Patents by Inventor Samaresh Mohanta

Samaresh Mohanta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250075357
    Abstract: Lead oxide particles are produced in a ball mill or Barton pot-type process from a lead product formed by an electrolytic process that continuously generates metallic lead. The lead product may be in form of lead flakes, spongy lead, or a nano- and/or microcrystalline lead matrix that is directly obtained from the electrolytic process, optionally washed, and may be compressed before being fed to the ball mill or Barton pot-type process. Notably, thusly produced lead oxide particles have desirable purity and size distribution, despite the presence of residual aqueous solution from the electrolytic process that produced the feedstock for the ball mill or Barton pot.
    Type: Application
    Filed: January 21, 2022
    Publication date: March 6, 2025
    Applicant: Aqua Metals Inc.
    Inventors: Brian James Dougherty, Samaresh Mohanta, Benjamin Sol Taecker, David Regan
  • Publication number: 20230313400
    Abstract: Lead is recovered from lead paste of a lead acid battery in a continuous and electrochemical lead recovery process. In especially preferred aspects, lead paste is processed to remove residual sulfates, and the so treated lead paste is subjected to a thermal treatment step that removes residual moisture and reduces lead dioxide to lead oxide. Advantageously, such pretreatment will avoid lead dioxide accumulation and electrolyte dilution.
    Type: Application
    Filed: June 6, 2023
    Publication date: October 5, 2023
    Applicant: Aqua Metals Inc.
    Inventors: Samaresh Mohanta, Joshua Hufford
  • Patent number: 11708640
    Abstract: Lead is recovered from lead paste of a lead acid battery in a continuous and electrochemical lead recovery process. In especially preferred aspects, lead paste is processed to remove residual sulfates, and the so treated lead paste is subjected to a thermal treatment step that removes residual moisture and reduces lead dioxide to lead oxide. Advantageously, such pretreatment will avoid lead dioxide accumulation and electrolyte dilution.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: July 25, 2023
    Assignee: Aqua Metals Inc.
    Inventors: Samaresh Mohanta, Joshua Hufford
  • Publication number: 20220341051
    Abstract: Lead is recovered from lead paste of a lead acid battery in a continuous and electrochemical lead recovery process. In especially preferred aspects, lead paste is processed to remove residual sulfates, and the so treated lead paste is subjected to a thermal treatment step that removes residual moisture and reduces lead dioxide to lead oxide. Advantageously, such pretreatment will avoid lead dioxide accumulation and electrolyte dilution.
    Type: Application
    Filed: June 12, 2020
    Publication date: October 27, 2022
    Applicant: Aqua Metals Inc.
    Inventors: Samaresh Mohanta, Joshua Hufford
  • Publication number: 20220275527
    Abstract: Valuable metals, and especially copper and silver, are recovered from a lead containing electrolyte in a process in which the electrolyte is fed into an electrochemical polishing reactor that has a high-surface area cathode at which the electrode potential is controlled to so preferentially reduce copper and silver and to form a pre-treated lead-enriched electrolyte that can then be subjected electrochemical lead recovery.
    Type: Application
    Filed: July 28, 2020
    Publication date: September 1, 2022
    Applicant: Aqua Metals Inc.
    Inventors: Samaresh Mohanta, Joshua Reill, Benjamin Sol Taecker, Jeffery Hoke, Brian James Dougherty, Jiaqi Liao
  • Patent number: 11072864
    Abstract: Lead is recycled from lead paste of lead acid batteries in a process that employs alkaline desulfurization followed by formation of plumbite that is then electrolytically converted to pure lead. Remaining insoluble lead dioxide is removed from the lead plumbite solution and reduced to produce lead oxide that can be fed back to the recovery system. Sulfate is recovered as sodium sulfate, while the so produced lead oxide can be added to lead paste for recovery.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: July 27, 2021
    Assignee: AQUA METALS INC.
    Inventors: Robert Lewis Clarke, Samaresh Mohanta
  • Patent number: 11028460
    Abstract: Lead is recovered from lead paste of a lead acid battery in a continuous process. The lead paste is contacted with a base to generate a supernatant and a precipitate. The precipitate is separated from the supernatant, and is contacted with an alkane sulfonic acid to generate a mixture of lead ion solution and insoluble lead dioxide. The lead dioxide is reduced with a reducing agent to form lead oxide, and the lead oxide is combined with the lead ion solution to form a combined lead ion solution to so allow a continuous process without lead dioxide accumulation. Lead is recovered from the combined lead ion solution using electrolysis.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: June 8, 2021
    Assignee: AQUA METALS INC.
    Inventors: Robert Lewis Clarke, Brian Dougherty, Richard Clarke, Samaresh Mohanta
  • Patent number: 10801117
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Grant
    Filed: October 2, 2019
    Date of Patent: October 13, 2020
    Assignee: Calera Corporation
    Inventors: Ryan J Gilliam, Michael Kostowskyj, Thomas H McWaid, Samaresh Mohanta, Hong Zhao
  • Patent number: 10763495
    Abstract: The conductivity of a zinc negative electrode is enhanced through use of surfactant-coated carbon fibers. Carbon fibers, along with other active materials such as bismuth oxide, zinc etc., form an electronically conductive matrix in zinc negative electrodes. Zinc negative electrodes as described herein are particularly useful in nickel zinc secondary batteries.
    Type: Grant
    Filed: January 24, 2018
    Date of Patent: September 1, 2020
    Assignee: ZincFive Power, Inc.
    Inventors: Jeffrey Phillips, Samaresh Mohanta, Deepan Chakkaravarthi Bose, Cecilia Maske
  • Publication number: 20200080209
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Application
    Filed: October 2, 2019
    Publication date: March 12, 2020
    Inventors: Ryan J Gilliam, Michael Kostowskyj, Thomas H McWaid, Samaresh Mohanta, Hong Zhao
  • Patent number: 10480085
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: November 19, 2019
    Assignee: Calera Corporation
    Inventors: Ryan J Gilliam, Michael Kostowskyj, Thomas H McWaid, Samaresh Mohanta, Hong Zhao
  • Publication number: 20190301031
    Abstract: Lead is recycled from lead paste of lead acid batteries in a process that employs alkaline desulfurization followed by formation of plumbite that is then electrolytically converted to pure lead. Remaining insoluble lead dioxide is removed from the lead plumbite solution and reduced to produce lead oxide that can be fed back to the recovery system. Sulfate is recovered as sodium sulfate, while the so produced lead oxide can be added to lead paste for recovery.
    Type: Application
    Filed: June 7, 2019
    Publication date: October 3, 2019
    Inventors: Robert Lewis Clarke, Samaresh Mohanta
  • Publication number: 20190218673
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Application
    Filed: March 26, 2019
    Publication date: July 18, 2019
    Inventors: Ryan J. Gilliam, Michael Kostowskyj, Thomas H. McWaid, Samaresh Mohanta, Hong Zhao
  • Patent number: 10316420
    Abstract: Lead is recycled from lead paste of lead acid batteries in a process that employs alkaline desulfurization followed by formation of plumbite that is then electrolytically converted to pure lead. Remaining insoluble lead dioxide is removed from the lead plumbite solution and reduced to produce lead oxide that can be fed back to the recovery system. Sulfate is recovered as sodium sulfate, while the so produced lead oxide can be added to lead paste for recovery.
    Type: Grant
    Filed: December 2, 2015
    Date of Patent: June 11, 2019
    Assignee: Aqua Metals Inc.
    Inventors: Robert Lewis Clarke, Samaresh Mohanta
  • Patent number: 10287693
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: May 14, 2019
    Assignee: Calera Corporation
    Inventors: Ryan J Gilliam, Michael Kostowskyj, Thomas H McWaid, Samaresh Mohanta, Hong Zhao
  • Publication number: 20190127864
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Application
    Filed: November 20, 2018
    Publication date: May 2, 2019
    Inventors: Ryan J. Gilliam, Michael Kostowskyj, Thomas H. McWaid, Samaresh Mohanta, Hong Zhao
  • Publication number: 20190036109
    Abstract: The conductivity of a zinc negative electrode is enhanced through use of surfactant-coated carbon fibers. Carbon fibers, along with other active materials such as bismuth oxide, zinc etc., form an electronically conductive matrix in zinc negative electrodes. Zinc negative electrodes as described herein are particularly useful in nickel zinc secondary batteries.
    Type: Application
    Filed: January 24, 2018
    Publication date: January 31, 2019
    Inventors: Jeffrey Phillips, Samaresh Mohanta, Deepan Chakkaravarthi Bose, Cecilia Maske
  • Patent number: 10161050
    Abstract: Disclosed herein are ion exchange membranes, electrochemical systems, and methods that relate to various configurations of the ion exchange membranes and other components of the electrochemical cell.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: December 25, 2018
    Assignee: Calera Corporation
    Inventors: Ryan J Gilliam, Michael Kostowskyj, Thomas H McWaid, Samaresh Mohanta, Hong Zhao
  • Publication number: 20180127852
    Abstract: Lead is recovered from lead paste of a lead acid battery in a continuous process. The lead paste is contacted with a base to generate a supernatant and a precipitate. The precipitate is separated from the supernatant, and is contacted with an alkane sulfonic acid to generate a mixture of lead ion solution and insoluble lead dioxide. The lead dioxide is reduced with a reducing agent to form lead oxide, and the lead oxide is combined with the lead ion solution to form a combined lead ion solution to so allow a continuous process without lead dioxide accumulation. Lead is recovered from the combined lead ion solution using electrolysis.
    Type: Application
    Filed: May 13, 2016
    Publication date: May 10, 2018
    Inventors: Robert Lewis Clarke, Brian Dougherty, Richard Clarke, Samaresh Mohanta
  • Patent number: 9957623
    Abstract: There are provided methods and systems for an electrochemical cell including an anode and a cathode where the anode is contacted with a metal ion that converts the metal ion from a lower oxidation state to a higher oxidation state. The metal ion in the higher oxidation state is reacted with hydrogen gas, an unsaturated hydrocarbon, and/or a saturated hydrocarbon to form products.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: May 1, 2018
    Assignee: Calera Corporation
    Inventors: Ryan J Gilliam, Bryan Boggs, Kyle Self, Margarete K Leclerc, Alexander Gorer, Michael J Weiss, John H Miller, Samaresh Mohanta