performing carburizing-carbo-nitriding process followed by quenching, and after quenching, tempering at a tempering temperature of at least 200° C. and at most 350° C., and surface hardness after tempering process is at least HRC57.
    Type: Application
    Filed: August 16, 2001
    Publication date: May 2, 2002
    Applicant: NTN Corporation
    Inventors: Hiromasa Tanaka, Kikuo Maeda, Tosiya Kinami, Sadayuki Nakamura
  • Patent number: 6316117
    Abstract: A new stainless steel sheet has a stainless steel substrate which contains Cu at a ratio of 1.0 wt. % or more and has Cu-enriched grains precipitated at a ratio of 0.2 vol. %. The Cu-enriched grains are exposed to the outside through pinholes in a passive film generated on the substrate. Cu is preferably condensed at a Cu/(Cr+Si) weight ratio of 0.1 or more or a Cu/(Si+Mn) weight ratio of 0.5 or more with respect to Cr, Si and Mn present in the passive film or at an outermost layer of the substrate. Precipitation of Cu-enriched grains and condensation of Cu effectively improve solderability and electric conductivity of the stainless steel sheet.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: November 13, 2001
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Naoto Hiramatsu, Sadayuki Nakamura, Kazuyuki Kageoka
  • Patent number: 6203630
    Abstract: A steel product contains, by mass %, C: 0.45 to 0.60%, Si: 0.01 to 0.15%, Mn: 0.20 to 0.60%, S: 0.012% or lower, Al: 0.015 to 0.040%, Ti: 0.005 to 0.050%, B: 0.0005 to 0.0050%, N: 0.010% or lower, O: 0.0010% or lower, and balance being Fe and unavoidable impurities. Limitations are provided to allowable maximum sizes per each sort of contained non-metallic inclusions and the number per unit area thereof. This steel may contains one kind or two kinds or more of Cr: 1.00% or lower, Mo: 0.50% or lower and Ni: 1.50 or lower.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: March 20, 2001
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Yasushi Matsumura, Yutaka Kurebayashi, Sadayuki Nakamura
  • Patent number: 5861068
    Abstract: Stainless steel is improved in anti-microbial property by the addition of Cu in an amount of 0.4-5.0 wt. % and the precipitation of Cu-rich phase at the ratio of 0.2 vol. % or more. The Cu-rich phase is precipitated as minute particles uniformly dispersed in the matrix not only at the surface layer but also at the interior by heat treatment such as annealing or aging at 500.degree.-900.degree.. Since the anti-microbial property is derived from the material itself, the underlying stainless steel does not lose the excellent anti-microbial property even after it is polished or mechanically worked. Due to the anti-microbial property, the stainless steel is useful as material in various fields requiring sanitary environments, for example, kitchen goods, electric home appliances, devices or tools at hospitals, parts or interiors for building and grips or poles for electric trains or buses.
    Type: Grant
    Filed: December 13, 1996
    Date of Patent: January 19, 1999
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Morihiro Hasegawa, Katsuhisa Miyakusu, Naoto Okubo, Sadayuki Nakamura
  • Patent number: 5733388
    Abstract: Bearing steel materials that are superior in cold workability, machinability, hardenability and rolling contact fatigue life are provided. During the processing of steel materials, the generation of large carbides, that detrimentally affect the rolling contact fatigue life of the steel, is inhibited, thereby obviating the necessity of a heat treatment for dissolving the carbides. The present steel material contains the following alloy elements in percentage by mass: 0.55% to 0.82% of carbon; 0.05% to 0.20% of silicon; 0.50% or less of manganese; 0.90% to 1.30% of chromium; 0.05% to 0.30% of molybdenum; and the remaining percentage substantially of iron. After the spheroidizing annealing of the steel material, the total cross-sectional area rate of carbide is 25% or less.
    Type: Grant
    Filed: March 25, 1996
    Date of Patent: March 31, 1998
    Assignees: Daido Tokiushuko Kabushiki Kaisha, Koyo Seiko Co., Ltd.
    Inventors: Yutaka Kurebayashi, Sadayuki Nakamura, Masao Goto, Atsuhiko Ohta
  • Patent number: 5595613
    Abstract: A steel for gears consists essentially of 0.10-0.30 wt % of C, not more than 1.0 wt % of Si, not more than 1.0 wt % of Mn, 1.50-5.0 wt % of Cr, and balance including iron and impurity. A gear made by the steel forms a hardened surface layer by carbonizing-hardening-tempering or carbonitriding-hardening-tempering. The amount of C at the hardened surface layer is within a range 0.7 to 1.3 wt %, and the amounts of C, Si and Cr satisfies a relationship 5.5<3.times.C (wt %)+5.2.times.Si (wt %)+Cr (wt %). Therefore, the gear performs superior pitting-resistance and wear-resistance.
    Type: Grant
    Filed: March 7, 1995
    Date of Patent: January 21, 1997
    Assignees: Nissan Motor Co., Ltd., Daido Steel Co., Ltd.
    Inventors: Atsumi Hatano, Sadayuki Nakamura, Makoto Yoshida, Yoshio Okada, Takashi Matsumoto
  • Patent number: 5302214
    Abstract: A heat resisting ferritic stainless steel which comprises, by weight, up to 0.03% of C, from 0.1 to 0.8% of Si, from 0.6 to 2.0% of Mn, up to 0.006% of S, up to 4% of Ni, from 17.0 to 25.0% of Cr, from 0.2 to 0.8% of Nb, from 1.0 to 4.5% of Mo, from 0.1 to 2.5% of Cu, and up to 0.03% of N, and optionally one or more of appropriate amounts of Al, Ti, V, Zr, W, B and REM, the balance being Fe and unavoidable impurities, wherein the alloying elements are further adjusted so that the ratio of Mn%/S% is not less than 200, [Nb] defined by the equation: [Nb]=Nb%-8 (C%+N%) is not less than 0.2, and (Ni%+Cu%) is not more than 4. The stainless steel according to the invention is suitable for use in constructing an exhaust gas path-way of an automobile, particularly, a path-way from an engine to a converter, which is exposed to high temperatures, and which requires an improved low temperature toughness and a high resistance to weld cracking due to high temperatures.
    Type: Grant
    Filed: November 16, 1992
    Date of Patent: April 12, 1994
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Yoshihiro Uematsu, Naoto Hiramatsu, Sadayuki Nakamura
  • Patent number: 5279688
    Abstract: A steel shaft material having desirable cuttability and induction hardenability even in the form of milled stock without being subjected to any heat treatment, such as annealing, and a method for manufacturing the same. A steel ingot is prepared containing 0.38 to 0.45 wt. % of carbon, 0.15 wt % or less of silicon, 0.3 to 1.0 wt % of manganese, 0.0005 to 0.0030 wt % of boron, 0.01 to 0.05 wt % of titanium, 0.01 to 0.06 wt % of aluminum, 0.010 wt % or less of nitrogen, optionally at least one of chromium in an amount of 0.3 wt % or less and molybdenum in an amount of 0.10 wt % or less, and optionally at least one of 0.005 to 0.30 wt % of sulfur, 0.0002 to 0.005 wt % of calcium, 0.005 to 0.30 wt % of lead and 0.005 to 0.10 wt % of tellurium, and the remainder being iron and unavoidable impurities. After the ingot is heated to 1,100.degree. C. or less, the ingot is milled at a finishing temperature of 950.degree. C. or below and an area reduction rate of 70% or higher, and then cooled in the atmosphere.
    Type: Grant
    Filed: June 3, 1992
    Date of Patent: January 18, 1994
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Kenji Isokawa, Sadayuki Nakamura, Toshimitsu Fujii
  • Patent number: 5102479
    Abstract: A non-heat refining steel having a high fatigue strength in addition to an excellent machinability, which consists essentially of 0.30-0.50 wt % of C, 0.35-0.70 wt % of Si, 0.80-1.40 wt % of Mn, 0.30-0.80 wt % of Cr, 0.05-0.35 wt % of V, not more than 0.15 wt % of S and not more than 0.35 wt % of Pb so that (S+Pb) is not less than 0.06 wt % and (S+Pb/4) is not more than 0.15 wt %, 0.0003 to 0.0050 wt % of Ca, not more than 0.010 wt % of Al, 0.0015-0.0030 wt % of O and the balance of being Fe and inevitable impurities, and has a micro-structure composed of 10 to 40% by area of ferrite and balanced pearlite after hot working and air cooling.
    Type: Grant
    Filed: August 8, 1991
    Date of Patent: April 7, 1992
    Assignees: Daido Tokushuko K.K., Honda Giken Kogyo K.K.
    Inventors: Sadayuki Nakamura, Toshihiko Matsubara, Yasunori Sato
  • Patent number: 4849166
    Abstract: There is disclosed a high strength stainless steel consisting essentially of not more than 0.10% C., more than 1.5% and not more than 2.95% Si, less than 0.5% Mn, not less than 4.0% and not more than 8.0% Ni, not less than 12.0% and not more than 18.0% Cr, not less than 0.5% and not more than 3.5% Cu, not more than 0.15% N and not more than 0.004% S, wherein the total content of C and N is not less than 0.10%, the balance is Fe and incidental impurities, said steel satisfies the relations A'>42, and 35<Md(N)<95, wherein A'=17.times.(C % / Ti %)+0.70.times.(Mn %)+1 x-(Ni %)+0.60.times.(Cr %)+0.76 (Cu %)-0.063.times.(Al %) and Md(N)=580-520 (C %)-2 (Si %)-16 (Mn %)-16 (Cr %)-23 (Ni %)-300 (N %)-26 (Cu %). This steel is inexpensive and can be provided with high strength and high ductility by cold working and aging.
    Type: Grant
    Filed: September 12, 1988
    Date of Patent: July 18, 1989
    Assignee: Nisshin Steel Company, Ltd.
    Inventors: Kazuo Hoshino, Sadao Hirotsu, Sadayuki Nakamura
  • Patent number: 4847168
    Abstract: A slicing saw blade comprising a substrate disc and a blade edge consisting essentially of a ultra-hard material deposited along a peripheral edge of said substrate disc, said substrate disc being made of a steel consisting essentially of, by weight, not more than 0.10% of C, more than 1.0% but not more than 3.0% of Si, less than 0.5% of Mn, from 4.0% to 8.0% of Ni, from 12.0% of 18.0% of Cr, from 0.5% to 3.5% of Cu, not more than 0.15% of N and not more than 0.004% of S, the sum of C and N being at least 0.10%, the balance being Fe and inavoidable impurities. The saw blade is useful for the production of wafers of a semiconductive material, and has a long service life.
    Type: Grant
    Filed: December 19, 1987
    Date of Patent: July 11, 1989
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Sadao Hirotsu, Kazuo Hoshino, Sadayuki Nakamura
  • Patent number: 4810465
    Abstract: A free-cutting Ti alloy is disclosed. The basic alloy composition of this free-cutting Ti alloy essentially consists of at least one of S: 0.001-10%, Se: 0.001-10% and Te: 0.001-10%; REM: 0.01-10%; and one or both of Ca: 0.001-10% and B: 0.005-5%; and the balance substantially Ti. The Ti alloy includes one or more of Ti-S (Se, Te) compounds, Ca-S (Se, Te) compounds, REM-S (Se, Te) compounds and their complex compounds as inclusions to improve machinability. Some optional elements can be added to above basic composition.Also disclosed are methods of producing the above free-cutting Ti alloy and a specific Ti alloy which is a particularly suitable material for connecting rods.
    Type: Grant
    Filed: February 9, 1987
    Date of Patent: March 7, 1989
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Atsuyoshi Kimura, Sadayuki Nakamura
  • Patent number: 4806304
    Abstract: Sulfur-containing free-cutting steel may have an improved machinability and fewer defects by adding certain amounts of Te, Pb and Bi to prevent elongation of sulfide inclusion particles, and by lowering Al-content to decrease Al.sub.2 O.sub.3 of oxide inclusions or by lowering O-content to decrease large Al.sub.2 O.sub.3 inclusion particles. The free-cutting steel may be produced by continuous casting.
    Type: Grant
    Filed: June 17, 1985
    Date of Patent: February 21, 1989
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Atsuyoshi Kimura, Sadayuki Nakamura, Makoto Saito
  • Patent number: 4434006
    Abstract: Mechanical anisotropy of a free cutting steel having excellent machinability can be effectively decreased by controlling inclusions so that the steel may contain inclusion A which softens at a temperature below 1000.degree. C. and inclusion B which has a melting point above 1300.degree. C. but exhibits plasticity at a temperature between 900.degree. and 1300.degree. C., that the inclusion A and the inclusion B may exist in a mutually adhered form, and that the areal percentage of the inclusion A may be at least 1% of areal percentage of the inclusion B.Typical compositions of the inclusion A are: Pb, Bi, MnS--MnTe, SiO.sub.2 --K.sub.2 O, SiO.sub.2 --Na.sub.2 O, SiO.sub.2 --K.sub.2 O--Al.sub.2 O.sub.3, SiO.sub.2 --Na.sub.2 O--Al.sub.2 O.sub.3 and SiO.sub.2 --Na.sub.2 O--CaO--MnO; and typical compositions of the inclusion B are: MnS, MnSe and Mn(S,Se).
    Type: Grant
    Filed: May 14, 1980
    Date of Patent: February 28, 1984
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Tetsuo Kato, Shozo Abeyama, Atsuyoshi Kimura, Shigenobu Sekiya, Sadayuki Nakamura
  • Patent number: 4326886
    Abstract: A steel for cold forging containing C up to 0.6%, Si up to 0.5%, Mn up to 2.0%, S 0.003 to 0.04% and Te up to 0.03%, wherein ratio %Te/%S being at least 0.04, and further, Al up to 0.04%, N up to 0.02% and O up to 0.0030%, and the balance being substantially Fe exhibits both good formability in cold forging and good machinability.The steel may further contain one or more of additional alloying elements selected from the group of Ni, Cr and Mo, the group of V, Nb, Ti, B and Zr, and the group of Pb, Se, Bi and Ca.The steel for cold forging having good machinability is made preferably by agitating molten steel containing adjusted amounts of the alloying elements other than Te, and, if used, members of the Pb group, by introducing non-oxidizing gas thereinto so as to float up and separate large sized particles of non-metallic inclusions, and subsequently adding predetermined amount of Te and other elements.
    Type: Grant
    Filed: March 14, 1980
    Date of Patent: April 27, 1982
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Shozo Abeyama, Makoto Saito, Atsuyoshi Kimura, Sadayuki Nakamura
  • Patent number: 4279646
    Abstract: A free cutting steel for machine structural use containing C up to 0.6%, Si up to 2.0%, Mn up to 2.0%, S 0.04 to 0.4%, Te 0.002 to 0.5% and O 0.0010 0.0300%, the balance being substantially Fe exhibits excellent machinability when the MnS-based inclusion is in the form of particles of 5 to 100.mu. long, 1 to 10.mu. wide, wherein the aspect ratio length/width is not larger than 10, and at the density of 20 to 200 particles per 1 mm.sup.2 of the matrix cross section.A free cutting steel for machine structural use containing C up to 0.6%, Si up to 2.0%, Mn up to 2.0%, S 0.04 to 0.4% and Te up to 0.1%, wherein %Te/%S is at least 0.04, O up to 0.003% and N up to 0.0200%, the balance being substantially Fe exhibits improved rolling-contact fatique strength when at least 80% of sulfide-based inclusion particles of 10.mu. long or more have the aspect ratio length/width of 5 or less, and when areal percentage of alumina cluster in the matrix cross section is not higher than 0.5%.
    Type: Grant
    Filed: December 19, 1979
    Date of Patent: July 21, 1981
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Tetsuo Kato, Shozo Abeyama, Atsuyoshi Kimura, Sadayuki Nakamura
  • Patent number: 4270950
    Abstract: Machinable ferrite stainless steels having an excellent corrosion resistance, consisting of not more than 0.030% of C, not more than 0.050% of N, not more than 0.012% of O, not more than 0.8% of Si, not more than 1.6% of Mn, 0.05-0.40% of S, 16-22% of Cr, and 1-3% of Mo, or at least one of 0.03-0.25% of Pb, 0.03-0.20% of Se and 0.01-0.15% of Te, the remainder being Fe, provided that the sum of C and N is not more than 0.060% and Mn/S is 2-5, characterized by that Cr content based on 100 parts by weight of sulfide inclusions formed in the said steels is 10-50 parts by weight.This is a divisional application of application Ser. No. 942,138, filed Sept. 13, 1978.
    Type: Grant
    Filed: February 8, 1980
    Date of Patent: June 2, 1981
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Tatsuo Fujiwara, Shozo Abeyama, Kiyohito Ishida, Sadayuki Nakamura
  • Patent number: 4219356
    Abstract: Machinable ferrite stainless steels having an excellent corrosion resistance, consisting of not more than 0.030% of C, not more than 0.050% of N, not more than 0.012% of O, not more than 0.8% of Si, not more than 1.6% of Mn, 0.05-0.40% of S, 16-22% of Cr, and 1-3% of Mo, or at least one of 0.03-0.25% of Pb, 0.03-0.20% of Se and 0.01-0.15% of Te, the remainder being Fe, provided that the sum of C and N is not more than 0.060% and Mn/S is 2-5, characterized by that Cr content based on 100 parts by weight of sulfide inclusions formed in the said steels is 10-50 parts by weight.
    Type: Grant
    Filed: September 13, 1978
    Date of Patent: August 26, 1980
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Tatsuo Fujiwara, Shozo Abeyama, Kiyohito Ishida, Sadayuki Nakamura