Abstract: An automated sequenced food article tray loading method and apparatus for a slicing machine where food articles can be loaded sequentially into designated and separated lanes of a lift tray and automatically sequentially assume a preload condition. Food article separation is maintained on the lift tray after the food articles are loaded. A food article sweep mechanism receives the food articles on the lift tray in their separated positions and transfers the food articles into the food article feed mechanism while maintaining the separated positions. The food article sweep mechanism is a substantially open structure without enclosing walls.

Abstract: A slicing apparatus and a weighing and classifying conveyor combination with cleanup position wherein, the elevated food article feed mechanism can be collapsed to a maintenance position, the weighing and classifying conveyor is oriented at a distance from the slicing apparatus and the slicing head cover is automatically lifted to an open cleanup position. The machine has laser intrusion detectors that are used to shut down systems when an unwanted intrusion by a person or object is detected.

Abstract: A knife blade retraction mechanism for a food article slicing machine. The mechanism retracts the slicing blade from the slicing plane during the dwell between sliced groups to prevent scrap generation. The mechanism also has a knife blade brake to quickly top the slicing blade.

Abstract: An apparatus is provided for filling food product drafts into packages. A supply of open top containers are arranged in rows and carried by an elongated web of film and are movable by the web into a fill station. A shuttle conveyor has a retractable and extendable conveying surface, the conveying surface arranged above the fill station and having an end region extendable to a position arranged to deposit food product drafts into the containers of the first row by circulation of the conveying surface. The conveying surface is retractable, or extendable, to reposition the end to a position arranged to deposit food product drafts carried on the conveying surface into the containers of the second row and each subsequent row. A tamping apparatus is carried by the conveyor to retract or extend with the conveying surface end.

Abstract: A system, suitable for high-speed operation, by which raw product (45), such as a slab of meat, can be accurately processed, such as by slicing into segments of desired weight, comprises a product profiling apparatus (15). The product profiling apparatus (15) measures the profile of the physical process. The product profiling apparatus (15) includes line lasers (75, 85) for directing a line of light across the upper and lower surfaces of the product (45) and visual image cameras (80, 90) directed toward the profile surface to capture, at fixed increments, the product profile. The product may also be weighed and the product density determined from the overall profile measurements. A controller (150) receives this data, and instructs the physical process accordingly.

Abstract: A system, suitable for high-speed operation, by which raw product (45), such as a slab of meat, can be accurately processed, such as by slicing into segments of desired weight, comprises a product profiling apparatus (15). The product profiling apparatus (15) measures the profile of the physical process. The product profiling apparatus (15) includes line lasers (75, 85) for directing a line of light across the upper and lower surfaces of the product (45) and visual image cameras (80, 90) directed toward the profile surface to capture, at fixed increments, the product profile. The product may also be weighed and the product density determined from the overall profile measurements. A controller (150) receives this data, and instructs the physical process accordingly.

Abstract: A sheet interleaver is provided for a slicing machine that includes a slicing plane for slicing an elongated food product and a sheet from web material beneath the elongated product. The interleaver includes a supply of web material, a drawing station, a feed station, and a controller. The drawing station has a first driver for drawing web material from the supply. The feed station has a second driver for receiving web material from the drawing station and driving the web material through a cutting nip into the slicing plane. The controller is in signal-communication with at least one of the first and second drivers to drive web material at select differential speeds by the first and second drivers such that tension between the drawing station and the feed station is controlled to allow a slackened length of web material between the drawing station and the feed station.

Abstract: A food molding mechanism for a patty-forming machine that uses a servomotor to drive a crank arrangement. The crank arrangement drives a mold plate. The mechanism uses a reducer with a replaceable output shaft. The reducer engages a servomotor utilizing a double enveloping worm gear providing gear enmeshment across an arc portion of the servomotor main gear. A servomotor driven knockout apparatus comprises a cam and lever arrangement. Oil reservoirs for the knock-out cams are substantially sealed in the mold cover.

Abstract: A patty-forming machine includes a food supply system where the drive mechanism for feed screws use integrated and compact motor and gearbox assemblies. The feed screws have heavy wall thickness flights and the feed screw shafts are journaled through modular bearing assemblies. A conveyor that forms the bottom of the hopper uses a sealed drum motor housed in the drive roller to drive the conveyor. A food supply system includes independent sensing means for indicating whenever the moldable food material accumulated at one end of the hopper exceeds a given level.

Abstract: A method is provided for loading stacked food product into packages. Open top containers are arranged in rows and movable into a loading station. A shuttle conveyor has a retractable and extendable conveying surface, the conveying surface having an end region extendable to a position arranged above the containers of a row of the containers. A guiding and pushing apparatus is arranged above the row and includes guides that are lowered to capture a row of stacked food products on the conveying surface, and plungers within the guides that lower and press a top of the stacks. When the conveying surface is retracted from beneath the guides and the row of containers, the guides are lowered further, adjacent to the containers, and the plungers are lowered with respect to the guides to push the stacks into the containers.

Abstract: A breather air and food product fines pumping system for a reciprocating mold plate food product forming machine pumps air and fines to a collection area. A pumping surface is provided by a rearward facing surface of the mold plate. A pumping chamber is arranged between the pumping surface and a food product fines collection area. The rearward facing surface of the mold plate defines a movable limit of the pumping chamber. A valve element of a first valve is arranged between the pumping chamber and the collection area to create suction in the pumping chamber when the rearward facing surface of the mold plate is moving forward, and to allow the pumping chamber to pump air and fines into the collection area when the rearward facing surface of the mold plate is moving rearward. Breather holes in a breather plate are in communication with a breather passage that is in communication with the pumping chamber and with outside air through further valve arrangements.

Abstract: A mold plate for use in a reciprocating mold plate patty-forming apparatus includes a flat body having a plurality of cavities for forming patties. The flat body has a fill side face and an opposite face. A grid pattern of grooves is formed on the second face extending longitudinally and laterally on the second face. The pattern extends a lateral distance that is about equivalent to an overall patty cavity field width. Longitudinal and lateral slots that penetrate though a thickness of the mold plate and flow connect fill side pressure and meat with the pattern of grooves on the second face to balance the pressure on the opposite faces of the flat body.

Abstract: A drive system reciprocates a mold plate between a cavity fill position and a patty discharge position, and can also reciprocate knock out plungers to discharge molded food patties from cavities in the mold plate at the patty discharge position. This drive system includes a first electric motor; a first rotary-to-linear motion converting apparatus operatively connected to the first electric motor; at least one drive member operatively connected between the first rotary-to-linear motion converting apparatus and the mold plate to reciprocate the mold plate. The drive system can also include a second electric motor; a second rotary-to-linear motion converting apparatus operatively connected to the second electric motor; and at least one knock out member operatively connected between the second rotary-to-linear motion converting apparatus and the knock out plungers, to reciprocate the knock out plungers.

Abstract: An apparatus is provided for loading stacked food product into packages. Open top containers are arranged in rows and movable into a loading station. A shuttle conveyor has a retractable and extendable conveying surface, the conveying surface having an end region extendable to a position arranged above the containers of a row of the containers. A guiding and pushing apparatus is arranged above the row and includes guides that are lowered to capture a row of stacked food products on the conveying surface, and plungers within the guides that lower and press a top of the stacks. When the conveying surface is retracted from beneath the guides and the row of containers, the guides are lowered further, adjacent to the containers, and the plungers are lowered with respect to the guides to push the stacks into the containers.

Abstract: A frame structure is provided for a reciprocating mold plate type food product forming apparatus. The frame structure includes an angular strut configuration for resisting horizontal reciprocating forces caused by the reciprocating mold plate and associated drive, and a tie rod arrangement for resisting separation-reaction forces caused by food product compression by a plunger in a pump cylinder of a food product pump. A base plate supports the frame structure. A first angular strut extends from a rear location forwardly and upwardly to an elevated central location and is fixed to the frame portion. A second angular strut extends from a forward location rearward and upwardly to the elevated central location and is fixed to said frame portion. The first and second struts transfer the horizontal component of the reciprocating forces into the base plate. A plurality of tie rods span between a backing plate that mounts a hydraulic cylinder that drives the plunger, and the pump cylinder.

Abstract: A method of loading a slab onto a slicing path of a slicing machine, includes the steps of: providing a slab-loading position wherein during a loading operation a slab is placed in the slab-loading position; providing a gripper that moves from a home position clear of a slab in the slab-loading position to an engagement position wherein the gripper engages a trailing end of the slab, wherein during a slicing operation, the gripper moves with the slab along a longitudinal path into a slicing plane of a moving slicing blade until the slab is effectively entirely sliced by the blade, wherein the gripper is then retracted in a reverse direction to the home position; providing a slab-staging position over the slab-loading position; providing a slab-ready position laterally adjacent to the slab-staging position; sweeping a slab from the slab-ready position into the slab-staging position; and lowering the slab from the slab-staging position into the slab-loading position.

Abstract: An improved hydraulic system is provided for a reciprocating mold plate, patty-forming apparatus wherein food product is delivered under pressure from a pump cylinder to mold plate cavities. The plunger is driven during a first phase by force from a hydraulic cylinder from a retracted position distant from the pump cylinder to a ready position initially compressing food product loaded into said pump cylinder. Thereafter, the plunger is driven during a second phase by the hydraulic cylinder to load food product under pressure into the mold plate cavities. The hydraulic cylinder is supplied with hydraulic fluid during the first phase by a low pressure hydraulic fluid pump and during the second phase by a high pressure hydraulic fluid pump. According to the invention, the low pressure hydraulic fluid pump and the high pressure hydraulic fluid pump are positioned within a reservoir, at least partially submerged in hydraulic fluid held within the reservoir, during operation.

Abstract: A loaf reload mechanism for a slicing machine that includes a loaf-loading position wherein during a loading operation a loaf is placed in the loaf-loading position to be engaged by a gripper and driven into a cutting plane. The loaf reload mechanism includes a loaf-staging position located over the loaf-loading position, the loaf-staging position having a lowering mechanism to position a loaf from the loaf-staging position to the loaf-loading position. The reload mechanism also includes a loaf-ready position located laterally adjacent to the loaf-staging position, and a sweep mechanism configured to laterally move a loaf from the loaf-ready position into the loaf-staging position.

Abstract: A food patty molding machine has a reciprocating mold plate. A moldable food product is pumped through a fill passage into cavities of the mold plate when the mold plate is in its fill position. A fill plate, interposed in the fill passage immediately adjacent the mold plate, has a multiplicity of fill orifices distributed in a predetermined pattern throughout an area aligned with the mold cavity when the mold plate is in its fill position. The fill orifices define paths through the fill plate, wherein the paths each have an inlet portion that is perpendicular to a fill side face of the mold plate that is connected to an outlet portion that is obliquely angled to a fill side face of the mold plate. A seal-off stripper plate is interposed in the fill passage immediately adjacent the face of the fill plate opposite the mold plate. The stripper plate is movable along a path transverse to the mold plate path between a fill location and a discharge location.

Abstract: A food product alignment device for a conveyor includes a plurality of upright pins that act in pin pairs to align respective food products that approach the pin pairs on a moving conveyor. Particularly for round food products or food product stacks, a misaligned round food product will slightly pivot on the moving conveyor when contacting a first pin to be evenly positioned between the two pins of the respective pin pair. The pins are retractable to a position beneath the conveyor after the food products are aligned to allow the aligned food products to continue proceeding on the conveyor.