Patents by Inventor Sarat Munjal

Sarat Munjal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150148504
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene in presence of at least the following: A) a free-radical agent; B) an alkylated phenol selected from Formula (I), wherein R1, R2, R3, R4 and R5 are each, independently, hydrogen or an alkyl; and C) a “metal alkyl-containing compound” selected from the group consisting of the following: i) at least one “Group II metal alkyl-containing compound,” ii) at least one “Group III metal alkyl-containing compound,” and iii) a combination of i) and ii).
    Type: Application
    Filed: March 8, 2013
    Publication date: May 28, 2015
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Teresa P. Karjala, Michael J. Zogg, JR., Sarat Munjal
  • Patent number: 8916649
    Abstract: The present invention relates to a process of producing an ethylene polymer composition in multiple stages, of which the first stage is preferably a slurry polymerization stage, in the presence of a catalyst system, comprising: a) a solid catalyst precursor, comprising a transition metal selected from titanium and vanadium; magnesium; a halide, optionally an electron donor; and a solid particulate material comprising an inorganic oxide, and wherein the median particle diameter, D50, of the solid catalyst precursor, based upon the total volume of solid catalyst precursor, is from 1 to 13 micrometers; and b) an organoaluminium compound.
    Type: Grant
    Filed: May 3, 2012
    Date of Patent: December 23, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Patrick J. C. Schouterden, Ruddy A. J. Nicasy, Sarat Munjal, Robert J. Jorgesen, Burkhard E. Wagner
  • Patent number: 8859704
    Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.
    Type: Grant
    Filed: April 8, 2013
    Date of Patent: October 14, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Christopher R. Eddy, Mehmet Demirors, Wallace W. Yau, Sarat Munjal, Stefan Hinrichs, Jian Wang, Otto J. Berbee, Werner Zschoch, Cornelis J. Hosman, Lonnie G. Hazlitt
  • Publication number: 20140213735
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Application
    Filed: April 1, 2014
    Publication date: July 31, 2014
    Applicant: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Publication number: 20140135462
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene in the presence of at least one free-radical agent, and in the presence of a “metal alkyl-containing compound” selected from the group consisting of the following: i) at least one “Group II metal alkyl-containing compound,” ii) at least one “Group III metal alkyl-containing compound,” or iii) a combination of i) and ii). The invention also provides a composition comprising at least one ethylene-based polymer, prepared from a free-radical polymerization, and wherein the ethylene-based polymer has the following property: y>0.28567x?0.00032, wherein y=vinyl/1000 C, as determined by 1H NMR, and x=mol % polymerized ?-olefin, as determined by 13C NMR. The invention also provides a composition comprising at least one ethylene-based polymer, prepared from a free-radical polymerization, and wherein the ethylene-based polymer has the following properties: A) a vinyl content greater than, or equal to, 0.
    Type: Application
    Filed: June 21, 2012
    Publication date: May 15, 2014
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Teresa P. Karjala, Sarat Munjal, Mehmet Demirors
  • Patent number: 8722817
    Abstract: A process is taught, comprising polymerizing ethylene in the presence of a catalyst to form a crystalline ethylene-based polymer having a crystallinity of at least 50% as determined by DSC Crystallinity in a first reactor or a first part of a multi-part reactor and reacting the crystalline ethylene-based polymer with additional ethylene in the presence of a free-radical initiator to form an ethylenic polymer in at least one other reactor or a later part of a multi-part reactor.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: May 13, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Sean W. Ewart, Christopher R. Eddy, Alfred E. Vigil, Jr., Mehmet Demirors, Sarat Munjal, Wallace W. Yau
  • Patent number: 8697807
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Grant
    Filed: September 23, 2013
    Date of Patent: April 15, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Publication number: 20140024775
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Application
    Filed: September 23, 2013
    Publication date: January 23, 2014
    Applicant: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Publication number: 20130253126
    Abstract: The invention provides a process to form an ethylene-based polymer composition, the process comprising at least the following: Step 1: polymerizing a first ethylene-based polymer in the presence of at least one molecular catalyst and a hydrocarbon chain transfer agent, and at a polymerization pressure of at least 14,000 psi; Step 2: polymerizing a second ethylene-based polymer.
    Type: Application
    Filed: November 21, 2011
    Publication date: September 26, 2013
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Sarat Munjal, Alfred E. Vigil, Teresa P. Karjala, Mehmet Demirors
  • Patent number: 8541519
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Grant
    Filed: May 16, 2012
    Date of Patent: September 24, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Patent number: 8415442
    Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: April 9, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Christopher R. Eddy, Mehmet Demirors, Wallace W. Yau, Sarat Munjal, Stefan Hinrichs, Jian Wang, Otto J. Berbee, Werner Zschoch, Cornelis J. Hosman, Lonnie G. Hazlitt
  • Publication number: 20120245287
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Application
    Filed: May 16, 2012
    Publication date: September 27, 2012
    Applicant: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Publication number: 20120214956
    Abstract: The present invention relates to a process of producing an ethylene polymer composition in multiple stages, of which the first stage is preferably a slurry polymerization stage, in the presence of a catalyst system, comprising: a) a solid catalyst precursor, comprising a transition metal selected from titanium and vanadium; magnesium; a halide, optionally an electron donor; and a solid particulate material comprising an inorganic oxide, and wherein the median particle diameter, D50, of the solid catalyst precursor, based upon the total volume of solid catalyst precursor, is from 1 to 13 micrometers; and b) an organoaluminium compound.
    Type: Application
    Filed: May 3, 2012
    Publication date: August 23, 2012
    Applicant: Dow Global Technologies LLC
    Inventors: Patrick J.C. Schouterden, Ruddy Nicasy, Sarat Munjal, Burkhard E. Wagner, Robert J. Jorgensen
  • Patent number: 8202958
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: June 19, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Patent number: 8202936
    Abstract: The present invention relates to a process of producing an ethylene polymer composition in multiple stages of which the first stage is a slurry polymerization stage, in the presence of a catalyst system comprising a) a solid catalyst precursor comprising a transition metal selected from titanium and vanadium; magnesium, a halide, optionally an electron donor, and a solid particulate material comprising an inorganic oxide, wherein the median particle diameter of the solid catalyst precursor based upon the total volume of solid catalyst precursor, D50, is from 1 to 13 micrometers; and b) an organoaluminium compound.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: June 19, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Patrick J. C. Schouterden, Ruddy Nicasy, Sarat Munjal, Burkhard E. Wagner, Robert J. Jorgensen
  • Publication number: 20110201753
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Application
    Filed: March 12, 2009
    Publication date: August 18, 2011
    Applicant: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa Karjala, Christopher Eddy, Lonnie Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace Yau
  • Publication number: 20110178253
    Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.
    Type: Application
    Filed: October 1, 2009
    Publication date: July 21, 2011
    Applicant: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Christopher R. Eddy, Mehmet Demirors, Wallace W. Yau, Sarat Munjal, Stefan Hinrichs, Jian Wang, Otto J. Berbee, Werner Zschoch, Cornelis J. Hosman, Lonnie G. Hazlitt
  • Publication number: 20110130533
    Abstract: A process is taught, comprising polymerizing ethylene in the presence of a catalyst to form a crystalline ethylene-based polymer having a crystallinity of at least 50% as determined by DSC Crystallinity in a first reactor or a first part of a multi-part reactor and reacting the crystalline ethylene-based polymer with additional ethylene in the presence of a free-radical initiator to form an ethylenic polymer in at least one other reactor or a later part of a multi-part reactor.
    Type: Application
    Filed: December 3, 2010
    Publication date: June 2, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Teresa P. Karjala, Sean W. Ewart, Christopher R. Eddy, Alfred E. Vigil, JR., Mehmet Demirors, Sarat Munjal, Wallace W. Yau
  • Publication number: 20110021713
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm>(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Application
    Filed: March 12, 2009
    Publication date: January 27, 2011
    Inventors: Mehmet Demirors, Teresa P. Karjala, Christopher R. Eddy, Lonnie G. Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace W. Yau
  • Publication number: 20100311927
    Abstract: A process is taught, comprising polymerizing ethylene in the presence of a catalyst to form a crystalline ethylene-based polymer having a crystallinity of at least 50% as determined by DSC Crystallinity in a first reactor or a first part of a multi-part reactor and reacting the crystalline ethylene-based polymer with additional ethylene in the presence of a free-radical initiator to form an ethylenic polymer in at least one other reactor or a later part of a multi-part reactor.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 9, 2010
    Applicant: Dow Global Technologies Inc.
    Inventors: Teresa P. Karjala, Sean W. Ewart, Christopher R. Eddy, Alfred E. Vigil, Mehmet Demirors, Sarat Munjal, Wallace W. Yau