Patents by Inventor Satoru Kurita

Satoru Kurita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9486879
    Abstract: There is provided a bonding material capable of forming a bonding body under an inert gas atmosphere such as a nitrogen atmosphere, and capable of exhibiting a bonding strength that endures a practical use even if not a heat treatment is applied thereto at a high temperature, which is the bonding material containing silver nanoparticles coated with a fatty acid having a carbon number of 8 or less and having an average primary particle size of 1 nm or more and 200 nm or less, and silver particles having an average particle size of 0.5 ?m or more and 10 ?m or less, and an organic material having two or more carboxyl groups.
    Type: Grant
    Filed: May 13, 2011
    Date of Patent: November 8, 2016
    Assignee: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Satoru Kurita, Keiichi Endoh, Yu Saito, Yutaka Hisaeda, Toshihiko Ueyama
  • Publication number: 20160254243
    Abstract: A joining silver sheet with high joining strength contains silver particles having a particle diameter of from 1 to 250 nm integrated by sintering, and has a capability of further undergoing sintering on heating and retaining the silver sheet at a temperature range of from TA to TB (° C.) satisfying 270 £ TA<TB £ 350. A method of making the silver sheet includes subjecting a coated film of a silver paste containing silver powder containing silver particles having a particle diameter of from 1 to 250 nm, and a dispersion medium that undergoes volatilization in a temperature range of 200° C. or lower, which are mixed with each other, to a heat treatment at a temperature range, at which no sintering occurs, and then baking at a temperature of from 170 to 250° C. under application of a pressure of from 5 to 35 MPa.
    Type: Application
    Filed: October 6, 2014
    Publication date: September 1, 2016
    Inventors: Satoru KURITA, Keiichi ENDOH, Hiromasa MIYOSHI
  • Publication number: 20160211195
    Abstract: In a method for producing an electronic part mounting substrate wherein an electronic part 14 is mounted on one major surface (a surface to which the electronic part 14 is to be bonded) of the metal plate 10 of copper, or aluminum or the aluminum alloy (when a plating film 20 of copper is formed on the surface), the one major surface of the metal plate 10 (or the surface of the plating film 20 of copper) is surface-machined to be coarsened so as to have a surface roughness of not less than 0.4 ?m, and then, a silver paste is applied on the surface-machined major surface (or the surface-machined surface of the plating film 20 of copper) to arrange the electronic part 14 thereon to sinter silver in the silver paste to form a silver bonding layer 12 to bond the electronic part 14 to the one major surface of the metal plate 10 (or the surface of the plating film 20 of copper) with the silver bonding layer 12.
    Type: Application
    Filed: September 2, 2014
    Publication date: July 21, 2016
    Applicant: DOWA METALTECH CO., LTD.
    Inventors: Naoya Sunachi, Hideyo Osanai, Satoru Kurita
  • Publication number: 20160136763
    Abstract: A bonding material of a silver paste includes: fine silver particles having an average primary particle diameter of 1 to 50 nanometers, each of the fine silver particles being coated with an organic compound having a carbon number of not greater than 8, such as hexanoic acid; silver particles having an average primary particle diameter of 0.5 to 4 micrometers, each of the silver particles being coated with an organic compound, such as oleic acid; a solvent containing 3 to 7% by weight of an alcohol and 0.3 to 1% by weight of a triol; a dispersant containing 0.5 to 2% by weight of an acid dispersant and 0.01 to 0.1% by weight of phosphate ester dispersant; and 0.01 to 0.
    Type: Application
    Filed: June 19, 2014
    Publication date: May 19, 2016
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Keiichi Endoh, Minami Nagaoka, Satoru Kurita, Hiromasa Miyoshi, Yoshiko Kohno, Akihiro Miyazawa
  • Publication number: 20160121435
    Abstract: A metal paste for joining includes aggregates of metal nanoparticles and a solvent, and an average particle size of the aggregates is 1 ?m or more.
    Type: Application
    Filed: May 15, 2014
    Publication date: May 5, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi FURUKAWA, Hiroomi KOBAYASHI, Yoshinori SHIBATA, Keisuke UCHIDA, Hiromasa MIYOSHI, Keiichi ENDOH, Satoru KURITA, Minami NAGAOKA
  • Publication number: 20160101486
    Abstract: There is provided a metal nanoparticle dispersion which can be bonded at a lower temperature (for example, 200° C. or less), and enabling to obtain excellent mechanical properties and electric properties of the bonded portion, the metal nanoparticle dispersion, including: metal nanoparticles, with at least a part of a surface of each particle coated with amine A having 8 or more carbon atoms; and a dispersion medium for dispersing the metal nanoparticles, wherein the dispersion medium contains amine B which is primary, secondary, or tertiary amine having 7 or less carbon atoms, and which is linear alkyl amine or alkanol amine.
    Type: Application
    Filed: April 25, 2014
    Publication date: April 14, 2016
    Inventors: Keiichi ENDOH, Hiromasa MIYOSHI, Takashi HINOTSU, Satoru KURITA, Yoshiko KOHNO
  • Patent number: 9273235
    Abstract: A bonding material using silver nanoparticles considerably changes in coating-material property in response to a slight change in composition, and the stability thereof has been insufficient for large-amount application. A bonding material which uses silver nanoparticles, meets the requirements for mass printing, attains dimensional stability, and gives a smooth printed surface is provided. The bonding material includes silver nanoparticles which have at least an average primary particle diameter of 1 nm to 200 nm and have been coated with an organic substance having 8 or less carbon atoms, a dispersion medium, and a viscosity modifier composed of an organic substance, and has a viscosity (measured at a shear rate of 15.7 [1/s]) of 100 Pa·s or lower and a thixotropic ratio (measured at a shear rate of 3.1 [1/s]/measured at a shear rate of 15.7 [1/s]) of 4 or lower.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: March 1, 2016
    Assignee: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Satoru Kurita, Takashi Hinotsu, Shinya Sasaki
  • Publication number: 20150028085
    Abstract: The occurrence of uneven drying in the center and end of a surface of a bonding layer during a desolvation process of a pre-drying step is reduced to ensure highly reliable bonding without peeling of a bonding surface even after repeated exposure to heat shock after bonding. The bonding material of the present invention to achieve the object contains silver nanoparticles coated with organic substance having 6 or less carbon atoms and having an average primary particle diameter of 10 to 30 nm as main silver particles, silver nanoparticles coated with an organic substance having 6 or less carbon atoms and having an average primary particle diameter of 100 to 200 nm as secondary silver particles, two kinds of solvents having different boiling points, and a dispersant.
    Type: Application
    Filed: January 20, 2012
    Publication date: January 29, 2015
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Keiichi Endoh, Satoru Kurita, Minami Nagaoka
  • Publication number: 20140147695
    Abstract: An electronic part mounting substrate includes: a metal plate 10 (for mounting thereon electronic parts) of aluminum or an aluminum alloy having a substantially rectangular planar shape, one major surface of the metal plate 10 being surface-processed so as to have a surface roughness of not less than 0.2 micrometers; a plating film 20 of nickel or a nickel alloy formed on the one major surface of the metal plate 10; an electronic part 14 bonded to the plating film 20 by a silver bonding layer 12 (containing a sintered body of silver); a ceramic substrate having a substantially rectangular planar shape, one major surface of the ceramic substrate 16 being bonded to the other major surface of the metal plate 10; and a radiating metal plate (metal base plate) 18 bonded to the other major surface of the ceramic substrate 16.
    Type: Application
    Filed: November 22, 2013
    Publication date: May 29, 2014
    Applicant: DOWA METALTECH CO., LTD.
    Inventors: Naoya Sunachi, Hideyo Osanai, Satoru Kurita
  • Publication number: 20140120359
    Abstract: [OBJECT] A composition of a metal nanoparticle is provided in which reproducibility in a method of producing a metal film with excellent low-temperature sinterable properties is improved. An article using the metal nanoparticle composition is also provided. [SOLVING MEANS] A composition of a metal nanoparticle that has a secondary aggregation diameter (median diameter) of 2.0 ?m or less as determined by disk centrifugal-type particle size measurement is used.
    Type: Application
    Filed: March 17, 2011
    Publication date: May 1, 2014
    Applicant: DOWA Electronics Materials Co., Ltd.
    Inventors: Gregory A JABLONSKI, Michael A MASTROPIETRO, Kimitaka SATO, Satoru KURITA, Hidefumi FUJITA
  • Publication number: 20140113109
    Abstract: A bonding material using silver nanoparticles considerably changes in coating-material property in response to a slight change in composition, and the stability thereof has been insufficient for large-amount application. A bonding material which uses silver nanoparticles, meets the requirements for mass printing, attains dimensional stability, and gives a smooth printed surface is provided. The bonding material includes silver nanoparticles which have at least an average primary particle diameter of 1 nm to 200 nm and have been coated with an organic substance having 8 or less carbon atoms, a dispersion medium, and a viscosity modifier composed of an organic substance, and has a viscosity (measured at a shear rate of 15.7 [1/s]) of 100 Pa·s or lower and a thixotropic ratio (measured at a shear rate of 3.1 [1/s]/measured at a shear rate of 15.7 [1/s]) of 4 or lower.
    Type: Application
    Filed: June 10, 2011
    Publication date: April 24, 2014
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Satoru Kurita, Takashi Hinotsu, Shinya Sasaki
  • Publication number: 20130323529
    Abstract: There is provided a bonding material capable of forming a bonding body under an inert gas atmosphere such as a nitrogen atmosphere, and capable of exhibiting a bonding strength that endures a practical use even if not a heat treatment is applied thereto at a high temperature, which is the bonding material containing silver nanoparticles coated with a fatty acid having a carbon number of 8 or less and having an average primary particle size of 1 nm or more and 200 nm or less, and silver particles having an average particle size of 0.5 ?m or more and 10 ?m or less, and an organic material having two or more carboxyl groups.
    Type: Application
    Filed: May 13, 2011
    Publication date: December 5, 2013
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Satoru Kurita, Keiichi Endoh, Yu Saito, Yutaka Hisaeda, Toshihiko Ueyama
  • Publication number: 20130265735
    Abstract: Disclosed is a metal nanoparticle paste that uses the low-temperature sintering characteristics of metal nanoparticles to easily obtain a metal bond with excellent conductivity and mechanical strength, and which can form a wiring pattern with excellent conductivity. The metal nanoparticle paste is characterized by containing (A) metal nanoparticles, (B) a protective film that coats the surface of the metal nanoparticles, (C) a carboxylic acid, and (D) a dispersion medium.
    Type: Application
    Filed: June 2, 2011
    Publication date: October 10, 2013
    Inventors: Isao Nakatani, Masato Hirose, Keita Harashima, Satoru Kurita, Tatsuya Kiyota
  • Publication number: 20100112361
    Abstract: An object of the present invention is to provide an industrially excellent method for removing lead that is high in removal effect of lead, capable of implementing the removal even in small facilities and of suppressing capital investment cost. A material to be treated selected from the group consisting of a pure metal and an alloy is heated to obtain a melt. The melt is contacted with at least one of a metal halide and a metal oxyhalide to remove lead in the material to be treated.
    Type: Application
    Filed: October 30, 2009
    Publication date: May 6, 2010
    Applicant: TAMURA KAKEN CORPORATION
    Inventors: Satoru Kurita, Taiichi Ohno, Nobuo Tajima
  • Patent number: 6250087
    Abstract: A super-quick freezing method and apparatus for preserving the freshness of food ingredients and food products while enabling long-term storage is provided. Provided is a freezing store 11 capable of lowering the inner-temperature to −30° C. to −100° C.; and a fluctuating magnetic field generator 21 for applying a unidirectional magnetic field, which fluctuates within a 5% to 15% range about a arbitrary reference value fixed at a value between 1 to 20000 Gs in the positive and negative directions, to the central portion of the store. Also provided are ventilators 31 for circulating cold air within the store at a wind velocity of 1 to 5 m/sec; and a sound wave generator 41 for superimposing sound waves in the audio-frequency range with a sound pressure level of 2 to 10 dB onto the cold wind circulated by the ventilators 31. Also provided is an electric field generator 51 for applying an electric field with an intensity of 100 to 1000 kV/m to the central portion of the store.
    Type: Grant
    Filed: October 1, 1999
    Date of Patent: June 26, 2001
    Assignee: ABI Limited
    Inventors: Norio Owada, Satoru Kurita