Patents by Inventor Satoru Mori

Satoru Mori has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180066355
    Abstract: A Cu—Ga alloy sputtering target of the present invention is made of a Cu—Ga alloy, in which a carbon concentration is 30 ppm by mass or lower. In an observed structure, an area ratio of crystal grains having a grain size of 10 ?m or less is 5% to 50% and an area ratio of crystal grains having a grain size of 100 ?m or more is 1% to 30%.
    Type: Application
    Filed: March 10, 2016
    Publication date: March 8, 2018
    Inventors: Yuki Yoshida, Toshiaki Ueda, Satoru Mori
  • Patent number: 9748080
    Abstract: According to the present invention, a Cu—Ga alloy sputtering target which is a sintered body has a composition with 29.5 atom % to 43.0 atom % of Ga and a balance of Cu and inevitable impurities. A Cu—Ga alloy crystal particle in the sintered body has a structure in which ? phase particles are dispersed in a ?1-phase crystal particle. A method for producing the sputtering target includes a step of performing normal pressure sintering by heating a molded body formed of a powder mixture of a pure Cu powder and a Cu—Ga alloy powder in a reducing atmosphere, and a step of cooling the obtained sintered body at a cooling rate of 0.1° C./min to 1.0° C./min, at a temperature having a range of 450° C. to 650° C.
    Type: Grant
    Filed: November 18, 2014
    Date of Patent: August 29, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yuuki Yoshida, Kouichi Ishiyama, Satoru Mori
  • Publication number: 20170213711
    Abstract: A copper alloy sputtering target is formed by a copper alloy including the content of Ca being 0.3 to 1.7% by mass, the total content of Mg and Al being 5 ppm or less by mass, the content of oxygen being 20 ppm or less by mass, and the remainder is Cu and inevitable impurities. A manufacturing method of a copper alloy sputtering target comprises steps of: preparing a copper having purity of 99.99% or more by mass; melting the copper so as to obtain a molten copper; controlling components so as to obtain a molten metal having a predetermined component composition by the addition of Ca having a purity of 98.5% or more by mass into the molten copper and by melting the Ca; casting the molten metal so as to obtain an ingot; and performing stress relieving annealing after performing hot rolling to the ingot.
    Type: Application
    Filed: April 6, 2017
    Publication date: July 27, 2017
    Inventors: Satoru Mori, Toshio Sakamoto, Kiyoyuki Ookubo
  • Publication number: 20170011895
    Abstract: According to the present invention, a Cu—Ga alloy sputtering target which is a sintered body has a composition with 29.5 atom % to 43.0 atom % of Ga and a balance of Cu and inevitable impurities. A Cu—Ga alloy crystal particle in the sintered body has a structure in which ? phase particles are dispersed in a ?1-phase crystal particle. A method for producing the sputtering target includes a step of performing normal pressure sintering by heating a molded body formed of a powder mixture of a pure Cu powder and a Cu—Ga alloy powder in a reducing atmosphere, and a step of cooling the obtained sintered body at a cooling rate of 0.1° C./min to 1.0° C./min, at a temperature having a range of 450° C. to 650° C.
    Type: Application
    Filed: November 18, 2014
    Publication date: January 12, 2017
    Inventors: Yuuki Yoshida, Kouichi Ishiyama, Satoru Mori
  • Patent number: 9543128
    Abstract: A sputtering target for forming protective film according to the invention is used to form protective film on one surface or both surfaces of a Cu wiring film, and includes 8.0 to 11.0% by mass of Al, 3.0 to 5.0% by mass of Fe, 0.5 to 2.0% by mass of Ni and 0.5 to 2.0% by mass of Mn with a remainder of Cu and inevitable impurities. In addition, a laminated wiring film includes a Cu wiring film and protective film formed on one surface or both surfaces of the Cu wiring film, and the protective film is formed by using the above sputtering target.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: January 10, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Souhei Nonaka
  • Publication number: 20160361760
    Abstract: A copper ingot of the present invention which is casted by a belt-caster type continuous casting apparatus includes: 1 ppm by mass or less of carbon; 10 ppm by mass or less of oxygen; 0.8 ppm by mass or less of hydrogen; 15 ppm by mass to 35 ppm by mass of phosphorus; and a balance of Cu and inevitable impurities, and includes inclusions formed of oxides containing carbon, phosphorus, and Cu.
    Type: Application
    Filed: November 28, 2014
    Publication date: December 15, 2016
    Applicant: MITISUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Eiho Watanabe
  • Patent number: 9518320
    Abstract: A copper alloy sputtering target is made of a copper alloy having a composition containing Ca in a range of 0.3 mass % to 1.7 mass % with a remainder of Cu and inevitable impurities, a Ca-segregated phase (10) in which Ca is segregated is dispersed in a matrix phase, and the Ca-segregated phase contains a Cu-dispersed phase (11) made of Cu.
    Type: Grant
    Filed: August 27, 2014
    Date of Patent: December 13, 2016
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Toshio Sakamoto, Kiyoyuki Ookubo
  • Publication number: 20160237551
    Abstract: Provided are a sputtering target composed of a Cu—Ga sintered compact that has a further reduced oxygen content and can suppress abnormal discharges, and a method for producing the same. The sintered compact has a component composition containing a Ga content of 20 at % or higher and less than 30 at % with the balance being Cu and inevitable impurities, and has an oxygen content of 100 ppm or lower and an average grain size of 100 ?m or less, and exhibits the diffraction peaks assigned to the ? and ? phases of CuGa as observed in X-ray diffraction, wherein the main peak intensity of the diffraction peaks assigned to the ? phase is 10% or higher relative to that of the diffraction peaks assigned to the ? phase.
    Type: Application
    Filed: October 7, 2013
    Publication date: August 18, 2016
    Inventors: Kazunori Igarashi, Muneaki Watanabe, Yuuki Yoshida, Kouichi Ishiyama, Satoru Mori
  • Publication number: 20160208376
    Abstract: The present invention provides a sputtering target of a Cu—Ga sintered body in which the oxygen content is further reduced and the abnormal discharging can be suppressed, and a method for producing the same. The sputtering target according to the present invention is a sintered body having: a texture in which Na compound phases are dispersed in a matrix with a ? phase and a ? phase of a Cu—Ga alloy; and a component composition made of: 20 atomic % to 30 atomic % of Ga; 0.05 atomic % to 10 atomic % of Na; and the Cu balance and inevitable impurities including elements other than Na in the Na compound, wherein an average grain size of the ? phase is 30 ?m to 100 ?m, and an average grain size of the Na compound phases is equal to or less than 8.5 ?m.
    Type: Application
    Filed: July 25, 2014
    Publication date: July 21, 2016
    Inventors: Yuuki Yoshida, Kouichi Ishiyama, Satoru Mori
  • Publication number: 20160201188
    Abstract: A sputtering target is provided for forming a protective film which is used for forming a protective film on a single surface or both surfaces of a Cu wiring film, the sputtering target including 5 to 15 mass % of Ni or Ni and Al in total (where the Ni content is 0.5 mass % or higher); 0.1 to 5.0 mass % of Mn; 0.5 to 7.
    Type: Application
    Filed: October 10, 2014
    Publication date: July 14, 2016
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Shozo Komiyama
  • Publication number: 20150060269
    Abstract: A copper alloy sputtering target is made of a copper alloy having a composition containing Ca in a range of 0.3 mass % to 1.7 mass % with a remainder of Cu and inevitable impurities, a Ca-segregated phase (10) in which Ca is segregated is dispersed in a matrix phase, and the Ca-segregated phase contains a Cu-dispersed phase (11) made of Cu.
    Type: Application
    Filed: August 27, 2014
    Publication date: March 5, 2015
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Toshio Sakamoto, Kiyoyuki Ookubo
  • Publication number: 20150034482
    Abstract: A copper alloy sputtering target is formed by a copper alloy including the content of Ca being 0.3 to 1.7% by mass, the total content of Mg and Al being 5 ppm or less by mass, the content of oxygen being 20 ppm or less by mass, and the remainder is Cu and inevitable impurities. A manufacturing method of a copper alloy sputtering target comprises steps of: preparing a copper having purity of 99.99% or more by mass; melting the copper so as to obtain a molten copper; controlling components so as to obtain a molten metal having a predetermined component composition by the addition of Ca having a purity of 98.5% or more by mass into the molten copper and by melting the Ca; casting the molten metal so as to obtain an ingot; and performing stress relieving annealing after performing hot rolling to the ingot.
    Type: Application
    Filed: July 17, 2014
    Publication date: February 5, 2015
    Inventors: Satoru Mori, Toshio Sakamoto, Kiyoyuki Ookubo
  • Publication number: 20140315043
    Abstract: A sputtering target for forming protective film which is used to form a protective film on one surface or both surfaces of a Cu wiring film contains Ni: 5.0 to 15.0% by mass, Mn: 2.0 to 10.0% by mass, Zn: 30.0 to 50.0% by mass, Al: 0.5 to 7.0% by mass, and a remainder composed of Cu and inevitable impurities. A laminated wiring film is provided with a Cu wiring film and the protective film formed on one surface or both surfaces of the Cu wiring film, and the protective film is formed by the above-described sputtering target for forming protective film.
    Type: Application
    Filed: April 8, 2014
    Publication date: October 23, 2014
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Sohei Nonaka
  • Publication number: 20140227557
    Abstract: A sputtering target for forming protective film according to the invention is used to form protective film on one surface or both surfaces of a Cu wiring film, and includes 8.0 to 11.0% by mass of Al, 3.0 to 5.0% by mass of Fe, 0.5 to 2.0% by mass of Ni and 0.5 to 2.0% by mass of Mn with a remainder of Cu and inevitable impurities. In addition, a laminated wiring film includes a Cu wiring film and protective film formed on one surface or both surfaces of the Cu wiring film, and the protective film is formed by using the above sputtering target.
    Type: Application
    Filed: November 26, 2013
    Publication date: August 14, 2014
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoru Mori, Souhei Nonaka
  • Patent number: 8796144
    Abstract: A method of forming a thin film interconnect in which a film is formed by sputtering method using a Cu—Ca alloy target and a thin film interconnect formed by the method, the method comprising: forming a Cu—Ca alloy film by sputtering method using a Cu—Ca alloy target that contains 0.5 atomic % or more and less than 5 atomic % of Ca, and the balance consisting of Cu and unavoidable impurities; and performing heat treatment of the Cu—Ca alloy film at a temperature of 300 to 700° C. in an inert gas atmosphere containing trace amount of oxygen defined by oxygen partial pressure in the range of 10?4 to 10?10 atm.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: August 5, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventor: Satoru Mori
  • Patent number: 8658009
    Abstract: This Cu alloy sputtering target includes, in terms of atomic percent: Al: 1% to 10%; and Ca: 0.1% to 2%, with the balance being Cu and 1% or less of inevitable impurities. This thin film transistor includes: a gate electrode layer joined to the surface of a glass substrate through an adhesion layer; a gate insulating layer; a Si semiconductor layer; an n-type Si semiconductor layer; a barrier layer; a wire layer composed of a drain electrode layer and a source electrode layer, both of which are mutually divided; a passivation layer; and a transparent electrode layer, wherein the barrier layer is formed by sputtering under an oxidizing atmosphere using the Cu alloy sputtering target.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: February 25, 2014
    Assignees: Mitsubishi Materials Corporation, Ulvac, Inc.
    Inventors: Kazunari Maki, Kenichi Yaguchi, Yosuke Nakasato, Satoru Mori
  • Patent number: 8502285
    Abstract: This thin-film transistor includes a drain electrode film and a source electrode film, each of which includes a composite copper alloy film including a copper alloy underlayer that is formed so as to come into contact with a barrier film and a Cu layer that is formed on the copper alloy underlayer. One aspect of the copper alloy underlayer includes a concentrated layer including 2 mol % to 30 mol % of Ca, 20 mol % to 50 mol % of oxygen, and Cu and inevitable impurities as the balance. Another aspect of the copper alloy underlayer includes a concentrated layer including 2 mol % to 30 mol % of Ca, 1 mol % to 10 mol % in total of one or more selected from the group consisting of Al, Sn, and Sb, 20 mol % to 50 mol % of oxygen, and Cu and inevitable impurities as the balance.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: August 6, 2013
    Assignees: Mitsubishi Materials Corporation, Ulvac, Inc.
    Inventors: Satoru Mori, Shozo Komiyama
  • Patent number: 8384083
    Abstract: This thin-film transistor includes adhesive strength enhancing films between a barrier film and electrode films. Each of the adhesive strength enhancing film is composed of two zones including (a) a pure copper zone that is formed on the electrode film side, and (b) a component concentrated zone that is formed in an interface portion contact with the barrier film, and that includes Cu, Ca, oxygen, and Si as constituents. In concentration distributions of Ca and oxygen in a thickness direction of the component concentrated zone, a maximum content of Ca of a Ca-containing peak is in a range of 5 to 20 at %, and a maximum content of oxygen of an oxygen-containing peak is in a range of 30 to 50 at %, respectively.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: February 26, 2013
    Assignees: Mitsubishi Materials Corporation, Ulvac, Inc.
    Inventors: Satoru Mori, Shozo Komiyama
  • Patent number: 8147427
    Abstract: To provide a means capable easily releasing twist of two or more guidewires passed through a guiding catheter without pulling out the guidewires. A twist releasing apparatus has a shaft, a first tube formed at the tip of the shaft and has a first lumen through which two or more guidewires can be passed, a second tube disposed through a gap at the tip side in the axis direction relative to the first tube and has a second lumen through the two or more guidewires can be passed, and a connection portion for connecting the first tube and the second tube so that the two or more guidewires can be passed through the first lumen and the second lumen. The second tube has a slit that is formed in an axis direction and can be elastically deformed. The connection portion can be elastically deformed into a curved shape in the axis direction.
    Type: Grant
    Filed: March 22, 2010
    Date of Patent: April 3, 2012
    Assignee: Nipro Corporation
    Inventors: Shinsuke Nanto, Satoru Mori
  • Publication number: 20110309444
    Abstract: This Cu alloy sputtering target includes, in terms of atomic percent: Al: 1% to 10%; and Ca: 0.1% to 2%, with the balance being Cu and 1% or less of inevitable impurities. This thin film transistor includes: a gate electrode layer joined to the surface of a glass substrate through an adhesion layer; a gate insulating layer; a Si semiconductor layer; an n-type Si semiconductor layer; a barrier layer; a wire layer composed of a drain electrode layer and a source electrode layer, both of which are mutually divided; a passivation layer; and a transparent electrode layer, wherein the barrier layer is formed by sputtering under an oxidizing atmosphere using the Cu alloy sputtering target.
    Type: Application
    Filed: October 22, 2009
    Publication date: December 22, 2011
    Applicants: ULVAC, Inc., MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazunari Maki, Kenichi Yaguchi, Yosuke Nakasato, Satoru Mori