Patents by Inventor Shau Chew Wang

Shau Chew Wang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7708912
    Abstract: A variable impedance composition according to one aspect of the present invention comprises a high electro-magnetic permeability powder in an amount from 10% to 85% of the weight of the variable impedance composition, and an insulation adhesive in an amount from 10% to 30% of the weight of the variable impedance composition. The incorporation of high electro-magnetic permeability powder including carbonyl metal, such as carbonyl iron or carbonyl nickel, in the variable impedance composition can not only suppress the overstress voltage, but also dampen the transient current. In contrast to the conventional electrostatic discharge (ESD) device, the relatively high electro-magnetic permeability carbonyl metal powder can reduce arcing as well as lower the trigger voltage of the device. The high electro-magnetic permeability characteristics can also absorb the undesirable electro-magnetic radiation that causes corruption of signal and loss of data.
    Type: Grant
    Filed: June 16, 2008
    Date of Patent: May 4, 2010
    Assignee: Polytronics Technology Corporation
    Inventors: Pao Hsuan Chen, David Shau Chew Wang, Tong Cheng Tsai
  • Patent number: 7701322
    Abstract: A surface-mounted over-current protection device with positive temperature coefficient (PTC) behavior is disclosed. The surface-mounted over-current protection device comprises a first metal foil, a second metal foil corresponding to the first metal foil, a PTC material layer stacked between the first metal foil and the second metal foil, a first metal electrode, a first metal conductor electrically connecting the first metal foil to the first metal electrode, a second metal electrode corresponding to the first metal electrode, a second metal conductor electrically connecting the second metal foil to the second metal electrode, and at least one insulated layer to electrically insulate the first metal electrode from the second metal electrode. The surface-mounted over-current protection device, at 25° C., indicates that a hold current thereof divided by the product of a covered area thereof and the number of the conductive composite module is at least 0.16 A/mm2.
    Type: Grant
    Filed: July 3, 2006
    Date of Patent: April 20, 2010
    Assignee: Polytronics Technology Corp.
    Inventors: Shau Chew Wang, Fu Hua Chu
  • Publication number: 20090309074
    Abstract: A variable impedance composition according to one aspect of the present invention comprises a high electro-magnetic permeability powder in an amount from 10% to 85% of the weight of the variable impedance composition, and an insulation adhesive in an amount from 10% to 30% of the weight of the variable impedance composition. The incorporation of high electro-magnetic permeability powder including carbonyl metal, such as carbonyl iron or carbonyl nickel, in the variable impedance composition can not only suppress the overstress voltage, but also dampen the transient current. In contrast to the conventional electrostatic discharge (ESD) device, the relatively high electro-magnetic permeability carbonyl metal powder can reduce arcing as well as lower the trigger voltage of the device. The high electro-magnetic permeability characteristics can also absorb the undesirable electro-magnetic radiation that causes corruption of signal and loss of data.
    Type: Application
    Filed: June 16, 2008
    Publication date: December 17, 2009
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: Pao Hsuan Chen, David Shau Chew Wang, Tong Cheng Tsai
  • Publication number: 20090231763
    Abstract: An over-voltage protection device comprises a substrate having a first surface and a second surface, a first nonrectangular conductor having a first protrusion positioned on the first surface of the substrate, a second nonrectangular conductor having a second protrusion positioned on the first surface of substrate, at least one alignment block positioned on the second surface, and a variable impedance material positioned between the first protrusion and the second protrusion. Preferably, the second protrusion faces the first protrusion to form an arcing path from the first protrusion to the second protrusion.
    Type: Application
    Filed: March 12, 2008
    Publication date: September 17, 2009
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: Pao Hsuan Chen, David Shau Chew Wang, Ching Han Yu, Tong Cheng Tsai
  • Publication number: 20090224213
    Abstract: A variable impedance composition according to this aspect of the present invention comprises a conductive powder in an amount from 10% to 30% of the weight of the variable impedance composition, a semi-conductive power in an amount from 30% to 90% of the weight of the variable impedance composition, and an insulation adhesive in an amount from 3% to 50% of the weight of the variable impedance composition. According to one embodiment of the present invention, the variable impedance material presents a high resistance at a low applied voltage and a low resistance at a high applied voltage. As the variable impedance material is positioned in a gap between two conductors of an over-voltage protection device, the over-voltage protection device as a whole presents a high resistance to a low voltage applied across the gap and a low resistance to a high voltage applied across the gap.
    Type: Application
    Filed: March 6, 2008
    Publication date: September 10, 2009
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: Pao Hsuan Chen, David Shau Chew Wang, Ching Han Yu, Tong Cheng Tsai
  • Publication number: 20080292857
    Abstract: A heat dissipation material comprises (1) fluorine-containing crystalline polymer having a melting point higher than 150° C., with a weight percentage of around 15-40%; (2) heat conductive fillers dispersed in the fluorine-containing crystalline polymer with a weight percentage of around 60-85%; and (3) coupling agent of 0.5-3% of the heat conductive fillers by weight and having a chemical formula of: where R1, R2 and R3 are alkyl group CaH2a+1, a?1; X and Y are selected from hydrogen, fluorine, chorine, and alkyl group; and n is a positive integer.
    Type: Application
    Filed: March 21, 2008
    Publication date: November 27, 2008
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: David Shau Chew Wang, Kuo Hsun Chen, En Tien Yang
  • Publication number: 20080289751
    Abstract: A method for manufacturing an over-current protection device comprises a step of providing at least one current sensitive device and a step of pressing. The current sensitive device comprises a first electrode foil, a second electrode foil and a PTC conductive layer physically laminated between the first and second electrode foils. The pressing step is to press the current sensitive device at a predetermined temperature, thereby generating at least one overflow portion at sides of the PTC conductive layer to form the over-current protection device. The predetermined temperature is higher than the softening temperature of the PTC conductive layer. The over-current protection devices manufactured according to the present invention have superior resistance distribution.
    Type: Application
    Filed: March 3, 2008
    Publication date: November 27, 2008
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: David Shau Chew Wang, Jyh Ming Yu
  • Publication number: 20080272390
    Abstract: An LED apparatus comprises a base, an LED device, an electrode member and an insulation layer. The base has a bevel side to be embedded with a corresponding receiving base for electrical conduction of an electrode (e.g., a negative electrode). The LED device is placed on an upper surface of the base. The electrode member comprising a metal rod and an electrode plate is connected to the LED device for electrical conduction of an electrode (e.g., a positive electrode). The insulation layer is placed between the electrode plate of the electrode member and the base for electrical insulation. The bevel side of the base can be modified as desired, and is generally less than 10 degrees, and preferably less than 5 degrees, and may be less than 3 degrees if needed.
    Type: Application
    Filed: January 4, 2008
    Publication date: November 6, 2008
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: David Shau Chew Wang, Jyh Ming Yu, Jen Chien Wang, Hsieh Chang Huang
  • Publication number: 20080253050
    Abstract: The over-current protection device of the present invention can be used for over-current protection to PCM. The over-current protection device comprises a PTC device, at least one insulation layer; at least one electrode layer and at least one conductive channel. The insulation layer is placed on a surface of the PTC device, and the electrode layer is formed on the insulation layer afterwards. As a result, the insulation layer is between the electrode layer and the PTC device. The electrode layer serves as a surface of the over-current protection device. The conductive channel electrically connects the PTC device and the electrode layer. In an embodiment, the conductive channel is a blind hole penetrating through the electrode layer and the insulation layer and ending at the surface of the PTC device, and the surface of the blind hole is coated with a conductive layer to electrically connect the PTC device and the electrode layer.
    Type: Application
    Filed: October 25, 2007
    Publication date: October 16, 2008
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: Ching Han Yu, David Shau Chew Wang, Pao Hsuan Chen
  • Publication number: 20080174247
    Abstract: A high-power LED lamp comprises a cuplike lamp housing, an LED device, an adapter and a circuit board. The inner surface of the cuplike lamp housing is a reflective curved surface for reflecting the light from the LED device disposed at the bottom the cuplike lamp housing, so as to improve the lighting efficiency. The position of the LED device has the relation: 0.05<HL/HT<0.35, where HT is the total depth of the cuplike lamp housing, HL is the distance between a surface of the LED device and the bottom of the cuplike lamp housing. The adapter is configured to secure the LED device, and the circuit board is configured to provide power source to the LED device. The LED device is a stack structure comprising an LED package device, a ring member, an electrode plate and an insulation glue layer.
    Type: Application
    Filed: May 30, 2007
    Publication date: July 24, 2008
    Applicant: POLYTRONICS TECHNOLOGY CORPORATION
    Inventors: Jyh Ming Yu, David Shau Chew Wang, Jen Chien Wang, Hsieh Chang Huang
  • Patent number: 7391295
    Abstract: A high voltage over-current protection device includes a positive temperature coefficient (PTC) electrically conductive heat-dissipation layer and two metal electrodes. The PTC electrically conductive heat-dissipation layer includes at least one polymer, an electrically conductive filler, and a heat conductive filler. Due to the high thermal conductivity of the heat conductive filler (with a coefficient of thermal conductivity higher than 1 W/mK), the high voltage over-current protection device has a high thermal conduction characteristic, and the withstand voltage thereof can be substantially uniformly distributed in the PTC electrically conductive heat-dissipation layer to enhance its high voltage withstanding characteristic.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: June 24, 2008
    Assignee: Polytronics Technology Corporation
    Inventors: Shau Chew Wang, Jyh Ming Yu, Kuo Hsun Chen
  • Patent number: 7382224
    Abstract: An over-current protection device comprises two metal foils and a positive temperature coefficient (PTC) material layer. The PTC material layer is sandwiched between the two metal foils and comprises plural crystalline polymers with at least one polymer melting point below 115° C., and a non-oxide electrically conductive ceramic powder. The non-oxide electrically conductive ceramic powder exhibits a certain particle size distribution. The PTC material layer has a resistivity below 0.1 ?-cm. The initial resistance of the device is below 20 m?, and the area of the PTC material layer is below 30 mm2. The over-current protection device exhibits a surface temperature below 100° C. under the trip state of over-current protection.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: June 3, 2008
    Assignee: Polytronics Technology Corp.
    Inventors: Shau Chew Wang, Fu Hua Chu, Kuo Chang Lo
  • Publication number: 20080111505
    Abstract: A light emitting diode (LED) apparatus with temperature control and current regulation functions is provided. The LED apparatus includes at least one LED die and at least one temperature control and current regulation (TCCR) device. The TCCR device is electrically connected between the LED die and a power source, and is placed within an effective temperature sensing distance of the LED die, so as to sense temperature changes of the LED die. The resistance of the TCCR device is proportional to the temperature in a range of 25° C. to 85° C., i.e., the resistance increases with temperature. Moreover, the resistance difference of the TCCR device between 50° C. and 80° C. is greater than or equal to 100 m?.
    Type: Application
    Filed: January 19, 2007
    Publication date: May 15, 2008
    Inventors: David Shau Chew Wang, Jyh Ming Yu
  • Publication number: 20080099775
    Abstract: A light emitting diode (LED) module employs a one-piece integrated column heat conductive electrode to carry at least one LED chip, so as to quickly remove the heat generated by the LED chip while emitting light. The LED module includes at least one LED chip, a column heat conductive electrode, an electrical insulating sleeve, and a center electrode. The first heat dissipation surface of the column heat conductive electrode has a screw thread that can be combined with a heat dissipation base having an internal thread. An LED apparatus combines a plurality of LED modules and the heat dissipation base, and uses a metal heat dissipation layer on the heat dissipation base to quickly remove the heat generated by the LED chip while emitting light.
    Type: Application
    Filed: March 27, 2007
    Publication date: May 1, 2008
    Inventors: Jyh Ming YU, David Shau Chew Wang
  • Publication number: 20080100979
    Abstract: A high voltage over-current protection device includes a positive temperature coefficient (PTC) electrically conductive heat-dissipation layer and two metal electrodes. The PTC electrically conductive heat-dissipation layer includes at least one polymer, an electrically conductive filler, and a heat conductive filler. Due to the high thermal conductivity of the heat conductive filler (with a coefficient of thermal conductivity higher than 1 W/mK), the high voltage over-current protection device has a high thermal conduction characteristic, and the withstand voltage thereof can be substantially uniformly distributed in the PTC electrically conductive heat-dissipation layer to enhance its high voltage withstanding characteristic.
    Type: Application
    Filed: March 27, 2007
    Publication date: May 1, 2008
    Inventors: Shau Chew WANG, Jyh Ming Yu, Kuo Hsun Chen
  • Patent number: 7352272
    Abstract: An over-current protection device comprises two metal foils and a PTC material layer laminated between the two metal foils. The PTC material layer essentially comprises a polymer matrix and a conductive filler. The polymer matrix at least comprises a first crystalline polymer, e.g., LDPE, and a second crystalline polymer, e.g., PVDF, in which the melting temperature of the second crystalline polymer subtracting the melting temperature of the first crystalline polymer is equal to or more than 50° C. The conductive filler is selected from metallic grain of a volumetric resistivity less than 500 ??-cm, and is distributed in the polymer matrix. The initial volumetric resistivity of the PTC material layer is less than 0.1?-cm, and the trip temperature of the PTC material layer at which the resistance thereof increases to 1000 times the initial resistance subtracting the melting temperature of the first crystalline polymer is less than 15° C.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: April 1, 2008
    Assignee: Polytronics Technology Corporation
    Inventors: David Shau Chew Wang, Jyh Ming Yu, Kuo Chang Lo
  • Publication number: 20080073623
    Abstract: A heat-conductive dielectric polymer material having an inter-penetrating-network (IPN) structure includes a polymer component, a curing agent, and a heat-conductive filler uniformly dispersed in the polymer component. The polymer component includes a thermoplastic plastic and a thermosetting epoxy resin. The curing agent is used to cure the thermosetting epoxy resin at a curing temperature. The heat conductivity of the heat-conductive dielectric polymer material is larger than 0.5 W/mK. A heat dissipation substrate including the heat-conductive dielectric polymer material in the present invention has a thickness of less than 0.5 mm and bears a voltage of over 1000 volts.
    Type: Application
    Filed: January 30, 2007
    Publication date: March 27, 2008
    Inventors: David Shau Chew Wang, En Tien Yang, Jyh Ming Yu, Fu Hua Chu
  • Publication number: 20080057333
    Abstract: A heat dissipation substrate for an electronic device comprises a first metal layer, a second metal layer, and a thermally conductive polymer dielectric insulating layer. A surface of the first metal layer carries the electronic device, e.g., a light-emitting diode (LED) device. The thermally conductive polymer dielectric insulating layer is stacked between the first metal layer and the second metal layer in a physical contact manner, and interfaces therebetween include at least one micro-rough surface with a roughness Rz larger than 7.0. The micro-rough surface includes a plurality of nodular projections, and the grain sizes of the nodular projections mainly are in a range of 0.1-100 ?m. The heat dissipation substrate has a thermal conductivity larger than 1.0 W/m·K, and a thickness smaller than 0.5 mm, and comprises (1) a fluorine-containing polymer with a melting point higher than 150° C.
    Type: Application
    Filed: May 11, 2007
    Publication date: March 6, 2008
    Inventors: Fu Hua Chu, David Shau Chew Wang, Jyh Ming Yu, En Tien Yang, Kuo Hsun Chen
  • Patent number: 7300475
    Abstract: A method for manufacturing a circular electrode apparatus of a battery for resistance stability improvement comprises the following procedures. First, an electrode structure of a battery including an upper electrode plate, an over-current protection device and lower electrode plate is provided, wherein the over-current protection device is a lamination constituted of an upper metal foil, a current-sensitive layer and a lower metal foil. Secondly, the electrode structure is treated by high-speed impact, vibration, hot-cold impact, acid pickling, water pickling or sand blasting to become the electrode apparatus of the present invention whereby the mean value of the resistance of the electrode apparatuses is below 0.05 ohm, and the deviation of the resistances of the electrode apparatuses is below 0.005 ohm at 25° C.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: November 27, 2007
    Assignee: Polytronics Technology Corporation
    Inventors: David Shau-Chew Wang, Chih-Ming Yu, Yi-Nuo Chen
  • Patent number: 7286038
    Abstract: An over-current protection device comprises two metal foils and a positive temperature coefficient (PTC) material layer laminated between the two metal foils. The PTC material layer includes: (1) a polymer substrate, being 35-60% by volume of the PTC material layer and including a fluorine-containing crystalline polymer with a melting point higher than 150° C., e.g., polyvinylidine fluoride (PVDF); and (2) a conductive ceramic filler (e.g., titanium carbide) distributed in the polymer substrate. The conductive ceramic filler is 40-65% by volume of the PTC material layer, and has a volume resistivity less than 500 ??-cm. The volume resistivity of the PTC material layer is less than 0.1 ?-cm, and the ratio of the hold current of the PTC material layer at 25° C. to the area of the PTC material layer is between 0.05 and 0.2 A/mm2.
    Type: Grant
    Filed: January 18, 2007
    Date of Patent: October 23, 2007
    Assignee: Polytronics Technology Corporation
    Inventors: David Shau Chew Wang, Jyh Ming Yu