Abstract: A method according to an exemplary aspect of the present disclosure includes, among other things, detecting a position, including a polarity, of a rotor to detect incorrect rotor position offset of an electric machine without generating torque or motion within the electric machine.

Abstract: A power module assembly includes opposing end caps collectively having coolant ports and a row of cards that each have a major side defining a projection extending across the card. A side panel extends between the end caps such that the panel and row define a channel in fluid communication with the ports and configured to convey coolant directly across the cards. The side panel defines a groove that receives the projections.

Abstract: A voltage converter includes a switch having a switching loss that decreases as a switching frequency of the switch decreases. The voltage converter further includes a controller programmed to vary the switching frequency based on a duty cycle of the switch and a current input to the switch to reduce switching losses or reduce a ripple current magnitude.

Abstract: A family of hybrid electric transmissions operate in at least three modes based on selective engagement of shift elements. In a low mode, torque in a mechanical power flow path is multiplied for better low speed performance. At higher vehicle speeds, the transmission shifts into a high mode to improve efficiency. Some embodiments include a reverse mode. In other embodiments, a series mode may be used in reverse. The shift elements may include friction clutches, positive engagement clutches, and controllable one way clutches.

Abstract: A vehicle is provided with a transmission having an inductor assembly. The inductor assembly is mounted within the transmission such that it is directly cooled by transmission fluid through at least one of spraying, splashing and immersion. The transmission includes at least one gear that is configured to, when rotating, transmit torque between an input and output of the transmission and splash fluid onto the inductor assembly to cool the inductor assembly.

Abstract: A vehicle may include an electric machine, a traction battery, and a solar panel array. The vehicle may further include circuitry electrically connected with the battery and array. The circuitry may include at least one switch configured to close when activated by a calibrated maximum holding power to permit energy to flow from the array to the battery.

Abstract: A vehicle electrical power system includes a variable voltage converter. The variable voltage converter includes an inductor assembly having a housing that defines a chamber containing dielectric fluid. An inductor is disposed within the chamber and is in contact with the fluid. The power system also includes a pump configured to circulate the dielectric fluid to cool the inductor.

Abstract: A method for controlling a hybrid electrical vehicle powertrain having an engine that is a source of power during forward drive and an electric motor that is a source of reverse driving power. A desired engine power during reverse drive is achieved by operating the engine at an increased speed that is greater than an optimum speed for a given engine power.

Abstract: A vehicle is provided with a transmission having an inductor assembly. The inductor assembly is mounted within the transmission such that it is directly cooled by transmission fluid through at least one of spraying, splashing and immersion. The transmission includes at least one gear that is configured to, when rotating, transmit torque between an input and output of the transmission and splash fluid onto the inductor assembly to cool the inductor assembly.

Abstract: A method for controlling a hybrid vehicle having a transmission coupled to vehicle wheels, an internal combustion engine, a planetary gearset coupled to the engine and to a differential output shaft to drive the vehicle wheels, a traction motor coupled through gearing to the differential output shaft and the planetary gearset, a generator coupled to the planetary gearset and electrically coupled to the traction motor, a traction battery coupled to the generator and the traction motor, and at least one controller in communication with the engine, the traction motor, and the generator includes limiting engine speed in response to a wheel slip event to an engine speed limit based on motor speed and generator speed to prevent the generator speed from exceeding a corresponding threshold when the wheel slip event terminates.

Abstract: A family of hybrid electric transmissions operate in at least three modes based on selective engagement of shift elements. In a low mode, torque in a mechanical power flow path is multiplied for better low speed performance. At higher vehicle speeds, the transmission shifts into a high mode to improve efficiency. Some embodiments include a reverse mode. In other embodiments, a series mode may be used in reverse. The shift elements may include friction clutches, positive engagement clutches, and controllable one way clutches.

Abstract: A vehicle may include an electric machine, a traction battery, and a solar panel array. The vehicle may further include circuitry electrically connected with the battery and array. The circuitry may include at least one switch configured to close when activated by a calibrated maximum holding power to permit energy to flow from the array to the battery.

Abstract: A vehicle includes a transmission having gears lubricated by oil and a variable voltage converter (VVC). The VVC includes an inductor arranged such that the oil contacts the inductor. The vehicle also includes at least one controller configured to operate the VVC to output a desired power. The controller, in response to a temperature of the oil being less than a threshold, alters a voltage and current of the VVC while maintaining the desired power to increase heat output by the inductor.

Abstract: A power system may perform charge balancing for a vehicle. The power system may include a battery including a plurality of modules, each module including a cell and associated resistive circuitry. The system may also include at least one controller configured to, in response to a cell achieving a threshold voltage and/or SOC, activate the associated resistive circuitry for the cell and reduce a charge current applied to the battery to prevent the cell from acquiring additional charge.

Abstract: A vehicle includes a transmission having gears lubricated by oil and a variable voltage converter (VVC). The VVC includes an inductor arranged such that the oil contacts the inductor. The vehicle also includes at least one controller configured to operate the VVC to output a desired power. The controller, in response to a temperature of the oil being less than a threshold, alters a voltage and current of the VVC while maintaining the desired power to increase heat output by the inductor.

Abstract: A hybrid electric vehicle includes a traction battery, traction motor and power inverter therebetween. The power inverter converts the DC power of the traction battery to AC power to drive each phase of the traction motor. The power inverter includes Insulated Gate Bipolar junction Transistors (IGBTs) to modulate the power to the traction motor. The speed at which the IGBTs are modulated impacts the system performance including power loss, voltage overshoot and current overshoot. Using a dual emitter IGBT to provide a current mirror of the drive current, circuitry may be used with the gate drive circuitry such that the gate drive speed may be dynamically adjusted based on characteristics including temperature and traction motor rotational speed.

Abstract: A method for controlling a hybrid vehicle having a transmission coupled to vehicle wheels, an internal combustion engine, a planetary gearset coupled to the engine and to a differential output shaft to drive the vehicle wheels, a traction motor coupled through gearing to the differential output shaft and the planetary gearset, a generator coupled to the planetary gearset and electrically coupled to the traction motor, a traction battery coupled to the generator and the traction motor, and at least one controller in communication with the engine, the traction motor, and the generator includes limiting engine speed in response to a wheel slip event to an engine speed limit based on motor speed and generator speed to prevent the generator speed from exceeding a corresponding threshold when the wheel slip event terminates.

Abstract: A system and method for controlling a hybrid electric vehicle powertrain having an engine, a generator, and a motor connected via a planetary gear set to detect lockup in the planetary gear set and control the powertrain in response. When torque is distributed in an electric mode of operation with the engine disabled, the generator is disabled based at least upon a difference between actual generator speed and an expected generator speed exceeding a threshold, indicating a lockup in the planetary gear set. When the engine is activated and distributes torque through the powertrain, the engine and the generator are disabled based at least upon a difference between engine acceleration and an expected engine acceleration exceeding a first threshold, and a difference between engine speed and ring gear speed being less than a second threshold.

Abstract: A system an method for controlling a hybrid vehicle having a transmission coupled to vehicle wheels, an internal combustion engine, a planetary gearset coupled to the engine and to a differential output shaft to drive the vehicle wheels, a traction motor coupled through gearing to the differential output shaft and the planetary gearset, a generator coupled to the planetary gearset and electrically coupled to the fraction motor, a traction battery coupled to the generator and the traction motor, and at least one controller in communication with the engine, the traction motor, and the generator include limiting engine speed in response to a wheel slip event to an engine speed limit based on motor speed and generator speed to prevent the generator speed from exceeding a corresponding threshold when the wheel slip event terminates.

Abstract: An automotive vehicle may include a plurality of solar cells electrically connected to form a solar panel array having a minimum output voltage at a specified standard solar irradiance. The vehicle may also include a battery pack having an output voltage at least equal to the minimum output voltage of the array and configured to provide energy for moving the vehicle. The vehicle may further include a controller configured to selectively electrically connect the array and battery pack to trickle charge the battery pack.