Abstract: A card dispensing system for dispensing cards along a conveying surface which conveys sliced products downstream of a slicer for packaging the sliced products. A hopper contains a stack of cards which are withdrawn from the hopper by a suction force provided via at least one suction cup. The suction cup is moveable vertically to retrieve and remove the card from the hopper. The suction cup is moveable laterally to move the card into a receiving position where a card clamp on a damp carriage arrives to receive the card. Suction force on the card is released when the card damp damps down on the card. The clamp carriage moves the card from the receiving position to the staging position where a nip engages with the card to feed the card through a junction in the conveyor line just as a food product passes over the junction.

Abstract: A method for weighing sliced products to generate product batches of a pre-determined weight. A slicer slices products which are disposed onto a slice scale located beneath the output end of the slicer. An intermediate weight is measured at a pre-determined point in the slicing process. The intermediate weight information is used to calculate the minimum number of completion slices, based on thicknesses of the slices, needed to meet the target weight. The competed draft is transferred to a check sale where a final draft weight is measured and compared to a sum of the intermediate weight and the weight of the completion slices. Comparison of the weight is used to adjust slicing parameters for more precise targeting of the desired weight of the next draft. Completion slices may be adjusted in thickness to minimize the giveaway weight.

Abstract: A weight correction system for a slicing apparatus includes a weigh scale that weighs a draft of slices output from a slicer, a laser device arranged above the drafts of slices from the slicer, and a control that assigns a weight to each draft of slices, compares the weight to a pre-selected acceptable weight and determines a correction indicator representative of the number of slices to be added to or subtracted from each draft. The control commands the laser device to project the correction indicator onto a top slice of the draft. The laser device can project the correction indicator onto the draft as the draft is moving on a conveyor, or the laser device projects the correction indicator onto the drafts when the drafts are stationary, such as when the drafts are stationary in a packaging station.

Abstract: A rotary molding system for molding food products, mold cavities formed when a mold shell rotates mold shapes disposed along the mold shell into a fill position between a fill plate and a wear plate. Molded food products are removed from mold cavities using knock-out cups, the use of air pressure, or the use of a vacuum source disposed below the mold cavity, without the need to slow the rotation of the mold shell. Knock-out cups may be used with a heating system to reduce accumulation of unwanted materials on the knock-out cups. The rotary molding system can also be used to form products with contoured surfaces. A smart tagging system can be used to ensure that compatible sets of mold shells and knock out cups are being used. A vacuum region may be disposed upstream of the fill position to remove air within the mold cavity prior to filling.

Abstract: The food product machine with a food supply, a rotary food pump connected to the food supply, a molding mechanism having a mold plate and a knockout drive, and a mold plate reciprocating between a fill and a discharge position. The knockout drive reciprocates a knockout plunger to discharge molded food products from the mold plate the mold plate being reciprocated between a cavity fill position and a cavity discharge position. The machine includes a manifold connected an outlet of the food pump and having an outlet passageway connected to an inlet of the molding mechanism for filling the cavity of the mold plate. The machine can further include a fill plunger system for increasing the till pressure of the food mass prior to filling the mold cavities. Plungers extend into the manifold to displace food mass volume and increase the pressure in the manifold.

Abstract: The food product machine with a food supply, a rotary food pump connected to the food supply, a molding mechanism having a mold plate and a knockout drive, and a the mold plate configured to be driven to reciprocated between a fill and a discharge position. The knockout drive is reciprocating a knockout plunger to discharge molded food products from a cavity in the mold plate, the mold plate being reciprocated by a mold plate drive between a cavity fill position and a cavity discharge position. The machine further includes a manifold connected an outlet of the food pump and having an outlet passageway connected to an inlet of the molding mechanism for filling the cavity of the mold plate.

Abstract: A patty-forming machine includes a food supply system where the drive mechanism for feed screws use integrated and compact motor and gearbox assemblies. The feed screws have heavy wall thickness flights and the feed screw shafts are journaled through modular bearing assemblies. A conveyor that forms the bottom of the hopper uses a sealed drum motor housed in the drive roller to drive the conveyor. A food supply system includes independent sensing means for indicating whenever the moldable food material accumulated at one end of the hopper exceeds a given level.

Abstract: A food product alignment device for a conveyor includes a plurality of upright pins that act in pin pairs to align respective food products that approach the pin pairs on a moving conveyor. Particularly for round food products or food product stacks, a misaligned round food product will slightly pivot on the moving conveyor when contacting a first pin to be evenly positioned between the two pins of the respective pin pair. The pins are retractable to a position beneath the conveyor after the food products are aligned to allow the aligned food products to continue proceeding on the conveyor.

Abstract: A food patty molding machine has a reciprocating mold plate. A moldable food product is pumped through a fill passage into cavities of the mold plate when the mold plate is in its fill position. A fill plate, interposed in the fill passage immediately adjacent the mold plate, has a multiplicity of fill orifices distributed in a predetermined pattern throughout an area aligned with the mold cavity when the mold plate is in its fill position. The fill orifices define paths through the fill plate, wherein the paths each have an inlet portion that is perpendicular to a fill side face of the mold plate that is connected to an outlet portion that is obliquely angled to a fill side face of the mold plate. A seal-off stripper plate is interposed in the fill passage immediately adjacent the face of the fill plate opposite the mold plate. The stripper plate is movable along a path transverse to the mold plate path between a fill location and a discharge location.

Abstract: A method is provided for loading stacked food product into packages. Open top containers are arranged in rows and movable into a loading station. A shuttle conveyor has a retractable and extendable conveying surface, the conveying surface having an end region extendable to a position arranged above the containers of a row of the containers. A guiding and pushing apparatus is arranged above the row and includes guides that are lowered to capture a row of stacked food products on the conveying surface, and plungers within the guides that lower and press a top of the stacks. When the conveying surface is retracted from beneath the guides and the row of containers, the guides are lowered further, adjacent to the containers, and the plungers are lowered with respect to the guides to push the stacks into the containers.

Abstract: A food molding mechanism for a patty-forming machine that uses a servomotor to drive a crank arrangement. The crank arrangement drives a mold plate. The mechanism uses a reducer with a replaceable output shaft. The reducer engages a servomotor utilizing a double enveloping worm gear providing gear enmeshment across an arc portion of the servomotor main gear. A servomotor driven knockout apparatus comprises a cam and lever arrangement. Oil reservoirs for the knock-out cams are substantially sealed in the mold cover.

Abstract: A food handling system having a vacancy reduction system. The vacancy reduction system includes the main conveyor, a food product parking station, a vacancy detector, a robot, and a controller. The vacancy detector is configured to detect a vacant food product position on the main conveyor. The robot has a working range for moving between the parking station and the main conveyor. The controller is signal-connected to the vacancy detector. The controller is configured to receive a signal from the vacancy detector indicating a vacant food product position on the conveyor. The controller is signal-connected to the robot and has control instructions for instructing the robot to move the food product from the food product parking station to the vacant food product position on the main conveyor.

Abstract: A food handling system having a positioning system and method. The positioning system includes a main conveying surface, an electronic sensor, a controller and a robot. The main conveying surface is configured to move food products. The electronic sensor is configured to capture position data about one or more food products on the main conveying surface within a sensor range of the sensor. The controller is signal-connected to the electronic sensor and the robot. The controller is configured to receive data captured by the sensor and is configured to instruct the robot to move a food product to a destination position. The robot is configured to reposition one or more food products on the conveying surface according to instructions sent by the controller. The robot has a longitudinal and a lateral working range. The food product may include formed meat patties or sliced meat or cheese products.

Abstract: A shuttle system including a main conveyor for transporting food products in a longitudinal direction, a supply of open top containers displaced along a longitudinal direction and movable in the longitudinal direction into a filling station. The shuttle system includes a shuttle robot for moving food products from the main conveyor to an open top container in the filling station. A sensor for receiving food product position data and a controller receiving data from the sensor and for instructing operation of the robot.

Abstract: A system, suitable for high-speed operation, by which raw product (45), such as a slab of meat, can be accurately processed, such as by slicing into segments of desired weight, comprises a product profiling apparatus (15). The product profiling apparatus (15) measures the profile of the physical process. The product profiling apparatus (15) includes line lasers (75, 85) for directing a line of light across the upper and lower surfaces of the product (45) and visual image cameras (80, 90) directed toward the profile surface to capture, at fixed increments, the product profile. The product may also be weighed and the product density determined from the overall profile measurements. A controller (150) receives this data, and instructs the physical process accordingly.

Abstract: An automated system combines the output from multiple food product producing machines, and formatting the combined output into a format for packaging. A combining conveyor has a first lane and a second lane adjacent to the first lane. Plural food product producing machines output food products onto the combining conveyor. At least one, and preferably more than one, of the food product producing machines outputs food product into an onload position in the second lane. One or more shifting mechanisms shift the food product from the second lane into the first lane. The first and second lanes move together along a conveyor moving direction and each shifting mechanism is located downstream in a conveyor moving direction from the onload position.

Abstract: A mold plate for use in a reciprocating mold plate patty-forming apparatus includes a flat body having a plurality of cavities for forming patties. The flat body has a fill side face and an opposite face. A grid pattern of grooves is formed on the second face extending longitudinally and laterally on the second face. The pattern extends a lateral distance that is about equivalent to an overall patty cavity field width. Longitudinal and lateral slots that penetrate though a thickness of the mold plate and flow connect fill side pressure and meat with the pattern of grooves on the second face to balance the pressure on the opposite faces of the flat body.

Abstract: A loaf feed apparatus for a food article slicing machine. The apparatus has at least a first conveyor driven by a hollow shaft and a second conveyor driven by a second shaft. The second shaft independently operates within said hollow shaft. The hollow shaft and the second shaft are driven by independent drive sources. The apparatus also includes at least one lower conveyor driven by a drive roller having a outer diameter and a recessed diameter where the drive belt is connected around the recessed diameter and the conveyor belt is connected around the outer diameter. The drive belt operates within an area defined by the first conveyor belt. The apparatus also has a loaf gate for separating a slicing station from the loaf feed apparatus.

Abstract: An information carrier system for a food article slicing machine. The system is for reading data from removable parts of the slicing machine. The system has a data carrier located on one or more removable parts for storing data and a head for reading data from the data carrier or for writing data to the data carrier guides. A shear support is one of the removable parts.

Abstract: A scrap food slice disposal mechanism for a food article slicing machine. The disposal mechanism has a jump conveyor with a disposal position for discharging scrap slices. The disposal mechanism has a disposal path where the jump conveyor operates in the reverse direction and slices are directed to a scrap conveyor for disposal or recycling.