Patents by Inventor Saneyuki Goya

Saneyuki Goya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8507312
    Abstract: An object is to obtain a high-efficiency photoelectric conversion device having a crystalline silicon i-layer in a photoelectric conversion layer. Disclosed is a fabrication method for a photoelectric conversion device that includes a step of forming, on a substrate, a photoelectric conversion layer having an i-layer formed mainly of crystalline silicon. The method includes the steps of determining an upper limit of an impurity concentration in the i-layer according to the Raman ratio of the i-layer; and forming the i-layer so as to have a value equal to or less than the determined upper limit of the impurity concentration. Alternatively, an upper limit of impurity-gas concentration in a film-formation atmosphere is determined according to the Raman ratio of the i-layer, and the i-layer is formed while controlling the impurity-gas concentration so as to have a value equal to or less than the determined upper limit.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: August 13, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hiroomi Miyahara, Saneyuki Goya, Satoshi Sakai, Tatsuyuki Nishimiya
  • Patent number: 8481848
    Abstract: A large surface area photovoltaic device having high conversion efficiency and excellent mass productivity is provided. A photovoltaic device 100 having a photovoltaic layer 3 comprising a crystalline silicon layer formed on a substrate 1, wherein the crystalline silicon layer has a crystalline silicon i-layer 42, and the crystalline silicon i-layer 42 has a substrate in-plane distribution represented by an average value for the Raman peak ratio, which represents the ratio of the Raman peak intensity for the crystalline silicon phase relative to the Raman peak intensity for the amorphous silicon phase, that is not less than 4 and not more than 8, a standard deviation for the Raman peak ratio that is not less than 1 and not more than 3, and a proportion of regions in which the Raman peak ratio is not more than 4 of not less than 0% and not more than 15%.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: July 9, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Saneyuki Goya, Eishiro Sasakawa, Hiroshi Mashima, Satoshi Sakai
  • Publication number: 20120135561
    Abstract: An object is to obtain a high-efficiency photoelectric conversion device having a crystalline silicon i-layer in a photoelectric conversion layer. Disclosed is a fabrication method for a photoelectric conversion device that includes a step of forming, on a substrate, a photoelectric conversion layer having an i-layer formed mainly of crystalline silicon. The method includes the steps of determining an upper limit of an impurity concentration in the i-layer according to the Raman ratio of the i-layer; and forming the i-layer so as to have a value equal to or less than the determined upper limit of the impurity concentration. Alternatively, an upper limit of impurity-gas concentration in a film-formation atmosphere is determined according to the Raman ratio of the i-layer, and the i-layer is formed while controlling the impurity-gas concentration so as to have a value equal to or less than the determined upper limit.
    Type: Application
    Filed: May 7, 2010
    Publication date: May 31, 2012
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hiroomi Miyahara, Saneyuki Goya, Satoshi Sakai, Tatsuyuki Nishimiya
  • Publication number: 20120012168
    Abstract: A film thickness configuration for a triple-junction photovoltaic device that is suitable for obtaining high conversion efficiency.
    Type: Application
    Filed: January 7, 2009
    Publication date: January 19, 2012
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Saneyuki Goya, Yasuyuki Kobayashi, Satoshi Sakai
  • Publication number: 20110303289
    Abstract: A process for producing a photovoltaic device that suppresses variations in the photovoltaic conversion efficiency within the plane of a large surface area substrate, suppresses fluctuations in the module power output between production lots, and enables an improvement in the productivity. A process for producing a photovoltaic device that includes forming a silicon-based photovoltaic layer on a substrate using a plasma enhanced CVD method that employs a gas containing a silane-based gas and hydrogen gas as the raw material gas, under conditions in which the flow rate of the hydrogen gas per unit surface area of the substrate is not less than 80 slm/m2.
    Type: Application
    Filed: July 8, 2009
    Publication date: December 15, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Saneyuki Goya, Satoshi Sakai
  • Publication number: 20110126903
    Abstract: A photovoltaic device in which, by optimizing the structures for a substrate-side transparent electrode layer, an intermediate layer, and a back electrode layer, the extracted electrical current can be increased. The photovoltaic device includes at least a transparent electrode layer, a photovoltaic layer and a back electrode layer provided on a substrate, wherein the surface of the transparent electrode layer on which the photovoltaic layer is disposed includes a textured structure composed of ridges and a fine micro-texture provided on the surface of the ridges, the pitch of the textured structure is not less than 1.2 ?m and not more than 1.6 ?m, the height of the ridges is not less than 0.2 ?m and not more than 0.8 ?m, the pitch between peaks in the fine micro-texture is not less than 0.05 ?m and not more than 0.14 ?m, and the height of peaks is not less than 0.02 ?m and not more than 0.1 ?m.
    Type: Application
    Filed: August 11, 2009
    Publication date: June 2, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yasuyuki Kobayashi, Satoshi Sakai, Saneyuki Goya
  • Publication number: 20110100444
    Abstract: A photovoltaic device that exhibits increased open-circuit voltage and an improved fill factor due to an improvement in the contact properties between the n-layer and a back-side transparent electrode layer or intermediate contact layer, and a process for producing the photovoltaic device. The photovoltaic device comprises a photovoltaic layer having a p-layer, an i-layer and an n-layer stacked on top of a substrate, wherein the n-layer comprises a nitrogen-containing n-layer and an interface treatment layer formed on the opposite surface of the nitrogen-containing n-layer to the substrate, the nitrogen-containing n-layer comprises nitrogen atoms at an atomic concentration of not less than 1% and not more than 20%, and has a crystallization ratio of not less than 0 but less than 3, and the interface treatment layer has a crystallization ratio of not less than 1 and not more than 6.
    Type: Application
    Filed: July 8, 2009
    Publication date: May 5, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shigenori Tsuruga, Kengo Yamaguchi, Saneyuki Goya, Satoshi Sakai
  • Publication number: 20100206373
    Abstract: A large surface area photovoltaic device having high conversion efficiency and excellent mass productivity is provided. A photovoltaic device 100 having a photovoltaic layer 3 comprising a crystalline silicon layer formed on a substrate 1, wherein the crystalline silicon layer has a crystalline silicon i-layer 42, and the crystalline silicon i-layer 42 has a substrate in-plane distribution represented by an average value for the Raman peak ratio, which represents the ratio of the Raman peak intensity for the crystalline silicon phase relative to the Raman peak intensity for the amorphous silicon phase, that is not less than 4 and not more than 8, a standard deviation for the Raman peak ratio that is not less than 1 and not more than 3, and a proportion of regions in which the Raman peak ratio is not more than 4 of not less than 0% and not more than 15%.
    Type: Application
    Filed: January 7, 2009
    Publication date: August 19, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Saneyuki Goya, Eishiro Sasakawa, Hiroshi Mashima, Satoshi Sakai
  • Publication number: 20100170565
    Abstract: A photovoltaic device having improved conversion efficiency as a result of an increase in the open-circuit voltage is provided. The photovoltaic device comprises a photovoltaic layer having a stacked p-layer, i-layer and n-layer, wherein the p-layer is a nitrogen-containing layer comprising nitrogen atoms at an atomic concentration of not less than 1% and not more than 25%, and the crystallization ratio of the p-layer is not less than 0 but less than 3. Alternatively, the n-layer may be a nitrogen-containing layer comprising nitrogen atoms at an atomic concentration of not less than 1% and not more than 20%, wherein the crystallization ratio of the n-layer is not less than 0 but less than 3. Alternatively, an interface layer may be formed at the interface between the p-layer and the i-layer, wherein the interface layer is a nitrogen-containing layer comprising nitrogen atoms at an atomic concentration of not less than 1% and not more than 30%.
    Type: Application
    Filed: December 5, 2008
    Publication date: July 8, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shigenori Tsuruga, Kengo Yamaguchi, Saneyuki Goya, Satoshi Sakai
  • Publication number: 20100163100
    Abstract: A photovoltaic device with improved cell properties having a photovoltaic layer comprising microcrystalline silicon-germanium, and a process for producing the device. A buffer layer comprising microcrystalline silicon or microcrystalline silicon-germanium, and having a specific Raman peak ratio is provided between a substrate-side impurity-doped layer and an i-layer comprising microcrystalline silicon-germanium.
    Type: Application
    Filed: April 3, 2007
    Publication date: July 1, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Saneyuki Goya, Satoshi Sakai, Kouji Satake
  • Publication number: 20100116331
    Abstract: A photovoltaic device and a process for producing the device that enables a higher level of performance to be achieved at low cost. The photovoltaic device includes at least two laminated photovoltaic layers, and an intermediate layer that is disposed between the two photovoltaic layers and connects the two photovoltaic layers electrically and optically, wherein the surface of the intermediate layer has a plasma-resistant protective layer.
    Type: Application
    Filed: February 8, 2008
    Publication date: May 13, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yasuyuki Kobayashi, Satoshi Sakai, Kengo Yamaguchi, Yuji Asahara, Saneyuki Goya
  • Publication number: 20090183775
    Abstract: A photovoltaic device having a high conversion efficiency is produced in a stable manner. The conditions for film deposition of a microcrystalline silicon photovoltaic layer (4) in a photovoltaic device are set based on the Raman peak ratio within a Raman spectrum obtained at the substrate (1) side of the microcrystalline silicon layer (4), and the Raman peak ratio within a Raman spectrum obtained at the opposite side to the substrate (1).
    Type: Application
    Filed: August 30, 2007
    Publication date: July 23, 2009
    Applicant: Mitsubishi Heavy Industries, Ltd.
    Inventors: Saneyuki Goya, Youji Nakano, Kouji Satake
  • Publication number: 20090095425
    Abstract: An apparatus for forming a metal film, including a reaction vessel for housing a substrate, a precursor feeding device for bubbling a carrier gas through a liquid organometallic complex, vaporizing the organometallic complex, producing a precursor from the vaporized organometallic complex, and feeding the precursor into the reaction vessel, a rotating magnetic field generator for creating a rotating magnetic field in a space above the substrate, and a second plasma generator for generating a plasma from a reducing gas fed into the reaction vessel.
    Type: Application
    Filed: October 8, 2008
    Publication date: April 16, 2009
    Applicant: PHYZCHEMIX CORPORATION
    Inventors: Hitoshi SAKAMOTO, Toshihiko NISHIMORI, Saneyuki GOYA, Takao ABE, Noriaki UEDA
  • Publication number: 20070221269
    Abstract: The efficiency of a thin film Si solar battery is improved. Between a back face electrode and a transparent conductive film provided on a front face side of the back face electrode, a refractive index adjustment layer is interposed made from a material that has a lower refractive index than that of the transparent conductive film. For example when the transparent conductive film is GZO, SiO2 is interposed between the transparent conductive film and the back face electrode made from Ag. As a result light that penetrates into and is absorbed at the back face electrode is reduced, and the reflectivity of light at the back face electrode is improved.
    Type: Application
    Filed: October 24, 2006
    Publication date: September 27, 2007
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Satoshi Sakai, Yasuyuki Kobayashi, Saneyuki Goya, Youji Nakano
  • Publication number: 20060191481
    Abstract: An apparatus for forming a metal film, including a reaction vessel for housing a substrate, a precursor feeding device for bubbling a carrier gas through a liquid organometallic complex, vaporizing the organometallic complex, producing a precursor from the vaporized organometallic complex, and feeding the precursor into the reaction vessel, a rotating magnetic field generator for creating a rotating magnetic field in a space above the substrate, and a second plasma generator for generating a plasma from a reducing gas fed into the reaction vessel.
    Type: Application
    Filed: March 29, 2006
    Publication date: August 31, 2006
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hitoshi Sakamoto, Toshihiko Nishimori, Saneyuki Goya, Takao Abe, Noriaki Ueda
  • Publication number: 20060191477
    Abstract: An apparatus for forming a metal film, including a reaction vessel in which a substrate to be treated is placed, a raw material gas feed pipe inserted into the inlet vessel for feeding chlorine or hydrogen chloride, a spiral tube attached to the inner end of the raw material gas feed pipe, having a raw material gas flow passage whose inner surface is made of copper, and equipped with a heating element, an atomic reducing gas producing device for producing an atomic reducing gas within the reaction vessel, at least in the neighborhood of the substrate to be treated, and an evacuation device for evacuating any gas from the reaction vessel and the raw material gas flow passage.
    Type: Application
    Filed: March 29, 2006
    Publication date: August 31, 2006
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hitoshi Sakamoto, Toshihiko Nishimori, Saneyuki Goya, Takao Abe, Noriaki Ueda
  • Publication number: 20060177583
    Abstract: A method for forming a metal film, including bringing a raw material gas containing a halogen into contact with a hot metallic filament, thereby etching the filament with the raw material gas to produce a precursor composed of a metallic component contained in the filament and the halogen contained in the raw material gas, producing an atomic reducing gas by heating a reducing gas to a high temperature, passing the precursor through the atomic reducing gas to remove the halogen from the precursor, and directing the resulting metallic ion or neutral metal onto a substrate to form a thin metal film on the substrate.
    Type: Application
    Filed: March 29, 2006
    Publication date: August 10, 2006
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hitoshi Sakamoto, Toshihiko Nishimori, Saneyuki Goya, Takao Abe, Noriaki Ueda
  • Publication number: 20050205127
    Abstract: A photovoltaic device is formed by depositing at least a first transparent electrode, PIN-structured or NIP-structured microcrystalline silicon layers, a second transparent electrode, and a back electrode in sequence on an electrically insulating transparent substrate. The PIN-structured or NIP-structured microcrystalline silicon layers include a p-type silicon layer, an i-type silicon layer, and an n-type silicon layer. At least one of the first transparent electrode and the second transparent electrode is a ZnO layer doped with Ga, and the Ga concentration is 15 atomic percent or less with respect to Zn.
    Type: Application
    Filed: January 4, 2005
    Publication date: September 22, 2005
    Applicant: MITSUBISHI HEAVY INDUSTRIES LTD.
    Inventors: Toshiya Watanabe, Nobuki Yamashita, Youji Nakano, Saneyuki Goya, Satoshi Sakai, Yoshimichi Yonekura
  • Publication number: 20040091636
    Abstract: The present invention provides methods and apparatus for the formation of a thin noble metal film which can achieve a high rate of film growth, can use inexpensive raw materials, and do not allow any impurities to remain in the thin film.
    Type: Application
    Filed: October 15, 2003
    Publication date: May 13, 2004
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hitoshi Sakamoto, Toshihiko Nishimori, Saneyuki Goya, Takao Abe, Noriaki Ueda
  • Patent number: 6656540
    Abstract: The present invention provides methods and apparatus for the formation of a thin noble metal film which can achieve a high rate of film growth, can use inexpensive raw materials, and do not allow any impurities to remain in the thin film.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: December 2, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hitoshi Sakamoto, Toshihiko Nishimori, Saneyuki Goya, Takao Abe, Noriaki Ueda