Patents by Inventor Sean C. Emerson

Sean C. Emerson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10569896
    Abstract: A fuel tank inerting system is disclosed. In addition to a fuel tank, the system includes a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source, and to react the fuel and air along the reactive flow path to generate an inert gas. The system also includes an inert gas flow path from the catalytic reactor to the fuel tank. The system also includes (a) an air distributor in the catalytic reactor arranged to distribute air along the reactive flow path, or (b) non-uniform catalyst loading or non-uniform catalyst composition along the reactive flow path, or both (a) and (b).
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: February 25, 2020
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Sean C. Emerson, Barbara Brenda Botros, Zissis A. Dardas, Lance L. Smith, Eric Surawski, Catherine Thibaud
  • Publication number: 20190389593
    Abstract: Fuel tank inerting systems are provided. The systems include a fuel tank, an air source arranged to supply air into a reactive flow path, a catalytic reactor having a plurality of sub-reactors along the flow path, and a heat exchanger. The sub-reactors are arranged relative to the heat exchanger such that the flow path passes through at least a portion of the heat exchanger between two sub-reactors along the flow path. At least one fuel injector is arranged relative to at least one sub-reactor. The fuel injector is configured to inject fuel into the flow path at at least one of upstream of and in the respective at least one sub-reactor to generate a fuel-air mixture. A fuel tank ullage supply line fluidly connects the flow path to the fuel tank to supply an inert gas to a ullage of the fuel tank.
    Type: Application
    Filed: June 21, 2018
    Publication date: December 26, 2019
    Inventors: Sean C. Emerson, Zissis A. Dardas, Robert R. Hebert, Randolph Carlton McGee, Allen Murray, Eric Surawski, Joseph Turney
  • Patent number: 10479522
    Abstract: An internal recycle reactor for catalytic inerting has a monolithic body having a motive fluid duct, a suction chamber, a mixing region, a reactor section, an outlet, and a recycle passage. The suction chamber includes a suction chamber inlet. The mixing region is configured to receive gaseous fluids from the motive fluid duct and the suction chamber inlet to produce a gaseous mixture. The reactor section includes a catalyst and is configured to receive the gaseous mixture from the mixing region. The outlet is configured to deliver an exhaust gas from the reactor section and the recycle passage is configured to deliver a portion of the exhaust gas to the suction chamber inlet.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: November 19, 2019
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Sean C. Emerson, Zissis A. Dardas, Randolph Carlton McGee, Eric Surawski
  • Publication number: 20190308740
    Abstract: A fuel tank inerting system includes a primary catalytic reactor comprising an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source that are mixed to form a combined flow, and to react the combined flow along the reactive flow path to generate an inert gas. The system also includes an input sensor that measures a property of the combined flow before it enters the primary catalytic reactor and an output sensor that measures the property of the combined flow after it exits the primary catalytic reactor.
    Type: Application
    Filed: April 4, 2018
    Publication date: October 10, 2019
    Inventors: Sean C. Emerson, Zissis A. Dardas, Randolph Carlton McGee, Eric Surawski
  • Publication number: 20190291886
    Abstract: An internal recycle reactor for catalytic inerting has a monolithic body having a motive fluid duct, a suction chamber, a mixing region, a reactor section, an outlet, and a recycle passage. The suction chamber includes a suction chamber inlet. The mixing region is configured to receive gaseous fluids from the motive fluid duct and the suction chamber inlet to produce a gaseous mixture. The reactor section includes a catalyst and is configured to receive the gaseous mixture from the mixing region. The outlet is configured to deliver an exhaust gas from the reactor section and the recycle passage is configured to deliver a portion of the exhaust gas to the suction chamber inlet.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 26, 2019
    Inventors: Sean C. Emerson, Zissis A. Dardas, Randolph Carlton McGee, Eric Surawski
  • Publication number: 20190283895
    Abstract: A method for startup of a catalytic oxidation unit includes flowing air from an air source into the catalytic oxidation unit, recycling air from an outlet of the catalytic oxidation unit to an inlet of the catalytic oxidation unit through a recycle duct, and flowing a fuel from a fuel source into the catalytic oxidation to cause a catalytic reaction.
    Type: Application
    Filed: March 14, 2018
    Publication date: September 19, 2019
    Inventors: Sean C. Emerson, Zissis A. Dardas, Robert R. Hebert, Allen Murray, Eric Surawski, Randolph Carlton McGee
  • Publication number: 20190185176
    Abstract: A fuel tank inerting system is disclosed. In addition to a fuel tank, the system includes a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from the fuel tank and air from an air source, and to react the fuel and air along the reactive flow path to generate an inert gas. The system also includes an inert gas flow path from the catalytic reactor to the fuel tank. The system also includes (a) an air distributor in the catalytic reactor arranged to distribute air along the reactive flow path, or (b) non-uniform catalyst loading or non-uniform catalyst composition along the reactive flow path, or both (a) and (b).
    Type: Application
    Filed: December 20, 2017
    Publication date: June 20, 2019
    Inventors: Sean C. Emerson, Barbara Brenda Botros, Zissis A. Dardas, Lance L. Smith, Eric Surawski, Catherine Thibaud
  • Publication number: 20190185175
    Abstract: A fuel tank inerting system is disclosed. The system includes a fuel tank and a catalytic reactor with an inlet, an outlet, a reactive flow path between the inlet and the outlet, and a catalyst on the reactive flow path. The catalytic reactor is arranged to receive fuel from a fuel flow path in operative communication with the fuel tank and oxygen from an oxygen source, and to catalytically react a mixture of the fuel and oxygen along the reactive flow path to generate an inert gas. An inert gas flow path provides inert gas from the catalytic reactor to the fuel tank. An adsorbent is disposed along the fuel flow path or along the reactive flow path.
    Type: Application
    Filed: December 20, 2017
    Publication date: June 20, 2019
    Inventors: Zissis A. Dardas, Sean C. Emerson, Catherine Thibaud, Tianli Zhu
  • Publication number: 20180370648
    Abstract: A system for creating inert air for an aircraft or other application where inert gas may be required, utilizes a catalytic oxidation unit. The catalytic oxidation unit utilizes a catalyst to convert fuel and air to inert air, decreasing the amount of oxygen in the air. The inert air can be used in an inerting location on aircraft.
    Type: Application
    Filed: June 21, 2017
    Publication date: December 27, 2018
    Inventors: Jonathan Rheaume, Sean C. Emerson
  • Publication number: 20150357665
    Abstract: A system and method satisfies temperature and pressure requirements of solid oxide fuel cell system in a manner that increases the overall efficiency and decreases the overall weight of system. The system and method include a secondary blower for boosting air stream pressure level sufficient for operation of a reformer that is designed to minimize pressure drop; an integrated heat exchanger for recovering heat from exhaust and comprising multiple flow fields for ensuring inlet temperature requirements of a solid oxide fuel cell are met; and a thermal enclosure for separating hot zone components from cool zone components for increasing thermal efficiency of the system and better thermal management.
    Type: Application
    Filed: August 20, 2015
    Publication date: December 10, 2015
    Inventors: Robert J. Braun, Sean C. Emerson, Justin R. Hawkes, Ellen Y. Sun, Jean Yamanis, Tobias H. Sienel, Balbir Singh Bal, Stuart Anthony Astley, Thomas D. Radcliffe, James T. Beals, Walter H. Borst, JR., May L. Corn, Louis Chiappetta, JR., John T. Costello, Robert R. Hebert, Thomas Henry Vanderspurt
  • Patent number: 9147894
    Abstract: A system and method satisfies temperature and pressure requirements of solid oxide fuel cell system 10 in a manner that increases the overall efficiency and decreases the overall weight of system 10. The system and method include a secondary blower 30 for boosting air stream pressure level sufficient for operation of a reformer 12 that is designed to minimize pressure drop; an integrated heat exchanger 18 for recovering heat from exhaust 36 and comprising multiple flow fields 18A, 18B, 18C for ensuring inlet temperature requirements of a solid oxide fuel cell 14 are met; and a thermal enclosure 46 for separating hot zone 48 components from cool zone 50 components for increasing thermal efficiency of the system and better thermal management.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: September 29, 2015
    Assignee: Ballard Power Systems Inc.
    Inventors: Robert J. Braun, Sean C. Emerson, Justin R. Hawkes, Ellen Y. Sun, Jean Yamanis, Tobias H. Sienel, Balbir Singh Bal, Stuart Anthony Astley, Thomas D. Radcliffe, James T. Beals, Walter H. Borst, Jr., May L. Corn, Louis Chiappetta, Jr., John T. Costello, Robert R. Hebert, Thomas Henry Vanderspurt
  • Patent number: 8946494
    Abstract: A method for processing biomass to produce biofuel includes decomposing lignocellulosic material into byproduct polymers that include lignin, decomposing the lignin into targeted chemical fragments, and chemically converting the targeted chemical fragments into a biofuel.
    Type: Grant
    Filed: September 2, 2011
    Date of Patent: February 3, 2015
    Assignee: United Technologies Corporation
    Inventors: Thomas Henry Vanderspurt, Timothy D. Davis, Sean C. Emerson, Ying She, Rhonda R. Willigan, Salvatore Saitta, Tianli Zhu
  • Patent number: 8466079
    Abstract: A method for regenerating at least one impurity-adsorbing sorbent bed includes passing impurity-containing fluid through the impurity-adsorbing bed. The impurity-adsorbing sorbent bed adsorbs an impurity in the impurity-containing fluid to produce a purified fluid. A portion of the purified fluid is sent back through the impurity-adsorbing sorbent bed that contains the adsorbed impurity. The impurity-adsorbing sorbent bed is exposed to microwave energy to desorb the impurity adsorbed on the impurity-adsorbing sorbent bed.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: June 18, 2013
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Thomas H. Vanderspurt, Sarah J. Arsenault, Theresa A. Hugener-Campbell, Sean C. Emerson, Zidu Ma, James D. MacLeod, Susanne M. Opalka
  • Publication number: 20130055627
    Abstract: A method for processing biomass to produce biofuel includes decomposing lignocellulosic material into byproduct polymers that include lignin, decomposing the lignin into targeted chemical fragments, and chemically converting the targeted chemical fragments into a biofuel.
    Type: Application
    Filed: September 2, 2011
    Publication date: March 7, 2013
    Inventors: Thomas Henry Vanderspurt, Timothy D. Davis, Sean C. Emerson, Ying She, Rhonda R. Willigan, Salvatore Saitta, Tianli Zhu
  • Publication number: 20120045701
    Abstract: A system and method satisfies temperature and pressure requirements of solid oxide fuel cell system 10 in a manner that increases the overall efficiency and decreases the overall weight of system 10. The system and method include a secondary blower 30 for boosting air stream pressure level sufficient for operation of a reformer 12 that is designed to minimize pressure drop; an integrated heat exchanger 18 for recovering heat from exhaust 36 and comprising multiple flow fields 18A, 18B, 18C for ensuring inlet temperature requirements of a solid oxide fuel cell 14 are met; and a thermal enclosure 46 for separating hot zone 48 components from cool zone 50 components for increasing thermal efficiency of the system and better thermal management.
    Type: Application
    Filed: January 9, 2009
    Publication date: February 23, 2012
    Applicant: UTC POWER CORPORATION
    Inventors: Robert J. Braun, Sean C. Emerson, Justin R. Hawkes, Ellen Y. Sun, Jean Yamanis, Tobias H. Sienel, Balbir Singh Bal, Stuart Anthony Astley, Thomas D. Radcliffe, James T. Beals, Walter H. Borst, JR., May L. Corn, Louis Chiappetta, JR., John T. Costello, Robert R. Hebert, Thomas Henry Vanderspurt
  • Patent number: 7871957
    Abstract: A durable catalyst support/catalyst is capable of extended water gas shift operation under conditions of high temperature, pressure, and sulfur levels. The support is a homogeneous, nanocrystalline, mixed metal oxide of at least three metals, the first being cerium, the second being Zr, and/or Hf, and the third importantly being Ti, the three metals comprising at least 80% of the metal constituents of the mixed metal oxide and the Ti being present in a range of 5% to 45% by metals-only atomic percent of the mixed metal oxide. The mixed metal oxide has an average crystallite size less than 6 nm and forms a skeletal structure with pores whose diameters are in the range of 4-9 nm and normally greater than the average crystallite size. The surface area of the skeletal structure per volume of the material of the structure is greater than about 240 m2/cm3. The method of making and use are also described.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: January 18, 2011
    Assignee: UTC Power Corporation
    Inventors: Rhonda R. Willigan, Thomas Henry Vanderspurt, Sonia Tulyani, Rakesh Radhakrishnan, Susanne Marie Opalka, Sean C. Emerson
  • Publication number: 20100216628
    Abstract: A method for regenerating at least one impurity-adsorbing sorbent bed includes passing impurity-containing fluid through the impurity-adsorbing bed. The impurity-adsorbing sorbent bed adsorbs an impurity in the impurity-containing fluid to produce a purified fluid. A portion of the purified fluid is sent back through the impurity-adsorbing sorbent bed that contains the adsorbed impurity. The impurity-adsorbing sorbent bed is exposed to microwave energy to desorb the impurity adsorbed on the impurity-adsorbing sorbent bed.
    Type: Application
    Filed: May 7, 2010
    Publication date: August 26, 2010
    Applicant: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Thomas H. Vanderspurt, Sarah J. Arsenault, Theresa A. Hugener-Campbell, Sean C. Emerson, Zidu Ma, James D. MacLeod, Susanne M. Opalka
  • Patent number: 7744824
    Abstract: The athermal sorbent bed regeneration system of the present invention includes a main fuel supply, at least one sorbent bed, a source of microwave energy, and a secondary fuel supply. The main fuel supply has a first concentration of an impurity and the secondary fuel supply has a second concentration of the impurity that is less than the first concentration of the impurity. The sorbent bed adsorbs the impurity. The microwave energy source regenerates the sorbent bed for reuse.
    Type: Grant
    Filed: March 23, 2006
    Date of Patent: June 29, 2010
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Thomas H. Vanderspurt, Sarah J. Arsenault, Theresa A. Hugener-Campbell, Sean C. Emerson, Zidu Ma, James D. MacLeod, Susanne M. Opalka
  • Patent number: 7195742
    Abstract: An apparatus for preferential oxidation of carbon monoxide in a reformate flow includes a reactor defining a flow path for a reformate flow; at least one catalyst bed disposed along the flow path; and a distributor for distributing oxygen from an oxygen source to the at least one catalyst bed, the distributor including a conduit positioned at least one of upstream of and through the at least one catalyst bed, the conduit having a sidewall permeable to flow of oxygen from within the conduit to the at least one catalyst bed.
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: March 27, 2007
    Assignee: UTC Fuel Cells, LLC
    Inventors: Ke Liu, Sean C. Emerson, Richard James Bellows
  • Patent number: 6821494
    Abstract: A shift converter, or reactor, (16HT, 16LT) in a fuel processing subsystem (14, 16HT, 16LT, 18), as for a fuel cell (12), uses an improved catalyst bed (34, 50) and the addition of oxygen (40, 40A, 40B, 40C, 40D, 41A, 41B, 41C, 41D) to reduce the amount of carbon monoxide in a process gas stream. The catalyst of bed (34, 50) is a metal, preferably a noble metal, having a promoted support of metal oxide, preferably ceria and/or zirconia. A water gas shift reaction converts carbon monoxide to carbon dioxide. The oxygen may be introduced as air, and causes an improvement in carbon monoxide removal. Use of the added oxygen enables the shift reactor (16HT, 16LT) and its catalyst bed (34, 50) to be relatively more compact for performing a given level of carbon monoxide conversion. The catalyst bed (34, 50) obviates the requirement for prior reducing of catalysts, and minimizes the need to protect the catalyst from oxygen during operation and/or shutdown.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: November 23, 2004
    Assignee: UTC Fuel Cells, LLC
    Inventors: Tianli Zhu, Ronald G. Silver, Sean C. Emerson, Richard J. Bellows