Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: An attachment system for attaching a first component and a second component includes a dual sided tape assembly having a dual sided tape, a release liner having a pull-down peel tab and a base release liner releasably attached to the dual sided tape, and a retainer for holding the pull-down peel tab to the base. The retainer may be either a sleeve or an adhesive pad. If the retainer is a sleeve, the release liner includes an intermediate portion between the pull-down peel tab and the base. Folded areas exist between the pull-down peel tab, the intermediate area, and the base. A portion of the intermediate portion passes through the sleeve. If retainer is an adhesive pad, the adhesive pad is attached to the base. The pull-down peel tab is temporarily attached to the adhesive pad when initially installed on a substrate.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: A method for forming a tool for creating a formed component includes providing a forming tool having a core and cavity with respective core and cavity shutoff bands. Core and cavity finished parting planes are determined, wherein the engagement of the core and cavity finished parting planes defines a forming cavity. Rough portions of the core and cavity shutoff bands are removed to define respective rough parting planes. The respective rough parting planes are offset by approximately 130 microns from the respective core and cavity finished parting planes. The core and cavity are semi-finished to relieve stress within the core and cavity. The core and cavity shutoff bands are fine cut so that outer surfaces of the core and cavity shutoff bands are equal to the respective finished parting planes. The engagement between the core and cavity outer surfaces is substantially free of gaps.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: Side structure for a motor vehicle includes an upper leg pusher located immediately outboard of a panel adjacent to a seat and inboard of a structural member such as a side impact beam. The upper leg pusher has a lower-stiffness portion adjacent to the rear section of the panel and aligned with an upper thigh position of the seat, and a higher-stiffness portion adjacent to the forward section of the panel, which is offset outboard relative to the rear section. When the structural component is urged inboard during a side impact event, the higher-stiffness portion of the pusher begins to urge the forward panel section inboard before the lower stiffness portion begins to urge the rear panel section inboard. The rear panel section may be located below an arm rest of a door, and the forward panel section may be forms a recessed surface above a storage pocket.

Abstract: Side structure for a motor vehicle includes an upper leg pusher located immediately outboard of a panel adjacent to a seat and inboard of a structural member such as a side impact beam. The upper leg pusher has a lower-stiffness portion adjacent to the rear section of the panel and aligned with an upper thigh position of the seat, and a higher-stiffness portion adjacent to the forward section of the panel, which is offset outboard relative to the rear section. When the structural component is urged inboard during a side impact event, the higher-stiffness portion of the pusher begins to urge the forward panel section inboard before the lower stiffness portion begins to urge the rear panel section inboard. The rear panel section may be located below an arm rest of a door, and the forward panel section may be forms a recessed surface above a storage pocket.

Abstract: A trim panel retention assembly for a vehicle includes a retention bracket mounted to an inner door panel and a trim panel bracket mounted to a door trim panel. The trim panel bracket is proximate and spaced from the retention bracket such that the retention bracket deters the trim panel bracket and door trim panel from detaching from the inner door panel during a side impact collision.

Abstract: A trim panel retention assembly for a vehicle includes a retention bracket mounted to an inner door panel and a trim panel bracket mounted to a door trim panel. The trim panel bracket is proximate and spaced from the retention bracket such that the retention bracket deters the trim panel bracket and door trim panel from detaching from the inner door panel during a side impact collision.