Patents by Inventor Satoru Kukino

Satoru Kukino has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150016902
    Abstract: A tool includes, at least on its edge, a sintered cBN compact which includes cBN particles and a bonding phase, a plurality of flutes is formed on a rake face, each of the flutes having a starting end on the edge ridgeline and causing the edge ridgeline to be wavy, and the terminal end of the flute is disposed inwardly of the edge ridgeline. It is preferable that the flute width of the flute decreases with distance from the edge ridgeline, the flute depth of the flute decreases with distance from the edge ridgeline, and the rake face has a positive rake angle.
    Type: Application
    Filed: April 9, 2013
    Publication date: January 15, 2015
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Kunishige Tanaka, Satoru Kukino
  • Patent number: 8822361
    Abstract: The cubic boron nitride sintered body tool of the present invention has a cubic boron nitride sintered body including cubic boron nitride particles and a binder phase at at least a cutting edge. The cubic boron nitride sintered body includes 40-70 volume % of cubic boron nitride particles. The binder phase includes a first component and a second component. The first component includes TiC, and the second component includes one or both of TiB2 and AlB2. When the X-ray diffraction intensity of plane (200) of the first component is I1 and the X-ray diffraction intensity of plane (101) of said second component is I2, I1 is the maximum of the X-ray diffraction intensity of all components in the cubic boron nitride sintered body excluding the cubic boron nitride particles, and satisfies 0.01?I2/I1?0.1.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: September 2, 2014
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Publication number: 20130291446
    Abstract: A tool includes a cubic boron nitride sintered body at least at a tool working point. The cubic boron nitride sintered body contains cubic boron nitride, a heat insulating phase, and a binder phase. Cubic boron nitride is contained in the cubic boron nitride sintered body by not less than 60 volume % and not more than 99 volume %, and the heat insulating phase includes one or more types of first compound composed of one or more types of element selected from the group consisting of Al, Si, Ti, and Zr and one or more types of element selected from the group consisting of N, C, O, and B. The first compound is contained in the cubic boron nitride sintered body by not less than 1 mass % and not more than 20 mass % and it has an average particle size smaller than 100 nm.
    Type: Application
    Filed: May 2, 2012
    Publication date: November 7, 2013
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Satoru KUKINO, Katsumi OKAMURA, Tomohiro FUKAYA
  • Publication number: 20130260165
    Abstract: A cBN sintered body tool has the following feature. In at least one cross sectional surface of the cBN sintered body tool taken along a plane perpendicular to a joining surface having the largest area in joining surfaces between the cBN sintered body and the joining layer, a point C and a point D are assumed to represent points away by ¼ of the length of a line segment connecting a point A and a point B shown in a figure. A value obtained when an area of a region surrounded by a line segment connecting the point C and the point D, the first cBN particle, the second cBN particle, and the binder phase is divided by the length of the line segment connecting the point A and point B to each other is 0.14-0.6 ?m.
    Type: Application
    Filed: April 3, 2012
    Publication date: October 3, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yasunori Kobayashi, Satoru Kukino, Makoto Setoyama
  • Publication number: 20130236240
    Abstract: The present joined product is a joined product with a cemented carbide sintered compact serving as a first material to be joined and a cBN sintered compact serving as a second material to be joined, wherein: the first material to be joined and the second material to be joined are joined together via a joining material disposed therebetween and containing titanium (Ti); and a titanium nitride (TiN) compound layer having a thickness of 10-300 nm is produced at an interface between the second material to be joined and the joining material.
    Type: Application
    Filed: November 22, 2011
    Publication date: September 12, 2013
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY, SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Tomoyuki Ishida, Hideki Moriguchi, Takeru Nakashima, Satoru Kukino, Shinichiro Yurugi, Teruhiro Enami, Katsumi Okamura, Yusuke Matsuda, Koji Sano, Keizo Kobayashi, Kimihiro Ozaki
  • Publication number: 20130079215
    Abstract: It is an object of the present invention to provide a sintered cBN compact having excellent wear resistance and fracture resistance even in machining centrifugally cast iron having a property of being difficult to machine, and to provide a sintered cBN compact tool. A sintered cBN compact of the present invention contains 20% by volume or more and 65% by volume or less of cBN and, as a binder, 34% by volume or more and less than 80% by volume of Al2O3, at least one selected from the group consisting of nitrides, carbides, carbonitrides, borides, and boronitrides of Zr and solid solutions thereof (hereinafter, referred to as “X”), and ZrO2, the total amount of X and ZrO2 being 1.0% by volume or more and 6.0% by volume or less, the volume ratio of ZrO2 to Al2O3, ZrO2/Al2O3, being 0.010 or more and less than 0.100, in which the ratio Itetragonal ZrO2(101)/I?Al2O3(110) is 0.
    Type: Application
    Filed: October 26, 2011
    Publication date: March 28, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Publication number: 20130000213
    Abstract: A tool made of a cubic boron nitride sintered body which has a long life in a stable manner in any application of cutting and plastic working is provided. The tool made of the cubic boron nitride sintered body according to the present invention includes a cubic boron nitride sintered body at least at a tool working point and it is characterized by satisfying an Equation (I) and any one of an Equation (II) and an Equation (III) 20?X?98??(I) Y?0.6×X+3 (where 20?X<88)??(II) Y?5.8×X?455 (where 88?X?98)??(III) where a ratio of cubic boron nitride contained in the cubic boron nitride sintered body is denoted as X volume % and thermal conductivity of the cubic boron nitride sintered body is denoted as Y (W/m·K).
    Type: Application
    Filed: October 29, 2010
    Publication date: January 3, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Makoto Setoyama, Satoru Kukino
  • Publication number: 20120302425
    Abstract: The cubic boron nitride sintered body tool of the present invention has a cubic boron nitride sintered body including cubic boron nitride particles and a binder phase at at least a cutting edge. The cubic boron nitride sintered body includes 40-70 volume % of cubic boron nitride particles. The binder phase includes a first component and a second component. The first component includes TiC, and the second component includes one or both of TiB2 and AlB2. When the X-ray diffraction intensity of plane (200) of the first component is I1 and the X-ray diffraction intensity of plane (101) of said second component is I2, I1 is the maximum of the X-ray diffraction intensity of all components in the cubic boron nitride sintered body excluding the cubic boron nitride particles, and satisfies 0.01?I2/I1?0.1.
    Type: Application
    Filed: October 7, 2011
    Publication date: November 29, 2012
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Publication number: 20120230786
    Abstract: cBN sintered body includes cBN and a binder phase, wherein a content of the cBN is 82-98 volume %, and in a cross section of the cBN sintered body, an isolated binder phase having an area of 0.05-0.5 ?m2 has a protrusion of two or more steps, and assuming that in a first-step protrusion, A1 represents a side length which is perpendicular in a tip direction, and B1 represents a side length which is parallel in the tip direction; and in a second-step protrusion, A2 represents a side length which is perpendicular in the tip direction, and B2 represents a side length which is parallel in the tip direction, an area ratio of an isolated binder phase having a protrusion in which A1/B1 is 1-10 times of A2/B2, to the whole of the binder phase having the area of 0.05-0.5 ?m2, is 25% or more.
    Type: Application
    Filed: October 18, 2011
    Publication date: September 13, 2012
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yusuke Matsuda, Katsumi Okamura, Satoru Kukino
  • Publication number: 20120219373
    Abstract: In a pilot hole of a workpiece made of a difficult-to-cut cast iron, a cutting tool having a leading end to which a cutting insert is attached is inserted to cut the surface of the wall of the pilot hole. At this time, the cutting tool rotates about an axis (?) and also revolves about another axis (?), so that contouring is performed on the workpiece by the tool. The cutting insert is formed of a sintered body having a CBN content of not less than 85% by volume, and the cutting insert has a thermal conductivity of not less than 100 W/(mK).
    Type: Application
    Filed: October 28, 2010
    Publication date: August 30, 2012
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Tomohiro Fukaya
  • Publication number: 20120213601
    Abstract: A cutting tool having excellent chip treatability and adhesion resistance is provided. The cutting tool includes a hard sintered body in at least a cutting edge and has a rake face and a flank face. The rake face has a chip breaker in a protruded or uneven shape. The hard sintered body contains at least 20% by volume of cubic boron nitride. A region of not more than 20 ?m from a surface of the hard sintered body on the rake face side includes A-structures made of cubic boron nitride and B-structures made of at least one selected from the group consisting of hexagonal boron nitride, amorphous boron nitride, and boron oxide. The volume ratio of the B-structures to the sum of the A-structures and B-structures, B/(A+B), is not less than 5% by volume and not more than 90% by volume.
    Type: Application
    Filed: August 30, 2011
    Publication date: August 23, 2012
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Makoto Setoyama, Satoru Kukino
  • Publication number: 20120208006
    Abstract: A cubic boron nitride sintered body tool has, at least at a cutting edge, a cubic boron nitride sintered body composed of a cubic boron nitride particle and a binder phase. The binder phase contains at least Al2O3 and a Zr compound. On any straight line in the sintered body, the mean value of a continuous distance occupied by Al2O3 is 0.1-1.0 ?m, and the standard deviation of the continuous distance occupied by Al2O3 is not more than 0.8. On the straight line, X/Y is 0.1-1 where X represents the number of points of contact between Al2O3 and the Zr compound, and Y represents the sum of the number of points of contact between Al2O3 and cBN and the number of points of contact between Al2O3 and binder phase component(s) other than Al2O3 and the Zr compound.
    Type: Application
    Filed: July 25, 2011
    Publication date: August 16, 2012
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Patent number: 8178220
    Abstract: A surface-covered CBN sintered body tool includes a base material formed with a cubic boron nitride (CBN) sintered body and a surface covering film covering a surface of the base material, and has a nega-land exposing the CBN sintered body in at least a portion thereof and a flank having the surface covering film formed thereon. With this, the surface-covered CBN sintered body tool having high defect resistance and wear resistance can be provided. The surface covering film preferably includes a nitride or a carbonitride of a compound including at least one element selected from the group consisting of Ti, Cr, Zr, and V and at least one element selected from the group consisting of Al, Si and B, or a nitride or a carbonitride of Ti.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: May 15, 2012
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Tomohiro Fukaya
  • Patent number: 8124553
    Abstract: The composite sintered body of the invention is a composite sintered body, containing 20 volume % or more and 80 volume % or less of cubic boron nitride particles, and a binder; wherein the binder contains at least one selected from the group consisting of nitrides, carbides, borides, and oxides of elements in the group 4a, elements in the group 5a, and elements in the group 6a in the periodic table, and solid solutions thereof, at least one selected from the group consisting of simple substances of Zr, Si, Hf, Ge, W and Co, compounds thereof, and solid solutions thereof, and a compound of Al; and when the composite sintered body contains therein W and/or Co, the total weight of the W and/or Co is less than 2.0 weight % and further the composite sintered body contains therein one or more of the Zr, Si, Hf and Ge (hereinafter referred to as “X”), and when the composite sintered body contains the X, the amount of each of the X is 0.005 weight % or more and less than 2.0 weight %, X/(X+W+Co) is 0.
    Type: Grant
    Filed: January 23, 2008
    Date of Patent: February 28, 2012
    Assignees: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.
    Inventors: Katsumi Okamura, Satoru Kukino, Minori Teramoto, Tomohiro Fukaya, Katsuko Yamamoto
  • Publication number: 20110262700
    Abstract: A surface-covered CBN sintered body tool includes a base material formed with a cubic boron nitride (CBN) sintered body and a surface covering film covering a surface of the base material, and has a nega-land exposing the CBN sintered body in at least a portion thereof and a flank having the surface covering film formed thereon. With this, the surface-covered CBN sintered body tool having high defect resistance and wear resistance can be provided. The surface covering film preferably includes a nitride or a carbonitride of a compound including at least one element selected from the group consisting of Ti, Cr, Zr, and V and at least one element selected from the group consisting of Al, Si and B, or a nitride or a carbonitride of Ti.
    Type: Application
    Filed: July 5, 2011
    Publication date: October 27, 2011
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Tomohiro Fukaya
  • Patent number: 7985470
    Abstract: An object is to raise both the wear resistance and chipping resistance of diamond sintered compacts while taking advantage of the characteristics of highly chipping-resistant microfine-grain diamond sintered compacts. A sintered diamond layer 3 is formed by sintering diamond grains and a binder on a cemented carbide substrate 2. This sintered diamond layer 3 comprises a main diamond layer 4 and a Co-rich diamond layer 5 that is present between the main diamond layer 4 and the cemented carbide substrate 2 and that has a Co content larger than that of the main diamond layer 4; the main diamond layer has a residual compressive stress of 1.5 GPa to 3 GPa.
    Type: Grant
    Filed: February 2, 2007
    Date of Patent: July 26, 2011
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yoshihiro Kuroda, Satoru Kukino, Tomohiro Fukaya
  • Patent number: 7794860
    Abstract: It is an object of the invention to provide a tool for precision finishing and grooving of quenched steel by thinning a coating film of a CBN sintered compact tool. The invention provides a surface-coated high hardness material for tool comprising a cubic boron nitride sintered compact (CBN sintered compact, hereinafter) as a substrate and at least one coating film layer formed on the surface of the substrate wherein said coating film layer has thickness of 0.1 ?m or more and less than 1 ?m and comprises, as main component, a compound having at least one kind of element selected from C, N and O, and Ti and Al. If this material is used as a grooving tool, excellent performance is exhibited. Examples of the coating film are an intermediate layer, a wear-resistant film, a surface layer and the like.
    Type: Grant
    Filed: January 16, 2009
    Date of Patent: September 14, 2010
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Katsumi Okamura, Satoru Kukino, Michiko Matsukawa, Mitsuhiro Goto
  • Patent number: 7771847
    Abstract: To provide a high cBN content ratio sintered body that improves fatigue life of the machined part and has a longer tool lifespan than conventional cBN sintered body tools by suppressing the production of the affected layer by machining formed on the machined surface of the workpiece to be cut and by promoting residual compression stress. That is a cBN sintered body according to the present invention is a cBN sintered body for high surface integrity machining having a cBN component of not less than 87% and not more than 99% by volume % and a thermal conductivity of 100 W/m·K or more; and the outermost surface of the cBN sintered body 1 is coated with a heat resistant film 2 having a thickness of 0.5 ?m to 12 ?m comprising a compound of at least one element selected from 4a, 5a, 6a group elements and Al, and at least one element selected from C, N, and O.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: August 10, 2010
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Satoru Kukino, Yoshihiro Kuroda, Tomohiro Fukaya, Katsumi Okamura
  • Patent number: 7765902
    Abstract: It is an object to provide a cutting tool which can perform high-quality, high-efficiency machining of a workpiece such as hardened steel. The cutting tool includes a finishing cutting edge 6 which initially cuts into the workpiece, and superfinishing cutting edges 7 for finishing the workpiece cut by the finishing cutting edge. The superfinishing cutting edges 7 project from the finishing cutting edge by a predetermined amount B in such a direction that the depth of cut of the superfinishing cutting edges increases. Each superfinishing cutting edge includes a burnishing portion 7a having a predetermined width L in the feed direction of the tool, and a wiper portion 7b. The superfinishing cutting edges 7 burnish the finished surface formed by the finishing cutting edge, while removing a affected layer formed by the finishing cutting edge.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: August 3, 2010
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yoshihiro Kuroda, Satoru Kukino, Katsumi Okamura, Tomohiro Fukaya
  • Patent number: D664168
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: July 24, 2012
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Shinya Uesaka