Patents by Inventor Sean Matthew Garner

Sean Matthew Garner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150197407
    Abstract: A glass ribbon coated with a flexible material, the flexible coating forming a flexible web portion that extends from an edge of the glass ribbon at least one millimeter. The flexible web portion can be used to facilitate handling of the glass ribbon in a manufacturing process, and may include registration markings, or perforations, that further facilitate precise positioning of the ribbon.
    Type: Application
    Filed: March 27, 2015
    Publication date: July 16, 2015
    Inventors: Sean Matthew Garner, Gary Edward Merz
  • Publication number: 20150044445
    Abstract: A method for forming ion-exchanged regions in a glass article by contacting an ion source with at least one surface of the glass article, forming a first ion-exchanged region in the glass article by heating a first portion of the glass article with a laser, and forming a second ion-exchanged region in the glass article. Characteristics of the first ion-exchanged region may be different from characteristics of the second ion-exchanged region. A depth of the ion-exchanged region may be greater than 1 ?m. A glass article including a first ion-exchanged region, and a second ion-exchanged region having different characteristics from the first ion-exchanged region. The thickness of the glass article is less than or equal to about 0.5 mm.
    Type: Application
    Filed: August 1, 2014
    Publication date: February 12, 2015
    Inventors: Sean Matthew Garner, Ming-Jun Li, Xinghua Li
  • Patent number: 8927053
    Abstract: Disclosed is an electronic device comprising a glass, glass ceramic, or ceramic sheet having a thickness less than about 0.4 mm and wherein a minimum strength of the inorganic substrate is greater than about 500 MPa. Also disclosed is a method of making an electronic device including drawing a viscous inorganic material to form an inorganic ribbon having opposing as-formed edges along a length of the ribbon, separating the ribbon to form a substrate sheet of inorganic material comprising two as-formed edges and forming a device element on the inorganic substrate.
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: January 6, 2015
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Gregory Scott Glaesemann, Mark Lawrence Powley
  • Patent number: 8895892
    Abstract: A non-contact glass shearing device and a method are described herein that vertically scribes or cuts a downward moving glass sheet to remove outer edges (beads) from the downward moving glass sheet. In addition, the non-contact glass shearing device and method can horizontally scribe or cut the downward moving glass sheet (without the outer edges) so that it can be separated into distinct glass sheets.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: November 25, 2014
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Xinghua Li
  • Publication number: 20140342148
    Abstract: A glass structure and a method for creating the glass structure include a glass carrier layer and a flexible glass substrate. The glass structure includes an intermediate layer at least temporarily bonding the flexible glass substrate to the glass carrier layer. The intermediate layer includes a first debond layer attached to an adhesion layer. The first debond layer is at least partially resistant to a high temperature processing of the glass structure at a temperature of greater than or equal to about 500° C. The first debond layer is configured to enable the flexible glass substrate to be debonded from the glass carrier layer after the high temperature processing of the glass structure. A method for processing the glass structure includes debonding the flexible glass substrate from the glass carrier layer after the high temperature process.
    Type: Application
    Filed: May 15, 2013
    Publication date: November 20, 2014
    Applicant: CORNING INCORPORATED
    Inventors: Dana Craig Bookbinder, Gary Stephen Calabrese, Theresa Chang, Sean Matthew Garner, Robert Randall Hancock, JR., Jennifer Lynn Lyon
  • Patent number: 8703362
    Abstract: A sintered electrolyte sheet comprising: a body of no more than 45 ?m thick and laser machined features with at least one edge surface having at least 10% ablation. A method of micromachining the electrolyte sheet includes the steps of: (i) supporting a sintered electrolyte sheet; (ii) micromachining said sheet with a laser, wherein said laser has a wavelength of less than 2 ?m, fluence of less than 200 Joules/cm2, repetition rate (RR) of between 30 Hz and 1 MHz, and cutting speed of preferably over 30 mm/sec.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: April 22, 2014
    Assignee: Corning Incorporated
    Inventors: William Cortez Blanchard, Sean Matthew Garner, Thomas Dale Ketcham, Xinghua Li
  • Patent number: 8584490
    Abstract: A method for cutting a sheet of material having a thickness of at most 400 ?m using an electromagnetic wave beam (EWB) such as a laser. The method comprises forming a surface initiation defect and irradiating the sheet along a predetermined path within a short distance from the initiation defect a scanning EWB, such that the sheet is heated and cooled to allow for the propagation of the initiation defect into the predetermined path, and further along the predetermined path to result in a separation of the sheet along the predetermined irradiation path. This method can be advantageously used to cut glass sheets having a thin thickness to result in high-quality edge substantially free of major defects carried over from the initiation defect.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: November 19, 2013
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Xinghua Li
  • Patent number: 8584489
    Abstract: A non-contact dancer mechanism for conveying a web of brittle material includes a guide rail and a variable position web support plenum adjustably positioned on the guide rail. The variable position web support plenum may include an arcuate outer surface with a plurality of fluid vents for emitting a fluid to support the web of brittle material over and spaced apart from the arcuate outer surface thereby preventing mechanical contact and damage to the web of brittle material. A support plenum counterbalance may be mechanically coupled to the variable position web support plenum, wherein the support plenum counterbalance supports at least a portion of the weight of the variable position web support plenum on the guide rail. Apparatuses incorporating the non-contact dancer mechanism and methods for using the non-contact dancer mechanism for handling continuous webs of brittle material are also disclosed.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: November 19, 2013
    Assignee: Corning Incorporated
    Inventors: Chester Hann Huei Chang, Kevin A Cole, Sean Matthew Garner, Gary Edward Merz, Richard Henry Weachock
  • Publication number: 20130240398
    Abstract: Packages and methods of packaging a plurality of glass sheets provide a stack of glass sheets with an interleaf protective sheet positioned between each adjacent pair of glass sheets. An outer portion of each interleaf protective sheet is bent over a portion of the peripheral edge of one of a corresponding adjacent pair of glass sheets to discourage relative shifting of the glass sheets with respect to one another. The stack of glass sheets are sandwiched between pressure members of an outer housing such that the pressure members each apply a support pressure that is distributed over an outer surface of a corresponding one of the pair of outermost glass sheets of the stack of glass sheets.
    Type: Application
    Filed: November 30, 2011
    Publication date: September 19, 2013
    Inventors: Sean Matthew Garner, Jeffrey Allen Miller
  • Publication number: 20130236675
    Abstract: A glass ribbon (10) including a first glass-ribbon portion (12) and a second portion (22) separated from one another by a gap (40), and a splice joint (30) coupling the first glass-ribbon portion to the second portion. The splice joint includes a splice member (31) having a Young's modulus and cross sectional area so that when subject to a force of 20 kg the splice member under-goes an elongation of ?20%. A filler material (80) may be disposed in the gap. Also, there are disclosed methods of splicing a glass ribbon, and preparing a coated glass ribbon for splicing. One embodiment of a method of splicing glass ribbon includes applying tape (70) to the glass ribbon, and cutting the glass ribbon together with the tape so as to create a free end in the glass ribbon. Before the glass ribbon is cut, a fracture line (75, 77) may be created in the glass ribbon wherein the tape is disposed across the fracture line.
    Type: Application
    Filed: November 29, 2011
    Publication date: September 12, 2013
    Inventors: Sean Matthew Garner, Gary Edward Merz, John Earl Tosch
  • Publication number: 20130161368
    Abstract: A non-contact dancer mechanism for conveying a web of brittle material includes a guide rail and a variable position web support plenum adjustably positioned on the guide rail. The variable position web support plenum may include an arcuate outer surface with a plurality of fluid vents for emitting a fluid to support the web of brittle material over and spaced apart from the arcuate outer surface thereby preventing mechanical contact and damage to the web of brittle material. A support plenum counterbalance may be mechanically coupled to the variable position web support plenum, wherein the support plenum counterbalance supports at least a portion of the weight of the variable position web support plenum on the guide rail. Apparatuses incorporating the non-contact dancer mechanism and methods for using the non-contact dancer mechanism for handling continuous webs of brittle material are also disclosed.
    Type: Application
    Filed: February 20, 2013
    Publication date: June 27, 2013
    Inventors: Chester Hann Huei Chang, Kevin A. Cole, Sean Matthew Garner, Gary Edward Merz, Richard Henry Weachock
  • Publication number: 20130114219
    Abstract: Frontplane articles are described utilizing laminated glass substrates, for example, ion-exchanged glass substrates, with flexible glass and with opto-electronic devices which may be sensitive to alkali migration are described along with methods for making the articles.
    Type: Application
    Filed: October 25, 2012
    Publication date: May 9, 2013
    Inventors: Sean Matthew Garner, Mingqian He, Wendell Porter Weeks
  • Patent number: 8435605
    Abstract: Methods and apparatus provide for: applying an inorganic barrier layer to at least a portion of a flexible substrate, the barrier layer being formed from a low liquidus temperature (LLT) material; and sintering the inorganic barrier layer while maintaining the flexible substrate below a critical temperature.
    Type: Grant
    Filed: November 2, 2011
    Date of Patent: May 7, 2013
    Assignee: Corning Incorporated
    Inventors: Bruce Gardiner Aitken, Dana Craig Bookbinder, Sean Matthew Garner, Mark Alejandro Quesada
  • Publication number: 20130109116
    Abstract: Disclosed are controlled chemical etching processes used to modify the geometry of surface flaws in thin glass substrates and glass substrate assemblies formed therefrom, and in particular glass substrates suitable for the manufacture of active matrix displays that are essentially free of alkali metal oxides such as Na2O, K2O and Li2O.
    Type: Application
    Filed: July 3, 2012
    Publication date: May 2, 2013
    Inventors: Jeanne Spadinger Cavuoti, Donald A. Clark, Sean Matthew Garner, Gregory Scott Glaesemann, Jun Hou, Jum Sik Kim, Toshihiko Ono, Daniel Arthur Sternquist
  • Publication number: 20120280368
    Abstract: Articles are described utilizing laminated glass substrates, for example, ion-exchanged glass substrates, with flexible glass or polymers and with semiconductor devices which may be sensitive to alkali migration are described along with methods for making the articles.
    Type: Application
    Filed: May 2, 2012
    Publication date: November 8, 2012
    Inventors: Sean Matthew Garner, Mingqian He, Joydeep Lahiri, Jianfeng Li, Michael Lesley Sorensen, Wendell P. Weeks
  • Publication number: 20120247154
    Abstract: Methods of fabricating a glass ribbon comprise the step of bending a glass ribbon in a cutting zone to provide a bent target segment with a bent orientation in the cutting zone. The methods further include the step of severing at least one of the edge portions from the central portion of the bent target segment within the cutting zone. Further methods are provided including the step of bending a glass ribbon in a bending zone downstream from a downward zone, wherein the glass ribbon includes an upwardly concave surface through the bending zone. The methods further include the step of severing at least one of the edge portions from the central portion of a target segment within the bending zone.
    Type: Application
    Filed: July 13, 2011
    Publication date: October 4, 2012
    Inventors: Anatoli Anatolyevich Abramov, James William Brown, Chester Hann Huei Chang, Sean Matthew Garner, Xinghua Li
  • Publication number: 20120243853
    Abstract: A sintered electrolyte sheet comprising: a body of no more than 45 ?m thick and laser machined features with at least one edge surface having at least 10% ablation. A method of micromachining the electrolyte sheet includes the steps of: (i) supporting a sintered electrolyte sheet; (ii) micromachining said sheet with a laser, wherein said laser has a wavelength of less than 2 ?m, fluence of less than 200 Joules/cm2, repettion rate (RR) of between 30 Hz and 1 MHz, and cutting speed of preferably over 30 mm/sec.
    Type: Application
    Filed: April 20, 2012
    Publication date: September 27, 2012
    Applicant: Corning Incorporated
    Inventors: William Cortez Blanchard, Sean Matthew Garner, Thomas Dale Ketcham, Xinghua Li
  • Patent number: 8269138
    Abstract: A method for separating sheet of brittle material having a thickness equal to or less than about 1 mm is disclosed. Once an initial flaw or crack is produced, a full body crack can be propagated across a dimension of the brittle material with a laser beam that is substantially absorbed proximate the surface of the sheet to produce sub-sheets. In some embodiments, only a single pass of the laser beam over a surface of the sheet is necessary to separate the sheet. In other embodiments a plurality of passes may be used. Sub-sheets can be further processed into electronic devices by depositing thin film materials on the sub-piece.
    Type: Grant
    Filed: May 21, 2009
    Date of Patent: September 18, 2012
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Xinghua Li
  • Publication number: 20120211923
    Abstract: A method for cutting a sheet of material having a thickness of at most 400 ?m using an electromagnetic wave beam (EWB) such as a laser. The method comprises forming a surface initiation defect and irradiating the sheet along a predetermined path within a short distance from the initiation defect a scanning EWB, such that the sheet is heated and cooled to allow for the propagation of the initiation defect into the predetermined path, and further along the predetermined path to result in a separation of the sheet along the predetermined irradiation path. This method can be advantageously used to cut glass sheets having a thin thickness to result in high-quality edge substantially free of major defects carried over from the initiation defect.
    Type: Application
    Filed: February 18, 2011
    Publication date: August 23, 2012
    Inventors: Sean Matthew Garner, Xinghua Li
  • Publication number: 20120111054
    Abstract: Methods and apparatus for guiding flexible glass ribbons (13) without mechanically contacting the central portion (4) of the ribbon are provided in which two curved sections are formed in the ribbon which stiffen the ribbon so that lateral forces can be applied to the ribbon without causing it to buckle. The curvatures of the curved sections are along the direction of motion (15) of the ribbon and can be produced using curved air-bars (12,14) and/or pairs of cylindrical rollers (5a,5b,16a,16b). The lateral forces can be applied by pairs of guide rollers (7a,7b,9a,9b) which can be mounted on spring-loaded pivot arms (6,19,29) and can have a complaint outer coating or sleeve (35). The guiding system can be used in the winding of the glass ribbon onto a cylindrical core (11).
    Type: Application
    Filed: October 13, 2011
    Publication date: May 10, 2012
    Inventors: Douglass L. Blanding, Sean Matthew Garner, Gary Edward Merz, John Earl Tosch