Patents by Inventor Satoru Kukino

Satoru Kukino has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170233295
    Abstract: A sintered body of the present invention is a sintered body including a first material and cubic boron nitride. The first material is partially-stabilized ZrO2 including 5 to 90 volume % of Al2O3 dispersed in crystal grain boundaries or crystal grains of partially-stabilized ZrO2.
    Type: Application
    Filed: April 20, 2016
    Publication date: August 17, 2017
    Applicants: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Akito Ishii, Takashi Harada, Katsumi Okamura, Satoru Kukino
  • Publication number: 20170217838
    Abstract: A hard material which, when used as a material of a sintered material, makes it possible to obtain a sintered material with excellent abrasion resistance, a sintered material, a cutting tool including the sintered material, a method for manufacturing the hard material and a method for manufacturing the sintered material are provided. The hard material contains aluminum, nitrogen, and at least one element selected from the group consisting of titanium, chromium, and silicon, and has a cubic rock salt structure.
    Type: Application
    Filed: August 4, 2015
    Publication date: August 3, 2017
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Takashi Harada, Akito Ishii, Satoru Kukino
  • Publication number: 20170197885
    Abstract: A sintered compact according to the present invention includes: a first material that is cubic boron nitride; a second material that is an oxide of zirconium; and a third material that is an oxide of aluminum, the second material including cubic ZrO2 and ZrO, the third material including ?-Al2O3, and the sintered compact satisfying the following relation: 0.9?Izro2(111)/Ial(110)?30; and 0.3?Izro(111)/Ial(110)?3, where Ial(110), Izro2(111), and Izro(111) respectively represent X-ray diffraction intensities of a (110) plane of the ?-Al2O3, a (111) plane of the cubic ZrO2, and a (111) plane of the ZrO.
    Type: Application
    Filed: January 26, 2016
    Publication date: July 13, 2017
    Inventors: Katsumi Okamura, Mayu Danda, Satoru Kukino
  • Publication number: 20170197886
    Abstract: A sintered compact has a first material, a second material, and a third material. The first material is cubic boron nitride. The second material is a compound including zirconium. The third material is an aluminum oxide and the aluminum oxide includes a fine-particle aluminum oxide. The sintered compact has a first region in which not less than 5 volume % and not more than 50 volume % of the fine-particle aluminum oxide is dispersed in the second material. On arbitrary straight lines in the first region, an average value of continuous distances occupied by the fine-particle aluminum oxide is not more than 0.08 ?m and a standard deviation of the continuous distances occupied by the fine-particle aluminum oxide is not more than 0.1 ?m.
    Type: Application
    Filed: February 24, 2016
    Publication date: July 13, 2017
    Inventors: Mayu Danda, Katsumi Okamura, Satoru Kukino
  • Publication number: 20170173703
    Abstract: A sintered body includes cubic boron nitride grains as hard phase grains, and has a thermal conductivity of less than 20 W·m?1·K?1, for cutting a nickel-based heat-resistant alloy formed of crystal grains having a coarse grain size represented by a grain size number of 5 or less defined by ASTM standard E112-13. A cutting tool includes this sintered body. Accordingly, the sintered body having high fracture resistance in addition to high wear resistance, as well as the cutting tool including the sintered body are provided.
    Type: Application
    Filed: February 16, 2016
    Publication date: June 22, 2017
    Inventors: Kentaro Chihara, Satoru Kukino
  • Publication number: 20170173702
    Abstract: A sintered body includes cubic boron nitride grains as hard phase grains, and has a thermal conductivity of not less than 15 W·m?1·K?1 and not more than 40 W·m?1·K?1, for cutting a nickel-based heat-resistant alloy formed of crystal grains having a fine grain size represented by a grain size number of more than 5 defined by ASTM standard E112-13. A cutting tool includes this sintered body. Accordingly, the sintered body having both high wear resistance and high fracture resistance, as well as the cutting tool including the sintered body are provided.
    Type: Application
    Filed: February 16, 2016
    Publication date: June 22, 2017
    Inventors: Kentaro Chihara, Satoru Kukino
  • Patent number: 9649692
    Abstract: A tool includes, at least on its edge, a sintered cBN compact which includes cBN particles and a bonding phase, a plurality of flutes is formed on a rake face, each of the flutes having a starting end on the edge ridgeline and causing the edge ridgeline to be wavy, and the terminal end of the flute is disposed inwardly of the edge ridgeline. It is preferable that the flute width of the flute decreases with distance from the edge ridgeline, the flute depth of the flute decreases with distance from the edge ridgeline, and the rake face has a positive rake angle.
    Type: Grant
    Filed: April 9, 2013
    Date of Patent: May 16, 2017
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Kunishige Tanaka, Satoru Kukino
  • Publication number: 20160297010
    Abstract: A cutting insert including a surface involved in cutting, for which a cutting tool material of a hard sintered body is used. A radius of a nose R portion is 0.4 mm or greater and 2.4 mm or less, an apex angle ? of the nose R portion is 50° or greater and 95° or less, a rake angle ? at a position of a bisecting plane of the apex angle of the nose R portion is 1° or greater and 10° or less, a chamfer provided in a cutting edge portion is a negative land with unequal width, and at least on one side of the negative land with respect to a boundary which is an apex of a nose R portion cutting edge, a width of the negative land gradually decreases from the apex of the nose R portion cutting edge to a position at which the nose R portion cutting edge is connected to a linear cutting edge. Let W1 be the width of the negative land at the apex of the nose R portion cutting edge, and W2 be the width of the negative land at both ends of the nose R portion cutting edge, then the W1 is 0.04 mm or greater and 0.
    Type: Application
    Filed: September 11, 2015
    Publication date: October 13, 2016
    Inventors: Satoru Kukino, Kentaro Chihara, Takashi Harada
  • Patent number: 9346716
    Abstract: A tool made of a cubic boron nitride sintered body which has a long life in a stable manner in any application of cutting and plastic working is provided. The tool made of the cubic boron nitride sintered body according to the present invention includes a cubic boron nitride sintered body at least at a tool working point and it is characterized by satisfying an Equation (I) and any one of an Equation (II) and an Equation (III) 20?X?98??(I) Y?0.6×X+3 (where 20?X<88)??(II) Y?5.8×X?455 (where 88?X?98)??(III) where a ratio of cubic boron nitride contained in the cubic boron nitride sintered body is denoted as X volume % and thermal conductivity of the cubic boron nitride sintered body is denoted as Y (W/m·K).
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: May 24, 2016
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Makoto Setoyama, Satoru Kukino
  • Patent number: 9308707
    Abstract: A joined product has a cemented carbide sintered compact serving as a first material to be joined and a cBN sintered compact serving as a second material to be joined, wherein: the first material to be joined and the second material to be joined are joined together via a joining material disposed therebetween and containing titanium (Ti); and a titanium nitride (TiN) compound layer having a thickness of 10-300 nm is produced at an interface between the second material to be joined and the joining material.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: April 12, 2016
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp., National Institute of Advanced Industrial Science and Technology
    Inventors: Tomoyuki Ishida, Hideki Moriguchi, Takeru Nakashima, Satoru Kukino, Shinichiro Yurugi, Teruhiro Enami, Katsumi Okamura, Yusuke Matsuda, Koji Sano, Keizo Kobayashi, Kimihiro Ozaki
  • Publication number: 20150328691
    Abstract: A composite sintered body according to the present invention contains at least cubic boron nitride and a binder. Cubic boron nitride has a continuous skeleton structure as a result of bonding of a plurality of first cubic boron nitride particles to each other. The binder has a continuous structure as a result of bonding of a plurality of binder particles to each other, that are present in a region except for a bonding interface where the first cubic boron nitride particles are bonded to each other. Second cubic boron nitride particles isolated from the first cubic boron nitride particles forming the skeleton structure are dispersed in the continuous structure of the binder particles.
    Type: Application
    Filed: January 6, 2015
    Publication date: November 19, 2015
    Inventors: Katsumi OKAMURA, Satoru KUKINO, Tomohiro FUKAYA
  • Patent number: 9186728
    Abstract: A cutting tool having excellent chip treatability and adhesion resistance is provided. The cutting tool includes a hard sintered body in at least a cutting edge and has a rake face and a flank face. The rake face has a chip breaker in a protruded or uneven shape. The hard sintered body contains at least 20% by volume of cubic boron nitride. A region of not more than 20 ?m from a surface of the hard sintered body on the rake face side includes A-structures made of cubic boron nitride and B-structures made of at least one selected from the group consisting of hexagonal boron nitride, amorphous boron nitride, and boron oxide. The volume ratio of the B-structures to the sum of the A-structures and B-structures, B/(A+B), is not less than 5% by volume and not more than 90% by volume.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: November 17, 2015
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Makoto Setoyama, Satoru Kukino
  • Patent number: 9120707
    Abstract: cBN sintered body includes cBN and a binder phase, wherein a content of the cBN is 82-98 volume %, and in a cross section of the cBN sintered body, an isolated binder phase having an area of 0.05-0.5 ?m2 has a protrusion of two or more steps, and assuming that in a first-step protrusion, A1 represents a side length which is perpendicular in a tip direction, and B1 represents a side length which is parallel in the tip direction; and in a second-step protrusion, A2 represents a side length which is perpendicular in the tip direction, and B2 represents a side length which is parallel in the tip direction, an area ratio of an isolated binder phase having a protrusion in which A1/B1 is 1-10 times of A2/B2, to the whole of the binder phase having the area of 0.05-0.5 ?m2, is 25% or more.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: September 1, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yusuke Matsuda, Katsumi Okamura, Satoru Kukino
  • Patent number: 9016987
    Abstract: In a pilot hole of a workpiece made of a difficult-to-cut cast iron, a cutting tool having a leading end to which a cutting insert is attached is inserted to cut the surface of the wall of the pilot hole. At this time, the cutting tool rotates about an axis (?) and also revolves about another axis (?), so that contouring is performed on the workpiece by the tool. The cutting insert is formed of a sintered body having a CBN content of not less than 85% by volume, and the cutting insert has a thermal conductivity of not less than 100 W/(mK).
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: April 28, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Tomohiro Fukaya
  • Patent number: 8999023
    Abstract: A composite sintered body according to the present invention contains at least cubic boron nitride and a binder. Cubic boron nitride has a continuous skeleton structure as a result of bonding of a plurality of first cubic boron nitride particles to each other. The binder has a continuous structure as a result of bonding of a plurality of binder particles to each other, that are present in a region except for a bonding interface where the first cubic boron nitride particles are bonded to each other. Second cubic boron nitride particles isolated from the first cubic boron nitride particles forming the skeleton structure are dispersed in the continuous structure of the binder particles.
    Type: Grant
    Filed: May 28, 2007
    Date of Patent: April 7, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Tomohiro Fukaya
  • Patent number: 8999511
    Abstract: A cBN sintered body tool has the following feature. In at least one cross sectional surface of the cBN sintered body tool taken along a plane perpendicular to a joining surface having the largest area in joining surfaces between the cBN sintered body and the joining layer, a point C and a point D are assumed to represent points away by ¼ of the length of a line segment connecting a point A and a point B shown in a figure. A value obtained when an area of a region surrounded by a line segment connecting the point C and the point D, the first cBN particle, the second cBN particle, and the binder phase is divided by the length of the line segment connecting the point A and point B to each other is 0.14-0.6 ?m.
    Type: Grant
    Filed: April 3, 2012
    Date of Patent: April 7, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yasunori Kobayashi, Satoru Kukino, Makoto Setoyama
  • Patent number: 8993132
    Abstract: A cubic boron nitride sintered body tool has, at least at a cutting edge, a cubic boron nitride sintered body composed of a cubic boron nitride particle and a binder phase. The binder phase contains at least Al2O3 and a Zr compound. On any straight line in the sintered body, the mean value of a continuous distance occupied by Al2O3 is 0.1-1.0 ?m, and the standard deviation of the continuous distance occupied by Al2O3 is not more than 0.8. On the straight line, X/Y is 0.1-1 where X represents the number of points of contact between Al2O3 and the Zr compound, and Y represents the sum of the number of points of contact between Al2O3 and cBN and the number of points of contact between Al2O3 and binder phase component(s) other than Al2O3 and the Zr compound.
    Type: Grant
    Filed: July 25, 2011
    Date of Patent: March 31, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Patent number: 8962505
    Abstract: It is an object of the present invention to provide a sintered cBN compact having excellent wear resistance and fracture resistance even in machining centrifugally cast iron having a property of being difficult to machine, and to provide a sintered cBN compact tool. A sintered cBN compact of the present invention contains 20% by volume or more and 65% by volume or less of cBN and, as a binder, 34% by volume or more and less than 80% by volume of Al2O3, at least one selected from the group consisting of nitrides, carbides, carbonitrides, borides, and boronitrides of Zr and solid solutions thereof (hereinafter, referred to as “X”), and ZrO2, the total amount of X and ZrO2 being 1.0% by volume or more and 6.0% by volume or less, the volume ratio of ZrO2 to Al2O3, ZrO2/Al2O3, being 0.010 or more and less than 0.100, in which the ratio Itetragonal ZrO2(101)/I?Al2O3(110) is 0.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: February 24, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Patent number: 8951318
    Abstract: A composite sintered body according to the present invention contains at least cubic boron nitride and a binder. Cubic boron nitride has a continuous skeleton structure as a result of bonding of a plurality of first cubic boron nitride particles to each other. The binder has a continuous structure as a result of bonding of a plurality of binder particles to each other, that are present in a region except for a bonding interface where the first cubic boron nitride particles are bonded to each other. Second cubic boron nitride particles isolated from the first cubic boron nitride particles forming the skeleton structure are dispersed in the continuous structure of the binder particles.
    Type: Grant
    Filed: May 28, 2007
    Date of Patent: February 10, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Tomohiro Fukaya
  • Publication number: 20150016902
    Abstract: A tool includes, at least on its edge, a sintered cBN compact which includes cBN particles and a bonding phase, a plurality of flutes is formed on a rake face, each of the flutes having a starting end on the edge ridgeline and causing the edge ridgeline to be wavy, and the terminal end of the flute is disposed inwardly of the edge ridgeline. It is preferable that the flute width of the flute decreases with distance from the edge ridgeline, the flute depth of the flute decreases with distance from the edge ridgeline, and the rake face has a positive rake angle.
    Type: Application
    Filed: April 9, 2013
    Publication date: January 15, 2015
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Kunishige Tanaka, Satoru Kukino