Abstract: A power system may perform charge balancing for a vehicle. The power system may include a battery including a plurality of modules, each module including a cell and associated resistive circuitry. The system may also include at least one controller configured to, in response to a cell achieving a threshold voltage and/or SOC, activate the associated resistive circuitry for the cell and reduce a charge current applied to the battery to prevent the cell from acquiring additional charge.

Abstract: A method of controlling a motor in a hybrid electric vehicle mitigates the risk of an incorrectly wired or incorrectly connected wiring harness. Following the connection or re-connection of a wiring harness, the vehicle responds to a torque request by limiting the magnitude of the motor torque until the proper direction of torque is confirmed. A flag is then set to record that torque direction has been confirmed so that the vehicle can respond normally to future requests. Several events may indicate that a wiring harness has been re-connected.

Abstract: A system an method for controlling a hybrid vehicle having a transmission coupled to vehicle wheels, an internal combustion engine, a planetary gearset coupled to the engine and to a differential output shaft to drive the vehicle wheels, a traction motor coupled through gearing to the differential output shaft and the planetary gearset, a generator coupled to the planetary gearset and electrically coupled to the fraction motor, a traction battery coupled to the generator and the traction motor, and at least one controller in communication with the engine, the traction motor, and the generator include limiting engine speed in response to a wheel slip event to an engine speed limit based on motor speed and generator speed to prevent the generator speed from exceeding a corresponding threshold when the wheel slip event terminates.

Abstract: A method according to an exemplary aspect of the present disclosure includes, among other things, detecting a position, including a polarity, of a rotor to detect incorrect rotor position offset of an electric machine without generating torque or motion within the electric machine.

Abstract: A vehicle is provided with a transmission and an inductor assembly that is mounted within a chamber of the transmission. The inductor assembly includes a coil, a core and an insulator having first and second portions that are oriented toward each other. Each portion includes a base, a support extending from the base, and a spool extending transversely from the support to engage the other portion. Each spool includes an external surface for supporting the coil and a cavity extending therethrough for receiving the core.

Abstract: A vehicle electrical power system includes a variable voltage converter. The variable voltage converter includes an inductor assembly having a housing that defines a chamber containing dielectric fluid. An inductor is disposed within the chamber and is in contact with the fluid. The power system also includes a pump configured to circulate the dielectric fluid to cool the inductor.

Abstract: A vehicle is provided with a transmission that defines a chamber, and a coil that is mounted within the chamber. The coil defines a cavity. The vehicle also includes a core having at least two projections that are spaced radially outward of the coil and angularly spaced apart from each other to define openings therebetween. The core also includes first and second ends that are interconnected by a post that extends through the cavity.

Abstract: A system and method is provided for controlling operation of an electric oil pump in a hybrid electric vehicle (HEV). The HEV includes an engine and a transaxle including an electric motor coupled to a traction battery. A commanded speed for the electric oil pump is determined and whether the engine in the HEV is in an off state is determined. When the engine is in the off state, the electric oil pump is controlled to operate at the commanded speed.

Abstract: A system and method for controlling a hybrid electric vehicle powertrain having an engine, a generator, and a motor connected via a planetary gear set to detect lockup in the planetary gear set and control the powertrain in response. When torque is distributed in an electric mode of operation with the engine disabled, the generator is disabled based at least upon a difference between actual generator speed and an expected generator speed exceeding a threshold, indicating a lockup in the planetary gear set. When the engine is activated and distributes torque through the powertrain, the engine and the generator are disabled based at least upon a difference between engine acceleration and an expected engine acceleration exceeding a first threshold, and a difference between engine speed and ring gear speed being less than a second threshold.

Abstract: A system and method for controlling a hybrid electric vehicle powertrain having an engine, a generator, and a motor connected via a planetary gear set to detect lockup in the planetary gear set and control the powertrain in response. When torque is distributed in an electric mode of operation with the engine disabled, the generator is disabled based at least upon a difference between actual generator speed and an expected generator speed exceeding a threshold, indicating a lockup in the planetary gear set. When the engine is activated and distributes torque through the powertrain, the engine and the generator are disabled based at least upon a difference between engine acceleration and an expected engine acceleration exceeding a first threshold, and a difference between engine speed and ring gear speed being less than a second threshold.

Abstract: A hybrid electric vehicle powertrain is disclosed. A gearing assembly mechanically couples an engine, an electric motor and an electric generator. During all-electric drive using the motor as a power source with the engine off, a clutch in the gearing assembly isolates elements of the gearing assembly from a power delivery path to vehicle traction wheels. A clutch may be used also to provide smooth engine starting torque when the generator acts as an engine starter motor.

Abstract: A method and system for providing a dynamic torque band for hybrid electric vehicle (HEV) transient management includes determining a torque band indicative of an engine torque operation region representing efficient operation of the powertrain across a range of engine speeds. An engine torque command based on an actual speed of the engine is generated. The engine torque command is outputted to the engine if the engine torque command is within the torque band. The engine torque command is modified to be within the torque band if the engine torque command is out of the torque band and the modified engine torque command is outputted to the engine.

Abstract: A system for controlling a vehicle, the vehicle including an electric machine, includes a controller. The controller is configured to control the electric machine with an electric machine current including a plurality of current harmonic components. At least two of the current harmonic components have different magnitudes. When a torque ripple of the electric machine is an electrical k-th order harmonic, the plurality of current harmonic components may include an electrical k-1 order harmonic component having a first magnitude and an electrical k+1 order harmonic component having a second magnitude different than the first magnitude.

Abstract: A vehicle having a vehicle system is provided with a motor having a housing and a stator. The motor is configured to provide motor torque for vehicle propulsion. The vehicle system is also provided with at least one controller that is configured to receive input indicative of at least one of the housing temperature and the stator temperature, and control the motor torque based on a comparison of the input to predetermined thermal data.

Abstract: A method and system for providing a dynamic torque band for hybrid electric vehicle (HEV) transient management includes determining a torque band indicative of an engine torque operation region representing efficient operation of the powertrain across a range of engine speeds. An engine torque command based on an actual speed of the engine is generated. The engine torque command is outputted to the engine if the engine torque command is within the torque band. The engine torque command is modified to be within the torque band if the engine torque command is out of the torque band and the modified engine torque command is outputted to the engine.

Abstract: A vehicle having a vehicle system is provided with a motor having a housing and a stator. The motor is configured to provide motor torque for vehicle propulsion. The vehicle system is also provided with at least one controller that is configured to receive input indicative of at least one of the housing temperature and the stator temperature, and control the motor torque based on a comparison of the input to predetermined thermal data.

Abstract: A system and method for controlling a hybrid electric vehicle powertrain having an engine, a generator, and a motor connected via a planetary gear set to detect lockup in the planetary gear set and control the powertrain in response. When torque is distributed in an electric mode of operation with the engine disabled, the generator is disabled based at least upon a difference between actual generator speed and an expected generator speed exceeding a threshold, indicating a lockup in the planetary gear set. When the engine is activated and distributes torque through the powertrain, the engine and the generator are disabled based at least upon a difference between engine acceleration and an expected engine acceleration exceeding a first threshold, and a difference between engine speed and ring gear speed being less than a second threshold.

Abstract: A system and method of controlling a hybrid electric vehicle powertrain is provided. The hybrid-electric powertrain includes an engine, a battery, an electric motor, an electric generator and a transmission with a planetary gear unit. The planetary gear unit mechanically couples the engine, the electric motor and the electric generator to effect power delivery to vehicle traction wheels. Stored electrical power is delivering to the electric motor to drive the traction wheels in an electric-only operation mode. A first amount of torque is applied to the planetary gear unit with the electric generator in order to reduce the amount of wear to the planetary gear unit in the electric-only operation mode.

Abstract: A hybrid-electric powertrain and control method for a vehicle having forward traction wheels and rearward traction wheels in an all-wheel drive configuration. An engine and an electric motor deliver power through delivery paths to the traction wheels. The power delivery paths may have multiple ratio gearing so that more power can be delivered mechanically to improve powertrain performance and to allow the electric motor size to be reduced. The powertrain includes a controller for automatically balancing power distribution to the forward and rearward traction wheels to avoid wheel slip.

Abstract: A system and method is provided for controlling operation of an electric oil pump in a hybrid electric vehicle (HEV). The HEV includes an engine and a transaxle including an electric motor coupled to a traction battery. A commanded speed for the electric oil pump is determined and whether the engine in the HEV is in an off state is determined. When the engine is in the off state, the electric oil pump is controlled to operate at the commanded speed.