Abstract: A load cushion for a suspension system including a first cushion portion, a second cushion portion, a base plate having a flat top side and a bottom side, and a rate plate having a flat top side and a flat bottom side, wherein the top side of the base plate is parallel to the top side of the rate plate, wherein the first cushion portion extends away from the top side of the rate plate and has at least one vertical cross section having two tapering edges that extend towards each other as they extend upwardly from the top side of the rate plate until they end at an exposed upper surface, and wherein the second cushion portion extends between the top side of the base plate and the bottom side of the rate plate.

Abstract: A suspension having a frame attachment portion having an opening with a spring mount positioned therein, and a first shear spring positioned between a wall of the spring mount and a side wall of the opening, and a second shear spring positioned between another wall of the spring mount and another wall of the opening. The first spring mount comprises an inboard part and an outboard part with a first through-hole positioned therein adapted to allow passage of a first connecting rod therethrough, wherein the first connecting rod connects the inboard and outboard parts together, and wherein the first shear spring is compressed between a wall of the spring mount and a wall of the opening, and wherein the second shear spring is compressed between a wall of the spring mount and a wall of the opening.

Abstract: A shear spring having a base plate having a flat upper surface, and an upper plate having a V-shaped upper surface opposite the base plate adapted to mate with a corresponding V-shaped surface positioned on a side wall of a spring mount, the upper plate having a flat lower surface parallel to the flat upper surface of the base, and an elastomeric material positioned between the flat upper surface of the base plate and the flat lower surface of the upper plate.

Abstract: A rotatable bar pin bushing assembly is disclosed for connecting components in a vehicular system, such as a suspension and/or axle system. The rotatable bar pin bushing assembly includes an inner sleeve, an outer sleeve positioned around the inner sleeve, and an insert positioned between the inner and outer sleeves. The rotatable bar pin bushing assembly also includes a bar pin rotatably positioned within the inner sleeve. The bar pin has at least one end with at least one bore extending therethrough to receive a fastener. The bar pin is rotatable within the inner sleeve to allow indexing of the bar pin for registering the at least one bore of the bar pin with a connector of a different component. A method for assembling the rotatable bar pin bushing assembly is also disclosed.

Abstract: A tie-plate comprising a lower mounting flange that is removably attachable to a first frame hanger and to a second frame hanger, wherein the lower mounting flange includes a first set of attachment holes that correspond to a set of attachment holes at the first frame hanger, wherein the lower mounting flange includes a second set of attachment holes that correspond to a set of attachment holes at the second frame hanger, an extending member having a first end that extends at an angle from the lower mounting flange; and an upper mounting flange extending from a second end of the extending member, wherein the upper mounting flange has one or more mounting holes adapted for attachment of the tie-plate to an undercarriage of a vehicle.

Abstract: A suspension having a frame attachment portion having an opening with a spring mount positioned therein, and a first shear spring positioned between a wall of the spring mount and a side wall of the opening, and a second shear spring positioned between another wall of the spring mount and another wall of the opening. The first spring mount comprises an inboard part and an outboard part with a first through-hole positioned therein adapted to allow passage of a first connecting rod therethrough, wherein the first connecting rod connects the inboard and outboard parts together, and wherein the first shear spring is compressed between a wall of the spring mount and a wall of the opening, and wherein the second shear spring is compressed between a wall of the spring mount and a wall of the opening.

Abstract: A shear spring comprising a base and a V-shaped surface opposite the base adapted to mate with a corresponding V-shaped surface positioned on a side wall of a spring mount, and an elastomeric material positioned between the base and the V-shaped surface, wherein the base includes a first flange extending away from the V-shaped surface and adapted to be positioned outwardly from a first edge of a side wall of a spring module, and wherein the base includes a second flange extending away from the V-shaped surface and adapted to be positioned outwardly from a second edge of the side wall of the spring module, where the first flange and the second flange are positioned in parallel planes.

Abstract: A shear spring comprising a base and a V-shaped surface opposite the base adapted to mate with a corresponding V-shaped surface positioned on a side wall of a spring mount, and an elastomeric material positioned between the base and the V-shaped surface, wherein the base includes a first flange extending away from the V-shaped surface and adapted to be positioned outwardly from a first edge of a side wall of a spring module, and wherein the base includes a second flange extending away from the V-shaped surface and adapted to be positioned outwardly from a second edge of the side wall of the spring module, where the first flange and the second flange are positioned in parallel planes.

Abstract: A tie-plate comprising a lower mounting flange that is removably attachable to a first frame hanger and to a second frame hanger, wherein the lower mounting flange includes a first set of attachment holes that correspond to a set of attachment holes at the first frame hanger, wherein the lower mounting flange includes a second set of attachment holes that correspond to a set of attachment holes at the second frame hanger, an extending member having a first end that extends at an angle from the lower mounting flange; and an upper mounting flange extending from a second end of the extending member, wherein the upper mounting flange has one or more mounting holes adapted for attachment of the tie-plate to an undercarriage of a vehicle.

Abstract: A vehicle suspension including a spring module and a spring mount positioned within an opening in the spring module with two shear springs on either side of the spring mount, wherein the spring mount includes an inboard part and an outboard part, and a through-hole positioned in the inboard or outboard part to allow passage of a threaded connecting rod therethrough that has been tightened to draw the inboard part of the first spring mount together with the outboard part of the first spring mount, and to compress the first shear spring between a first side wall of the spring mount and a first side wall of the opening, and also to compress a second shear spring between a second side wall of the spring mount and a second side wall of the opening.

Abstract: A vehicle suspension including a frame attachment portion attached to spring module having an opening defined by two side walls, a top wall and a bottom wall, and a spring mount positioned within the opening with two shear springs on either side of the spring mount, wherein the spring mount includes an inboard part and an outboard part separate from the inboard part, and a through-hole positioned in at least one of the inboard or inboard parts to allow passage of a threaded connecting rod therethrough, wherein the connecting rod has been tightened to draw the inboard part of the first spring mount together with the outboard part of the first spring mount, and to compress the first shear spring between the first side wall of the spring mount and the first side wall of the opening, and also to compress the second shear spring between the second side wall of the spring mount and the second side wall of the opening of the spring module.

Abstract: An elastomeric spring suspension is described for supporting a longitudinally extending vehicle frame rail above first and second axles forming a tandem axle configuration. The suspension includes a frame hanger assembly mounted to the vehicle frame rail. The frame hanger assembly has two full spring modules, each of which includes two shear springs, a progressive spring rate load cushion having a pyramidal shape with a flattened top surface and a spring mount for mounting the springs. A saddle assembly is connected to the spring mount, and an equalizing beam is connected to the saddle assembly and further connected to the axles. The spring rate for the suspension increases almost linearly as a function of sprung load, resembling a pneumatic suspension. Accordingly, the suspension exhibits excellent ride quality, without sacrificing roll stability.

Abstract: An elastomeric spring suspension is described for supporting a longitudinally extending vehicle frame rail above first and second axles forming a tandem axle configuration. The suspension includes a frame hanger assembly mounted to the vehicle frame rail. The frame hanger assembly has two full spring modules, each of which includes two shear springs, a progressive spring rate load cushion having a pyramidal shape with a flattened top surface and a spring mount for mounting the springs. A saddle assembly is connected to the spring mount, and an equalizing beam is connected to the saddle assembly and further connected to the axles. The spring rate for the suspension increases almost linearly as a function of sprung load, resembling a pneumatic suspension. Accordingly, the suspension exhibits excellent ride quality, without sacrificing roll stability.