Patents by Inventor Setsuo Sato

Setsuo Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250277166
    Abstract: The present invention refers to a formulation of fatty materials derivatives with applications such as anti-dust and fluxing in civil construction and paving. The formulation contains monoglycerides, diglycerides, methyl esters of residual fatty acids, palm, palm kernel, soybean, cotton, sunflower, canola, and corn oils.
    Type: Application
    Filed: March 5, 2024
    Publication date: September 4, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250276950
    Abstract: The development of acrylated biomonomers produced from vegetable oil derivatives with a high degree of unsaturation allows the production of esters with a high content of epoxy precursor for the production of acrylated monomers with a high content of unsaturations capable of producing excellent varnishes. Starting with common and widely available oils such as soybean and similar oils, removing the saturated part, thus generating materials with a high degree of unsaturation similar to fatty materials derived from linseed oil. These biomonomers and their respective biopolymers in applications have demonstrated excellent performance, durability, are odorless, cure quickly, are biodegradable and economically more attractive.
    Type: Application
    Filed: March 5, 2024
    Publication date: September 4, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250277164
    Abstract: Some phthalates are considered toxic and carcinogenic, which limits their use and demand for safer and more environmentally friendly plasticizers. The development of plasticizers produced from vegetable oil derivatives with a high degree of unsaturation is described, which allows the production of esters with a high epoxy content, guaranteeing excellent performance in terms of plasticization, high compatibility with polymeric materials such as polyvinyl chloride, polyesters, nitrocellulose, thereby avoiding migration when used in polymeric matrices. Fatty materials produced from linseed or tung oil have a high degree of unsaturation compared to vegetable oils such as soybean, corn, peanut, canola, sunflower; however, they are scarce and expensive when compared to them. we start Starting from common oils such as soybean and similar oils and separate the saturated part, generates materials with a high degree of unsaturation similar to fatty materials derived from linseed oil.
    Type: Application
    Filed: March 5, 2024
    Publication date: September 4, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250277160
    Abstract: The invention is based on the development of biolubricants from vegetable oils, whose performance is superior to traditional lubricants currently used on the market, the vast majority of which are of petrochemical origin. Another great positive aspect is the rapid biodegradability, in less than 28 days more than 60% of the product biodegrades. In most countries, the disposal use after of these petrochemical products is prohibited, which creates a major problem and cost. The flexibility and the possibility of assembling molecules with different configurations generate lubricants with previously unimaginable performance, such as, for example, high lubricity, adjustable viscosity and low freezing points.
    Type: Application
    Filed: March 5, 2024
    Publication date: September 4, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250277165
    Abstract: A family of polyols with superior functionality to existing polyols of both vegetable and petrochemical origin are provided. The greater functionality provides much higher performance due to the greater number of hydroxyls per weight of product. Therefore, biopolymers produced through these biopolyols have superior performance and a more advantageous cost. In addition to performance and economic aspects, the environmental benefits are enormous due to the non-generation of waste, products are completely biodegradable, non-toxic, non-corrosive, harmless, waste such as frying oil, residual fatty acids can be used. The key and crucial point of the products is to obtain a starting material with a high content of unsaturated fatty chains, that is, with an oleic and linoleic chain content and a low amount of stearic and palmitic acid.
    Type: Application
    Filed: March 5, 2024
    Publication date: September 4, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250277158
    Abstract: The invention is based on the development of biolubricants from vegetable oils, more specifically refers to capric, caprylic, lauric, myristic, palmitic, stearic, oleic, linoleic, linolenic, ricinoleic, isooleic, isostearic, undecylenic fatty acids whose applications are for compressors in refrigerators, freezers, air conditioners, industrial compressors and as lubricants for the automotive line is provided. Such products are used in refrigeration compressors, more specifically in refrigerators and air conditioners, industrial compressors and lubricants for the small and large automotive sector. Due to the use of 90% renewable raw materials, the products are biodegradable, non-toxic and safe to be handled. These products, after use as lubricants, can be discarded due to their biodegradability or recovered to be used in other less rigid applications, such as for the production of polyester resins, polyols for the production of polyurethanes, or production of plasticizers for PVC, paints and varnishes.
    Type: Application
    Filed: March 5, 2024
    Publication date: September 4, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250179002
    Abstract: The development of isomerized processes and products using triglycerides rich in linear oleic and linoleic chains as raw materials is provided. Isomerization physically and chemically modifies fatty acids and methyl esters, creating opportunities for new applications that are not possible with linear chain materials. Chains with methyl radicals provide a lower melting point, greater adhesion (see properties between polyethylene and polypropylene polymers), excellent emollience and spreadability on physical surfaces such as skin, leaves, wood, hair. Monoesters, diesters, triesters, tetraesters are produced with a range of possible applications previously not possible with linear fatty materials.
    Type: Application
    Filed: March 5, 2024
    Publication date: June 5, 2025
    Inventor: Setsuo Sato
  • Publication number: 20250177268
    Abstract: The development of ethyl isooleate obtained from the isomerization of fatty acids from soy, palm, sunflower, rapeseed, peanut and its applications in the cosmetic field, more specifically, in formulations of face creams, body creams and hair conditioners is described. Isomerization creates non-linear branched chains that generate unique properties such as greater emollience, lubricity, solvency, spreadability, thermal and chemical stability, as well as greater fluidity in viscous systems. Ethyl isooleate is free from ocular and skin irritation, being completely non-allergenic. Ethyl oleate is an excellent solvent for active ingredients in ointments, creams, lotions. It works as an excellent excipient in delivery system formulations, helping the penetration of active ingredients into the skin. All of these characteristics above belong to ethyl oleate, however, from a physicochemical point of view, ethyl isooleate has superior properties to its isomer ethyl oleate.
    Type: Application
    Filed: March 5, 2024
    Publication date: June 5, 2025
    Inventor: Setsuo Sato
  • Publication number: 20240239737
    Abstract: The present invention is based on the synthesis of triisoamyl citrate (triisopentanol citrate) and its applications as a plasticizer for polyvinyl chloride polymers, natural and synthetic rubbers, industrial solvents, replacing petrochemical-based products such as Phthalates (Dioctyl Phthalate, Diisononyl Phthalate, Dibutyl Phthalate), Acetylated tributylcitrate, epoxidized fatty esters, isoparaffins. It is a 100% renewable, high-performance, non-toxic, biodegradable product with an extremely competitive cost. With the increase in corn alcohol production in Brazil, this technology and product adds value to the fusel oil co-product generated in corn alcohol plants.
    Type: Application
    Filed: January 16, 2024
    Publication date: July 18, 2024
    Inventor: Setsuo Sato
  • Publication number: 20240225981
    Abstract: It refers to a new group of solketal monoesters having excellent solubility power in sunscreens, excellent emollient properties, spreadability and ease of preparing stable aqueous formulas, completely non-toxic, without characteristics that generate eye or skin irritation, which allows its use as a solubilizer and emollients in cosmetic formulations for body use, facial sunscreens, makeup removers and a component for use in “roll on” deodorants. The proposed molecule is obtained from palm kernel oil, coconut oil, macauba oil and glycerin as a solubilizer in the form of cocoyl solketal ester, more particularly solketal monoester prepared from oils and/or fatty acids of coconut, babassu, palm kernel.
    Type: Application
    Filed: January 10, 2024
    Publication date: July 11, 2024
    Inventor: Setsuo Sato
  • Publication number: 20170174649
    Abstract: Esters of acetals of chemical structure: are provided which have excellent solubility power in sunscreens, excellent properties of emollience, spreadability and ease of preparing stable aqueous formulas, are completely non-toxic, have no characteristics that generate ocular or cutaneous irritation, and these properties enable their use as solubilizers and emollients in cosmetic formulations for body use, facial sunscreens, makeup removers and component for use in roll-on deodorants.
    Type: Application
    Filed: December 15, 2016
    Publication date: June 22, 2017
    Inventors: Setsuo SATO, Marcelo Eiji Borges Sato
  • Publication number: 20150197469
    Abstract: A process of crude glycerin purification originated from transesterification with alkaline catalysis without using acidification and distillation producing purified glycerin 96% and 99% purity, wherein the purification technique of glycerin obtained from productions of fatty esters using the alkaline catalysis.
    Type: Application
    Filed: January 15, 2015
    Publication date: July 16, 2015
    Inventors: Josse Givan Bombardi FERREIRA, Marcelo Eiji Borges SATO, Setsuo SATO, Silvio Antonio CAZZOLATO, Taciane Meira da SILVA
  • Patent number: 9079845
    Abstract: The disclosed invention refers to a process for obtaining fatty acid alkyl esters, rosin acids and sterols from crude tall oil (CTO), which is characterized by the following steps: (a) reacting the free fatty acids present in the CTO with lower alcohols; (b) esterifying the sterols in the CTO with boric acid or transesterifying the sterols with a catalyst; (c) separating the fatty acid lower alkyl esters and rosin acids from the remaining sterol borate esters or sterol esters of fatty acids to produce a stream of sterol esters; (d) separating the fatty acid alkyl esters from the rosin acids to produce a first stream of fatty acid alky esters and a second stream of rosin acids; and (e) converting the sterol esters into the free sterols to produce a third stream of free sterols.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: July 14, 2015
    Assignee: Cognis IP Management GmbH
    Inventors: Setsuo Sato, Henrique Jorge Sousa Sales, Hercules Peloggia, Peter Kempers, Sabine Both, Ulrich Schoerken, Thomas Wolf
  • Patent number: 8426622
    Abstract: The invention relates to a process for production of fatty acids directly from soapstock generated in the alkali refining process including the steps of (a) adding a lipase directly to the alkaline soapstock to facilitate hydrolysis of glycerides without prior neutralization, (b) neutralizing and splitting the soaps with strong acids, and (c) separating the fatty acid phase from the aqueous phase by settling and/or centrifugation. A second embodiment is a process in which the soapstock is first neutralized and split with strong acids, followed by adding a lipase to facilitate glyceride hydrolysis, and separating the fatty acid phase. The fatty acids so obtained can be esterified with C1-C6 alcohols using a lipase that is selective for fatty acids and does not transesterify the sterolesters, and the fatty acid esters and sterolesters are separated by distillation. The sterolesters are useful as supplements for food, as pharmaceutical agents for lowering cholesterol and as biofuel and biodiesel.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: April 23, 2013
    Assignee: Cognis IP Management GmbH
    Inventors: Peter Kempers, Ulrich Schörken, Thomas Wolf, Setsuo Sato, Wanderson Bueno de Almeida, Pablo Silva Bizzarri, Alexssander Shigueru Araujo
  • Patent number: 8293132
    Abstract: The invention relates to a curing agent for epoxy resins, comprising a phenalkamine blended with a salted polyamine or a salted polyamine-epoxy adduct to form a curing agent for an epoxy resin, wherein at least one-third of the primary amine groups of the salted polyamine or the salted polyamine-epoxy adduct are blocked.
    Type: Grant
    Filed: December 10, 2008
    Date of Patent: October 23, 2012
    Assignee: Cognis IP Management GmbH
    Inventors: Setsuo Sato, Shailesh C Shah, Ramiro Carielo Bueno, Robert M Moon, Arnaldo Ferreira
  • Patent number: 8148454
    Abstract: Disclosed is the use of glycerol acetals as coalescent agents and/or solvents for making lacquers and paints.
    Type: Grant
    Filed: October 11, 2008
    Date of Patent: April 3, 2012
    Assignee: Cognis IP Management GmbH
    Inventors: Joaquin Bigorra Llosas, Setsuo Sato, Ramiro Carielo Bueno, Elisabet Graupera
  • Patent number: 7951842
    Abstract: This invention relates to the use of compounds of the general formula (I): R?—CONH—X—NR2R3—R4—Y in which R1 represents an alkyl moiety containing 11 to 21 carbon atoms, X stands for a (CH2)n- group and n is an integer from 1 to 6, R2 and R3 independently represent an alkyl moiety with 1 to 4 carbon atoms or an hydrogen atom, Y stands for a COO— group, in cosmetic compositions, characterized in that the compound of formula (I): is prepared by reacting the oil from Theo-broma grandiflorum with an amine of the formula (II): H2N—X—NR2R3 and subsequently reaction with sodium monochloroacetic acid.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: May 31, 2011
    Assignees: Cognis Brasil Ltda., Natura Cosmeticos S.A.
    Inventors: Rosa Maria Teixeira Tagé Biaggio, Setsuo Sato, Juliana Bucchi Alencastre, Carlos Alberto Moura, Henrique Sales, Tiago Costa Beber, Rosa Maria da Cunha Canto Friedlander, Tereza Maria de Senne Peranovich Victorio, Edjane dos Santos Lima
  • Publication number: 20100286345
    Abstract: The invention relates to a curing agent for epoxy resins, comprising a phenalkamine blended with a salted polyamine or a salted polyamine-epoxy adduct to form a curing agent for an epoxy resin, wherein at least one-third of the primary amine groups of the salted polyamine or the salted polyamine-epoxy adduct are blocked.
    Type: Application
    Filed: December 10, 2008
    Publication date: November 11, 2010
    Applicant: COGNIS IP MANAGEMENT GMBH
    Inventors: Setsuo Sato, Shailesh C. Shah, Ramiro Carielo Bueno, Robert M. Moon, Arnaldo Ferreira
  • Patent number: 7825284
    Abstract: A process for the production of a color-stable composition containing cardanol and cardol including (a) subjecting crude, cashew nutshell liquid to distillation to obtain a distillate: (b) reacting the distillate with boric acid to obtain a reaction mixture; and (c) subjecting the reaction mixture to distillation is provided. A method for the production of color-stable phenalkamines including (a) subjecting crude, cashew nutshell liquid to distillation to obtain a distillate; (b) reacting the distillate with boric acid to obtain a reaction mixture; (c) subjecting the reaction mixture to distillation to obtain a main fraction; and (d) reacting the main fraction with an aliphatic amine and formaldehyde to form a color-stable phenalkamine is also provided.
    Type: Grant
    Filed: April 5, 2006
    Date of Patent: November 2, 2010
    Assignee: Cognis IP Management GmbH
    Inventors: Setsuo Sato, Wanderson Bueno de Almeida, Arnaldo Ferreira Filho, Ramiro Carielo Bueno
  • Publication number: 20100216926
    Abstract: Disclosed is the use of glycerol acetals as coalescent agents and/or solvents for making lacquers and paints.
    Type: Application
    Filed: October 11, 2008
    Publication date: August 26, 2010
    Applicant: COGNIS IP MANAGEMENT GMBH
    Inventors: Joaquin Bigorra Llosas, Setsuo Sato, Ramiro Carielo Bueno, Elisabet Graupera