Patents by Inventor Sean C. Emerson

Sean C. Emerson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10994860
    Abstract: A fuel tank inerting system is disclosed. In addition to a fuel tank, the system includes a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source, and to react the fuel and air along the reactive flow path to generate an inert gas. The system also includes an inert gas flow path from the catalytic reactor to the fuel tank. The system also includes a non-uniform catalyst composition along the reactive flow path.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: May 4, 2021
    Assignee: HAMILTON SUNSTRAND CORPORATION
    Inventors: Sean C. Emerson, Barbara Brenda Botros, Zissis A. Dardas, Lance L. Smith, Eric Surawski, Catherine Thibaud
  • Patent number: 10967985
    Abstract: A method for startup of a catalytic oxidation unit includes flowing air from an air source into the catalytic oxidation unit, recycling air from an outlet of the catalytic oxidation unit to an inlet of the catalytic oxidation unit through a recycle duct, and flowing a fuel from a fuel source into the catalytic oxidation to cause a catalytic reaction.
    Type: Grant
    Filed: March 14, 2018
    Date of Patent: April 6, 2021
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Sean C. Emerson, Zissis A. Dardas, Robert R. Hebert, Allen Murray, Eric Surawski, Randolph Carlton McGee
  • Publication number: 20210047048
    Abstract: A fuel tank inerting system includes a primary catalytic reactor comprising an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source that are mixed to form a combined flow, and to react the combined flow along the reactive flow path to generate an inert gas. The system also includes an input sensor that measures a property of the combined flow before it enters the primary catalytic reactor and an output sensor that measures the property of the combined flow after it exits the primary catalytic reactor.
    Type: Application
    Filed: November 2, 2020
    Publication date: February 18, 2021
    Inventors: Sean C. Emerson, Zissis A. Dardas, Randolph Carlton McGee, Eric Surawski
  • Publication number: 20200407073
    Abstract: An inerting system includes a fluid circuit, a reactor within the fluid circuit, at least one particulate removal device (PRD) downstream from the reactor, and a fluid tank. The fluid tank is downstream from the at least one PRD. A method for removing particulates from a fluid stream in a fluid circuit includes receiving a fluid stream in a reactor within a fluid circuit, outputting an exhaust stream from the reactor, receiving the exhaust stream in at least one PRD downstream from the reactor, removing particulate from the exhaust stream, and receiving the exhaust stream with particulate removed in a fluid tank downstream from the at least one PRD.
    Type: Application
    Filed: June 26, 2019
    Publication date: December 31, 2020
    Inventors: Zissis A. Dardas, Ying She, Sean C. Emerson
  • Patent number: 10858119
    Abstract: A fuel tank inerting system includes a primary catalytic reactor comprising an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source that are mixed to form a combined flow, and to react the combined flow along the reactive flow path to generate an inert gas. The system also includes an input sensor that measures a property of the combined flow before it enters the primary catalytic reactor and an output sensor that measures the property of the combined flow after it exits the primary catalytic reactor.
    Type: Grant
    Filed: April 4, 2018
    Date of Patent: December 8, 2020
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Sean C. Emerson, Zissis A. Dardas, Randolph Carlton McGee, Eric Surawski
  • Patent number: 10850861
    Abstract: Fuel tank inerting systems for aircraft are provided. The systems include a fuel tank, a catalytic reactor arranged to receive a first reactant from a first reactant source and a second reactant from a second reactant source to generate an inert gas that is supplied to the fuel tank to fill an ullage space of the fuel tank, a heat exchanger arranged between the catalytic reactor and the fuel tank and configured to at least one of cool and condense an output from the catalytic reactor to separate out the inert gas, and a controller configured to perform a light-off operation of the catalytic reactor by controlling at least one light-off parameter and, after light-off occurs, adjusting the at least one light-off parameter to an operating level, wherein the at least one light-off parameter comprises a space velocity through the catalytic reactor.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: December 1, 2020
    Assignee: HAMILTON SUNSTRAND CORPORATION
    Inventors: Sean C. Emerson, Peter A T Cocks, Lance L. Smith, Eric Surawski
  • Publication number: 20200346780
    Abstract: Fuel tank inerting systems for aircraft are provided. The systems include a fuel tank, a catalytic reactor arranged to receive a first reactant from a first reactant source and a second reactant from a second reactant source to generate an inert gas that is supplied to the fuel tank to fill an ullage space of the fuel tank, a heat exchanger arranged between the catalytic reactor and the fuel tank and configured to at least one of cool and condense an output from the catalytic reactor to separate out the inert gas, and a controller configured to perform a light-off operation of the catalytic reactor by controlling at least one light-off parameter and, after light-off occurs, adjusting the at least one light-off parameter to an operating level, wherein the at least one light-off parameter comprises a space velocity through the catalytic reactor.
    Type: Application
    Filed: July 22, 2020
    Publication date: November 5, 2020
    Inventors: Sean C. Emerson, Peter AT Cocks, Lance L. Smith, Eric Surawski
  • Publication number: 20200321644
    Abstract: A system produces inert gas and generates electrical power with an electrochemical cell with an anode and a cathode separated by a proton transfer medium separator. The anode includes an oxygen evolution reaction catalyst and a hydrogen oxidation reaction catalyst, and the system is operated in alternate modes: a first mode in which water is electrolyzed at the anode with an oxygen evolution reaction catalyst to form protons and oxygen, the protons are transported across the separator to the cathode and reacted with oxygen at the cathode, and an inerting gas depleted of oxygen is discharged from the cathode; and a second mode in which protons and electrons are produced from a fuel at the anode with a hydrogen oxidation reaction catalyst, protons are transported across the separator to the cathode, and electrons are transported to the cathode through an electrical circuit to produce electrical power.
    Type: Application
    Filed: April 4, 2019
    Publication date: October 8, 2020
    Inventors: Jonathan Rheaume, Sean C. Emerson, Michael L. Perry
  • Patent number: 10745145
    Abstract: A fuel tank inerting system is disclosed. The system includes a fuel tank and a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from a fuel flow path in operative communication with the fuel tank and oxygen from an oxygen source, and to catalytically react a mixture of the fuel and oxygen along the reactive flow path to generate an inert gas. An inert gas flow path provides inert gas from the catalytic reactor to the fuel tank. An adsorbent is disposed along the fuel flow path or along the reactive flow path.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: August 18, 2020
    Assignee: HAMILTON SUNSTRAND CORPORATION
    Inventors: Zissis A. Dardas, Sean C. Emerson, Catherine Thibaud, Tianli Zhu
  • Publication number: 20200189761
    Abstract: A fuel tank inerting system is disclosed. In addition to a fuel tank, the system includes a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source, and to react the fuel and air along the reactive flow path to generate an inert gas. The system also includes an inert gas flow path from the catalytic reactor to the fuel tank. The system also includes a non-uniform catalyst composition along the reactive flow path.
    Type: Application
    Filed: February 24, 2020
    Publication date: June 18, 2020
    Inventors: Sean C. Emerson, Barbara Brenda Botros, Zissis A. Dardas, Lance L. Smith, Eric Surawski, Catherine Thibaud
  • Publication number: 20200180777
    Abstract: Fuel tank inerting systems for aircraft are provided. The systems include a fuel tank, a catalytic reactor arranged to receive a first reactant from a first reactant source and a second reactant from a second reactant source to generate an inert gas that is supplied to the fuel tank to fill an ullage space of the fuel tank, a heat exchanger arranged between the catalytic reactor and the fuel tank and configured to at least one of cool and condense an output from the catalytic reactor to separate out the inert gas, and a controller configured to perform a light-off operation of the catalytic reactor by controlling at least one light-off parameter and, after light-off occurs, adjusting the at least one light-off parameter to an operating level, wherein the at least one light-off parameter comprises an inlet temperature of a gas at an inlet of the catalytic reactor.
    Type: Application
    Filed: December 11, 2018
    Publication date: June 11, 2020
    Inventors: Sean C. Emerson, Peter AT Cocks, Lance L. Smith, Eric Surawski
  • Publication number: 20200180776
    Abstract: Fuel tank inerting systems for aircraft are provided. The systems include a fuel tank, a catalytic reactor arranged to receive a first reactant from a first reactant source and a second reactant from a second reactant source to generate an inert gas that is supplied to the fuel tank to fill an ullage space of the fuel tank, a heat exchanger arranged between the catalytic reactor and the fuel tank and configured to at least one of cool and condense an output from the catalytic reactor to separate out the inert gas, and a controller configured to perform a light-off operation of the catalytic reactor by controlling at least one light-off parameter and, after light-off occurs, adjusting the at least one light-off parameter to an operating level, wherein the at least one light-off parameter comprises a space velocity through the catalytic reactor.
    Type: Application
    Filed: December 11, 2018
    Publication date: June 11, 2020
    Inventors: Sean C. Emerson, Peter AT Cocks, Lance L. Smith, Eric Surawski
  • Publication number: 20200180778
    Abstract: Fuel tank inerting systems for aircraft are provided. The systems include a fuel tank, a catalytic reactor arranged to receive a first reactant from a first reactant source and a second reactant from a second reactant source to generate an inert gas that is supplied to the fuel tank to fill an ullage space of the fuel tank, a heat exchanger arranged between the catalytic reactor and the fuel tank and configured to at least one of cool and condense an output from the catalytic reactor to separate out the inert gas, and a controller configured to perform a light-off operation of the catalytic reactor by controlling at least one light-off parameter and, after light-off occurs, adjusting the at least one light-off parameter to an operating level, wherein the at least one light-off parameter comprises a temperature of the catalytic reactor.
    Type: Application
    Filed: December 11, 2018
    Publication date: June 11, 2020
    Inventors: Sean C. Emerson, Peter AT Cocks, Lance L. Smith, Eric Surawski
  • Publication number: 20200180779
    Abstract: Fuel tank inerting systems for aircraft are provided. The systems include a fuel tank, a catalytic reactor arranged to receive a first reactant from a first reactant source and a second reactant from a second reactant source to generate an inert gas that is supplied to the fuel tank to fill an ullage space of the fuel tank, a condensing heat exchanger arranged between the catalytic reactor and the fuel tank and configured to at least one of cool and condense an output from the catalytic reactor to separate out the inert gas, and a controller configured to perform a light-off operation of the catalytic reactor by controlling a light-off parameter and, after light-off occurs, adjusting the light-off parameter to an operating level, wherein at least one light-off parameter comprises an air-to-fuel ratio.
    Type: Application
    Filed: December 11, 2018
    Publication date: June 11, 2020
    Inventors: Sean C. Emerson, Peter AT Cocks, Randolph Carlton McGee, Lance L. Smith, Eric Surawski
  • Publication number: 20200148895
    Abstract: In one aspect, a coating for protecting a component exposed to a corrosive environment includes an epoxy phenolic resin, a non-chromated corrosion inhibitor pigment additive and a dispersing agent. In another aspect, a method of protecting an article exposed to a corrosive environment includes applying a corrosion-resistant epoxy phenolic coating to a surface of the article exposed to a corrosive environment and curing the corrosion-resistant epoxy phenolic coating. The epoxy phenolic coating contains up to 15 percent by volume of a non-chromated corrosion inhibitor pigment additive having a particle size less than 10 micrometers.
    Type: Application
    Filed: November 9, 2018
    Publication date: May 14, 2020
    Inventors: Michael E. Folsom, Krystyna Kapalczynski, Sean C. Emerson, Michael A. Kryzman, Weilong Zhang, Thomas F. Pinkerman, Georgios S. Zafiris
  • Publication number: 20200115064
    Abstract: Fuel tank inerting systems for aircraft are described. The systems include a fuel tank, a pressurized air source, an air separation module arranged between the pressurized air source and the fuel tank, the air separation module configured to generate an inerting gas from pressurized air supplied from the pressurized air source and supply the inerting gas to the fuel tank, an upstream thermal conditioning system arranged upstream of the air separation module, the upstream thermal conditioning system configured to increase a temperature of the pressurized air prior to entry into the air separation module, and a downstream thermal conditioning system arranged downstream of the air separation module, the downstream thermal conditioning system configured to decrease a temperature of the inerting gas prior to entry into the fuel tank.
    Type: Application
    Filed: October 12, 2018
    Publication date: April 16, 2020
    Inventors: Haralambos Cordatos, Jonathan Rheaume, Sean C. Emerson
  • Publication number: 20200109295
    Abstract: A method of applying a trivalent chromium or chromium-free conversion coating to a metallic substrate including mixing a dye compound that interacts with electromagnetic radiation outside the human visual spectrum but not electromagnetic radiation that is within the human visual spectrum to produce an observable emission into the trivalent chromium or chromium-free conversion coating mixture to allow for inspection of the coating after applied with a correlating electromagnetic radiation source.
    Type: Application
    Filed: October 4, 2018
    Publication date: April 9, 2020
    Inventors: Sean C. Emerson, Blair A. Smith, Weina Li, Georgios S. Zafiris, Bart Antoine Van Hassel
  • Publication number: 20200109317
    Abstract: A method of adhering a first component to a second component includes priming the first component with an adhesive bond primer containing a primer material, a corrosion inhibitor, and a chemical additive (such as a dye compound), and using an adhesive to attach the second component to the first component through the adhesive bond primer applied on the surface of the second component. The chemical additive allows inspection of the adhesive bond primer with a corresponding radiation source.
    Type: Application
    Filed: October 5, 2018
    Publication date: April 9, 2020
    Inventors: Sean C. Emerson, Blair A. Smith, Weina Li, Georgios S. Zafiris, Bart Antoine Van Hassel
  • Publication number: 20200102087
    Abstract: A system and method for providing dried inert gas to a protected space is disclosed.
    Type: Application
    Filed: October 2, 2018
    Publication date: April 2, 2020
    Inventors: Jonathan Rheaume, Sean C. Emerson
  • Patent number: 10569896
    Abstract: A fuel tank inerting system is disclosed. In addition to a fuel tank, the system includes a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source, and to react the fuel and air along the reactive flow path to generate an inert gas. The system also includes an inert gas flow path from the catalytic reactor to the fuel tank. The system also includes (a) an air distributor in the catalytic reactor arranged to distribute air along the reactive flow path, or (b) non-uniform catalyst loading or non-uniform catalyst composition along the reactive flow path, or both (a) and (b).
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: February 25, 2020
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Sean C. Emerson, Barbara Brenda Botros, Zissis A. Dardas, Lance L. Smith, Eric Surawski, Catherine Thibaud