Abstract: A method to produce olefins may include supplying a hydrocarbon feed to an outer tube of a thermal energy recovery assembly; heating the hydrocarbon feed in the outer tube of the thermal energy recovery assembly to output a preheated hydrocarbon feed; supplying the preheated hydrocarbon feed to an electrically powered cracking furnace comprising a reaction zone to heat the preheated hydrocarbon feed; cracking the preheated hydrocarbon feed in the reaction zone of the electrically heated cracking furnace using heat generated by electricity to output hot reactor effluent comprising cracked hydrocarbons and olefins; supplying the hot reactor effluent to an inner tube of the thermal energy recovery assembly; and cooling the hot reactor effluent in the inner tube of the thermal energy recovery assembly by transferring heat to the hydrocarbon feed.

Abstract: An electrically powered furnace may include a furnace housing and heating elements extending in the furnace housing. The furnace also may include heating tubes extending in the interior volume, and each of the heating tubes may define an interior passage positioned to receive and heat the feed as the feed passes through the interior passage. The heating tubes may be positioned in the furnace housing to receive heat radiated from the heating elements, and the heating tubes may be arranged in one or more of at least two rows or at least two columns and such that each of the heating tubes is substantially equidistant from three or more of the heating elements. A method may include supplying a feed to the heating tubes, heating the heating tubes via the heating elements, and heating the feed via as the feed passes through the heating tubes.

Abstract: An electrically powered furnace and related methods may include an electrically powered furnace having an output of at least one megawatt with a control system; a furnace housing comprising one or more housing walls at least partially defining an interior volume; a plurality of heating zones within the interior volume; and a plurality of heated tubes extending in the interior volume. A method may include providing the feed to the electrically powered furnace; and algorithmically adjusting the output of the one or more heating elements for each of the plurality of heating zones to heat the feed to a desired temperature while maintaining temperatures of the one or more heating elements within predetermined parameters.

Abstract: A method for carrying out a chemical reaction includes using a reactor arrangement in which reaction tubes arranged in a reactor vessel are heated to a reaction tube temperature level between 400° C. and 1,500° C. during a reaction period using radiant heat provided by means of one or more electric heating elements arranged in the reactor vessel. In at least a part of the reactor vessel in which the heating elements are provided, a gas atmosphere is provided during the reaction period, which gas atmosphere has a defined volume fraction of oxygen.

Abstract: A method for preparing a hydrocracking catalyst comprising: (i) providing a shaped body comprising a zeolite and a binder, wherein the shaped body has been obtained by shaping, calcination and cooling, wherein the zeolite is ZSM-5 having a silica (SiO2) to alumina (Al2O3) molar ratio of 25-75; (ii) optionally drying the shaped body at a temperature of 100-300° C. for a period of at least 1 hour; (iii) depositing a hydrogenation metal on the shaped body by an impregnation for a period of at most 2 hours such that the amount of the hydrogenation metal is 0.010-0.30 wt % with respect to the total catalyst; (iv) optionally rinsing the metal deposited shaped body with water; and (v) heat-treating the metal deposited shaped body in air at a temperature of 250-300° C. for a period of 1-5 hours; wherein the catalyst comprises a total of less than 0.05 wt % sodium and cesium.

Abstract: A process for hydrocracking 2,4-dimethylpentane and/or 2,2,3-trimethylbutane can comprise: contacting a hydrocracking feed stream in the presence of hydrogen with a hydrocracking catalyst, wherein the hydrocracking feed stream comprises at least 0.5 wt % of 2,4-dimethylpentane and/or 2,2,3-trimethylbutane, based upon a total weight of the hydrocracking feed stream; and wherein the hydrocracking catalyst comprises a medium pore zeolite having a pore size of 5-6 A and a silica to alumina molar ratio of 20-75; preferably the hydrocracking catalyst comprises a medium pore zeolite having a pore size of 5-6 A and a silica to alumina molar ratio of 20-75 and a large pore zeolite having a pore size of 6-8 A and a silica to alumina molar ratio of 10-80, wherein the hydrogenation metal is deposited on the medium pore zeolite and the large pore zeolite.

Abstract: The present invention relates to a process for producing monoaromatic hydrocarbons from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/zeolite catalyst under hydrocracking process conditions.

Abstract: The present invention relates to a process for producing monoaromatic hydrocarbons from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/A/zeolite catalyst under hydrocracking process conditions.

Abstract: A process comprising contacting said feed in the presence of hydrogen with a M/zeolite catalyst under hydrocracking process conditions.

Abstract: A process for hydrocracking 2,4-dimethylpentane and/or 2,2,3-trimethylbutane can comprise: contacting a hydrocracking feed stream in the presence of hydrogen with a hydrocracking catalyst, wherein the hydrocracking feed stream comprises at least 0.5 wt % of 2,4-dimethylpentane and/or 2,2,3-trimethylbutane, based upon a total weight of the hydrocracking feed stream; and wherein the hydrocracking catalyst comprises a medium pore zeolite having a pore size of 5-6 A and a silica to alumina molar ratio of 20-75; preferably the hydrocracking catalyst comprises a medium pore zeolite having a pore size of 5-6 A and a silica to alumina molar ratio of 20-75 and a large pore zeolite having a pore size of 6-8 A and a silica to alumina molar ratio of 10-80, wherein the hydrogenation metal is deposited on the medium pore zeolite and the large pore zeolite.

Abstract: The invention relates to a process for producing benzene comprising the steps of: (a) providing a hydrocracking feed stream comprising C5-C12 hydrocarbons, (b) contacting the hydrocracking feed stream in the presence of hydrogen with a hydrocracking catalyst under process conditions including a temperature of 425-580° C., a pressure of 300-5000 kPa gauge and a Weight Hourly Space Velocity of 3-30 h?1 to produce a hydrocracking product stream comprising BTX and (c) separating the BTX from the hydrocracking product stream, wherein the hydrocracking catalyst comprises a shaped body comprising a zeolite and a binder and a hydrogenation metal deposited on the shaped body, wherein the amount of the hydrogenation metal is 0.010-0.30 wt-% with respect to the total catalyst and wherein the zeolite is ZSM-5 having a silica (SiO2) to alumina (Al2O3) molar ratio of 25-75.

Abstract: The present invention relates to a process for producing LPG from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/A/zeolite catalyst under hydrocracking process conditions.

Abstract: A method for preparing a hydrocracking catalyst comprising: (i) providing a shaped body comprising a zeolite and a binder, wherein the shaped body has been obtained by shaping, calcination and cooling, wherein the zeolite is ZSM-5 having a silica (SiO2) to alumina (Al2O3) molar ratio of 25-75; (ii) optionally drying the shaped body at a temperature of 100-300° C. for a period of at least 1 hour; (iii) depositing a hydrogenation metal on the shaped body by an impregnation for a period of at most 2 hours such that the amount of the hydrogenation metal is 0.010-0.30 wt % with respect to the total catalyst; (iv) optionally rinsing the metal deposited shaped body with water; and (v) heat-treating the metal deposited shaped body in air at a temperature of 250-300° C. for a period of 1-5 hours; wherein the catalyst comprises a total of less than 0.05 wt % sodium and cesium.

Abstract: The disclosure is for a process for producing propylene and hexene (along with ethylene, pentenes, product butenes, heptenes and octenes) by metathesis from butenes (iso-, 1- and cis and trans 2-) and pentenes and then aromatizing the hexenes (along with higher olefins, such as heptenes and octenes) to benzene (along with toluene, xylenes, ethylbenzene and styrene). Since the desired products of the metathesis reaction are propylene and hexene, the feed to the metathesis reaction has a molar ratio for 1-butene:2-butene which favors production of propylene and 3-hexene with the concentration of hexenes and higher olefins in the metathesis product being up to 30 mole %. An isomerization reactor may be used to obtain the desired molar ratio of 1-butene:2-butene for the feed composition into the metathesis reactor. After the metathesis reaction, of hexene and higher olefins are separated for aromatization to benzene and other aromatics.

Abstract: The present invention relates to a process for producing monoaromatic hydrocarbons from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/A/zeolite catalyst under hydrocracking process conditions.

Abstract: The present invention relates to a process for producing LPG from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/zeolite catalyst under hydrocracking process conditions.

Abstract: The present invention relates to a process for producing monoaromatic hydrocarbons from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/zeolite catalyst under hydrocracking process conditions.

Abstract: The present invention relates to a process for producing LPG from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/A/zeolite catalyst under hydrocracking process conditions.

Abstract: The invention relates to a process for producing benzene comprising the steps of: (a) providing a hydrocracking feed stream comprising C5-C12 hydrocarbons, (b) contacting the hydrocracking feed stream in the presence of hydrogen with a hydrocracking catalyst under process conditions including a temperature of 425-580° C., a pressure of 300-5000 kPa gauge and a Weight Hourly Space Velocity of 3-30 h?1 to produce a hydrocracking product stream comprising BTX and (c) separating the BTX from the hydrocracking product stream, wherein the hydrocracking catalyst comprises a shaped body comprising a zeolite and a binder and a hydrogenation metal deposited on the shaped body, wherein the amount of the hydrogenation metal is 0.010-0.30 wt-% with respect to the total catalyst and wherein the zeolite is ZSM-5 having a silica (SiO2) to alumina (Al2O3) molar ratio of 25-75.

Abstract: In an embodiment a catalyst comprises a medium or large pore zeolite having germanium incorporated into the zeolite framework. The zeolite can have a pore structure that is one dimensional, two dimensional or three dimensional. A metal selected from Group 10 can be deposited on the zeolite. In an embodiment, a process for synthesizing the zeolite comprises preparing a medium pore zeolite containing germanium in the framework of the zeolite and calcining the zeolite. In an embodiment, the catalyst can be used in a process for the conversion of hydrocarbons comprising contacting a hydrocarbon stream containing alkanes, olefins, or mixtures thereof having 2 to 12 carbon atoms per molecule with the catalyst and recovering the product.