Patents by Inventor Samaresh Mohanta
Samaresh Mohanta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8182946Abstract: An improved Ni—Zn cell with a negative electrode substrate plated with tin or tin and zinc during manufacturing has a reduced gassing rate. The copper or brass substrate is electrolytic cleaned, activated, electroplated with a matte surface to a defined thickness range, pasted with zinc oxide electrochemically active material, and baked. The defined plating thickness range of 40-80 ?In maximizes formation of an intermetallic compound Cu3Sn that helps to suppress the copper diffusion from under plating layer to the surface and eliminates formation of an intermetallic compound Cu6Sn5 during baking to provide adequate corrosion resistance during battery operation.Type: GrantFiled: March 23, 2011Date of Patent: May 22, 2012Assignee: Powergenix Systems, Inc.Inventors: Feng Feng, Jeffrey Phillips, Samaresh Mohanta, Jeff Barton, Zeiad M. Muntasser
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Publication number: 20120018669Abstract: Active material for a positive electrode of a rechargeable alkaline electrochemical cell is made with nickel hydroxide particles or cobalt-coated nickel hydroxide particles treated with strongly oxidizing reagents such as alkali metal persulfate in alkaline solution. The active material also may be made with cobalt-coated nickel hydroxide particles having a high percentage of cobalt(III) on a surface or an average cobalt oxidation state of about 3 measured across the particles. The treated nickel hydroxide or cobalt-coated nickel hydroxide decreases the cobalt solubility in the alkaline electrolyte and increases the high-rate charge and discharge capability. The lower cobalt solubility decreases cobalt migration that can increase self discharge and lead to premature failure.Type: ApplicationFiled: September 30, 2011Publication date: January 26, 2012Applicant: POWERGENIX SYSTEMS, INC.Inventors: Mingming GENG, Samaresh MOHANTA, Jeffrey PHILLIPS, Zeiad M. MUNTASSER, Jeff BARTON
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Publication number: 20120018670Abstract: The nickel hydroxide particles for a nickel hydroxide electrode may be treated using an alkaline solution of a strong oxidizing agent such as sodium or potassium persulfate to modify the surface nickel hydroxide structure. The resulting modified surface structure has been found to impart various benefits to electrodes formed from the nickel hydroxide. It is believed that the oxidation of cobalt compounds at the surface of the nickel hydroxide particles results in a highly conductive cobalt compound that plays an important role in the high reliability, high stability and high capacity utilization of nickel electrodes as described herein.Type: ApplicationFiled: September 30, 2011Publication date: January 26, 2012Applicant: POWERGENIX SYSTEMS, INC.Inventors: Mingming GENG, Jeffrey PHILLIPS, Samaresh MOHANTA
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Patent number: 8048566Abstract: The nickel hydroxide particles for a nickel hydroxide electrode may be treated using an alkaline solution of a strong oxidizing agent such as sodium or potassium persulfate to modify the surface nickel hydroxide structure. The resulting modified surface structure has been found to impart various benefits to electrodes formed from the nickel hydroxide. It is believed that the oxidation of cobalt compounds at the surface of the nickel hydroxide particles results in a highly conductive cobalt compound that plays an important role in the high reliability, high stability and high capacity utilization of nickel electrodes as described herein.Type: GrantFiled: April 29, 2009Date of Patent: November 1, 2011Assignee: Powergenix Systems, Inc.Inventors: Mingming Geng, Jeffrey Phillips, Samaresh Mohanta
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Patent number: 8048558Abstract: A nickel-zinc battery cell is formed with a negative can, a positive cap, and a jelly roll of electrochemically active positive and negative materials within. The inner surface of the can is protected with an anticorrosive material that may be coated or plated onto the can. Good electrical contact between the jelly roll and the cap is achieved through folding the nickel substrate over to contact a positive current collection disk.Type: GrantFiled: March 25, 2009Date of Patent: November 1, 2011Assignee: PowerGenix Systems, Inc.Inventors: Jeffrey Phillips, Franz Josef Kruger, Samaresh Mohanta, Sean Clinton, Ernest M. Rimanosky, Jason Zhao, Cecilia Maske, Zheng Gang Fan
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Patent number: 8043748Abstract: Active material for a positive electrode of a rechargeable alkaline electrochemical cell is made with nickel hydroxide particles or cobalt-coated nickel hydroxide particles treated with strongly oxidizing reagents such as alkali metal persulfate in alkaline solution. The active material also may be made with cobalt-coated nickel hydroxide particles having a high percentage of cobalt(III) on a surface or an average cobalt oxidation state of about 3 measured across the particles. The treated nickel hydroxide or cobalt-coated nickel hydroxide decreases the cobalt solubility in the alkaline electrolyte and increases the high-rate charge and discharge capability. The lower cobalt solubility decreases cobalt migration that can increase self discharge and lead to premature failure.Type: GrantFiled: February 4, 2009Date of Patent: October 25, 2011Assignee: PowerGenix Systems, Inc.Inventors: Mingming Geng, Samaresh Mohanta, Jeffrey Phillips, Zeiad M. Muntasser, Jeff Barton
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Patent number: 7931988Abstract: An improved Ni—Zn cell with a negative electrode substrate plated with tin or tin and zinc during manufacturing has a reduced gassing rate. The copper or brass substrate is electrolytic cleaned, activated, electroplated with a matte surface to a defined thickness range, pasted with zinc oxide electrochemically active material, and baked. The defined plating thickness range of 40-80 ?In maximizes formation of an intermetallic compound Cu3Sn that helps to suppress the copper diffusion from under plating layer to the surface and eliminates formation of an intermetallic compound Cu6Sn5 during baking to provide adequate corrosion resistance during battery operation.Type: GrantFiled: October 5, 2007Date of Patent: April 26, 2011Assignee: Powergenix Systems, Inc.Inventors: Feng Feng, Jeffrey Phillips, Samaresh Mohanta, Jeff Barton, Zeiad M. Muntasser
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Publication number: 20110033747Abstract: The conductivity of a zinc negative electrode is enhanced through use of surfactant-coated carbon fibers. Carbon fibers, along with other active materials such as bismuth oxide, zinc etc., form an electronically conductive matrix in zinc negative electrodes. Zinc negative electrodes as described herein are particularly useful in nickel zinc secondary batteries.Type: ApplicationFiled: August 6, 2010Publication date: February 10, 2011Applicant: POWERGENIX SYSTEMS, INC.Inventors: Jeffrey Phillips, Samaresh Mohanta, Deepan Bose, Cecilia Maske
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Publication number: 20100291439Abstract: Active material for a negative electrode of a rechargeable zinc alkaline electrochemical cell is made with zinc metal particles coated with tin and/or lead. The zinc particles may be coated by adding lead and tin salts to a slurry containing zinc particles, a thickening agent and water. The remaining zinc electrode constituents such as zinc oxide (ZnO), bismuth oxide (Bi2O3), a dispersing agent, and a binding agent such as Teflon are then added. The resulting slurry/paste has a stable viscosity and is easy to work with during manufacture of the zinc electrode. Further, the zinc electrode is much less prone to gassing when cobalt is present in the electrolyte. Cells manufactured from electrodes produced in accordance with this invention exhibit much less hydrogen gassing, by as much as 60-80%, than conventional cells. The cycle life and shelf life of the cells is also enhanced, as the zinc conductive matrix remains intact and shelf discharge is reduced.Type: ApplicationFiled: May 18, 2009Publication date: November 18, 2010Applicant: PowerGenix Systems, Inc.Inventors: Jeffrey Phillips, Samaresh Mohanta, Cecilia Maske, Deepan Chakkaravarthi Bose, James J. Wu, Bryan L. McKinney
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Patent number: 7816030Abstract: Electrodes and electrolytes for nickel-zinc secondary battery cells possess compositions that limit dendrite formation and other forms of material redistribution in the zinc electrode. In addition, the electrolytes may possess one or more of the following characteristics: good performance at low temperatures, long cycle life, low impedance and suitability for high rate applications.Type: GrantFiled: June 1, 2009Date of Patent: October 19, 2010Assignee: Powergenix Systems, Inc.Inventors: Jeffrey Phillips, Samaresh Mohanta
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Publication number: 20100092857Abstract: A nickel zinc battery cell includes a metallic zinc-based current collection substrate as a part of the negative electrode. The metallic zinc-based current collector may be made of or be coated with a zinc metal or zinc alloy material and may be a foil, perforated, or expanded material. Battery cells incorporating the zinc-based current collector exhibit good cycle lifetime and initial charge performance.Type: ApplicationFiled: February 8, 2008Publication date: April 15, 2010Applicant: POWERGENIX SYSTEMS, INC.Inventors: Jeffrey Phillips, Samaresh Mohanta, Zheng Gang Fan, Ru Jun Ma, Feng Feng, Lou Uzel, Chi Yau, Jason Zhao, Zeiad M. Muntasser
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Publication number: 20100033138Abstract: A temperature compensated constant voltage battery charging algorithm charges batteries quickly and safely. Charging algorithms also include methods to recondition batteries after storage and to correct cell imbalances in a battery pack. A battery charger able to perform these functions is also disclosed.Type: ApplicationFiled: September 21, 2007Publication date: February 11, 2010Inventors: Ethan Alger, Jeffrey Phillips, Richard Bendert, Samaresh Mohanta
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Patent number: 7625663Abstract: A power cell (100A) has an electrolyte that includes a reodox pair comprising cerium. The electrolyte in preferred cells is an acid electrolyte that comprises a element ion complexed by an organic acid or a chelating agent, and contemplated electrolytes may further include a compound that reduces the hydrogen overpotential. Where the power cell comprises a plurality of cells (100B), preferred configurations may include glassy carbon as bipolar electrolytes.Type: GrantFiled: February 12, 2002Date of Patent: December 1, 2009Assignee: Plurion Limited CompanyInventors: Robert Lewis Clarke, Brian Dougherty, Stephen Harrison, Peter J. Millington, Samaresh Mohanta
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Publication number: 20090246623Abstract: Electrodes and electrolytes for nickel-zinc secondary battery cells possess compositions that limit dendrite formation and other forms of material redistribution in the zinc electrode. In addition, the electrolytes may possess one or more of the following characteristics: good performance at low temperatures, long cycle life, low impedance and suitability for high rate applications.Type: ApplicationFiled: June 1, 2009Publication date: October 1, 2009Inventors: Jeffrey Phillips, Samaresh Mohanta
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Publication number: 20090233159Abstract: A nickel-zinc battery cell is formed with a negative can, a positive cap, and a jelly roll of electrochemically active positive and negative materials within. The inner surface of the can is protected with an anticorrosive material that may be coated or plated onto the can. Good electrical contact between the jelly roll and the cap is achieved through folding the nickel substrate over to contact a positive current collection disk.Type: ApplicationFiled: March 25, 2009Publication date: September 17, 2009Applicant: PowerGenix Systems, Inc.Inventors: Jeffrey Phillips, Franz Josef Kruger, Samaresh Mohanta, Sean Clinton, Ernest M. Rimanosky, Jason Zhao, Cecilia Maske, Zheng Gang Fan
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Publication number: 20090208839Abstract: The nickel hydroxide particles for a nickel hydroxide electrode may be treated using an alkaline solution of a strong oxidizing agent such as sodium or potassium persulfate to modify the surface nickel hydroxide structure. The resulting modified surface structure has been found to impart various benefits to electrodes formed from the nickel hydroxide. It is believed that the oxidation of cobalt compounds at the surface of the nickel hydroxide particles results in a highly conductive cobalt compound that plays an important role in the high reliability, high stability and high capacity utilization of nickel electrodes as described herein.Type: ApplicationFiled: April 29, 2009Publication date: August 20, 2009Applicant: POWERGENIX SYSTEMS, INC.Inventors: Mingming Geng, Jeffrey Phillips, Samaresh Mohanta
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Publication number: 20090202904Abstract: Active material for a positive electrode of a rechargeable alkaline electrochemical cell is made with nickel hydroxide particles or cobalt-coated nickel hydroxide particles treated with strongly oxidizing reagents such as alkali metal persulfate in alkaline solution. The active material also may be made with cobalt-coated nickel hydroxide particles having a high percentage of cobalt(III) on a surface or an average cobalt oxidation state of about 3 measured across the particles. The treated nickel hydroxide or cobalt-coated nickel hydroxide decreases the cobalt solubility in the alkaline electrolyte and increases the high-rate charge and discharge capability. The lower cobalt solubility decreases cobalt migration that can increase self discharge and lead to premature failure.Type: ApplicationFiled: February 4, 2009Publication date: August 13, 2009Applicant: PowerGenix Systems, Inc.Inventors: Mingming Geng, Samaresh Mohanta, Jeffrey Phillips, Zeiad M. Muntasser, Jeff Barton
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Patent number: 7560189Abstract: A battery (100B) comprises an electrolyte in which a first element forms a redox pair with a second element, wherein the battery (100B) is charged at a voltage sufficient to plate the first element at the anode (122B) and wherein the voltage is insufficient to plate the second element on the anode (122B). Preferred batteries include secondary batteries comprising a mixed electrolyte that includes a redox pair formed by a first element and a second element.Type: GrantFiled: February 12, 2002Date of Patent: July 14, 2009Assignee: Plurion LimitedInventors: Robert Lewis Clarke, Brian Dougherty, Stephen Harrison, J. Peter Millington, Samaresh Mohanta
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Publication number: 20090159459Abstract: Contemplated devices and methods for arsenic recovery employ a two-step process in which an arsenite and arsenate-containing solution is first subjected to a non-electrochemical reduction that reduces arsenate and arsenite. The arsenate-depleted arsenite-containing solution is the subjected to electrochemical reduction at alkaline pH using a cathode with a high-surface carbon portion. Most preferably, the treated solution is then used as eluent for an adsorbent that removed arsenate and arsenite from a water supply.Type: ApplicationFiled: August 10, 2006Publication date: June 25, 2009Applicant: EVERCLEAR SOLUTIONS, INC.Inventors: Robert Lewis Clarke, Samaresh Mohanta, Stephen Harrison, Brian J. Dougherty
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Patent number: 7550230Abstract: Electrodes and electrolytes for nickel-zinc secondary battery cells possess compositions that limit dendrite formation and other forms of material redistribution in the zinc electrode. In addition, the electrolytes may possess one or more of the following characteristics: good performance at low temperatures, long cycle life, low impedance and suitability for high rate applications.Type: GrantFiled: February 1, 2006Date of Patent: June 23, 2009Assignee: PowerGenix Systems, Inc.Inventors: Jeffrey Phillips, Samaresh Mohanta