Patents by Inventor Shigeki Nakayama

Shigeki Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8706385
    Abstract: An exhaust gas recirculation device of an internal combustion engine (1) including a low-pressure EGR passage (20), a high-pressure EGR passage (21), a low-pressure EGR valve (23) and a high-pressure EGR valve (24) further includes an air-fuel ratio sensor (12) that is disposed in the exhaust passage (4) upstream of the position of its connection with the low-pressure EGR passage (20). In the case where a predetermined fuel-cut condition is satisfied, an ECU (30) estimates the flow amounts of exhaust gas flowing in the low-pressure EGR passage (20) and the high-pressure EGR passage (21), on the basis of the oxygen concentrations acquired by the air-fuel ratio sensor (12) at timings at which the exhaust gases recirculated into the intake passage (3) via the low-pressure EGR passage (20) and via the high-pressure EGR passage (21) reach the air-fuel ratio sensor (12), respectively.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: April 22, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shigeki Nakayama, Akio Matsunaga, Tomomi Onishi, Akiyuki Iemura
  • Publication number: 20130323130
    Abstract: An exhaust purification system in which when an air-fuel ratio of exhaust gas is leaner than a stoichiometric air-fuel ratio, a silver-alumina-based catalyst device releases adsorbed NO2 at a first set temperature and releases adsorbed NO at a second set temperature which is lower than the first set temperature. When the air-fuel ratio of the exhaust gas is leaner than the stoichiometric air-fuel ratio and the silver-alumina-based catalyst device is a third set temperature which is lower than the second set temperature, a temperature rise of the silver-alumina-based catalyst device is suppressed to maintain the silver-alumina-based catalyst device near the third set temperature, and at least part of the NO which is adsorbed at the silver-alumina-based catalyst device is oxidized to NO2 to be adsorbed at the silver-alumina-based catalyst device, then the suppression of the temperature rise of the silver-alumina-based catalyst device is lifted.
    Type: Application
    Filed: February 18, 2011
    Publication date: December 5, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Junichi Matsuo, Hiromasa Nishioka, Katsuhiko Oshikawa, Yoshihisa Tsukamoto, Hiroshi Otsuki, Shigeki Nakayama
  • Publication number: 20130315791
    Abstract: An exhaust purification system of an internal combustion engine of the present invention comprises a silver-alumina-based catalyst device arranged in the engine exhaust system. When a temperature of the silver-alumina-based catalyst device becomes a second set temperature T2 lower than a first set temperature T1 at which the silver-alumina-based catalyst device releases NO2, and releases NO, the silver-alumina-based catalyst device is heated such that a temperature elevation rate thereof is increased to make the temperature T of the silver-alumina-based catalyst device be a third set temperature T3 between the first set temperature T1 and the second set temperature T2.
    Type: Application
    Filed: February 14, 2011
    Publication date: November 28, 2013
    Inventors: Yoshihisa Tsukamoto, Hiromasa Nishioka, Katsuhiko Oshikawa, Hiroshi Otsuki, Junichi Matsuo, Shigeki Nakayama
  • Publication number: 20130287638
    Abstract: This exhaust gas purification device for an internal combustion engine is provided with a particulate filter disposed in an engine exhaust system, and a catalytic device disposed downstream of the particulate filter in the engine exhaust system. The catalytic device holds sulfuric acid as a sulfate and releases the product as SO2.
    Type: Application
    Filed: February 28, 2011
    Publication date: October 31, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kou Sugawara, Shigeki Nakayama, Yuichi Sobue, Hiromasa Nishioka, Daichi Imai
  • Patent number: 8535460
    Abstract: A hydrogen storage alloy is provided which has an extremely low Co content, and can maintain the drain (power) performance (especially pulse discharge characteristics), activity (degree of activity), and life performance at high levels. The hydrogen storage alloy is manufactured by weighing and mixing every material for the hydrogen storage alloy so as to provide an alloy composition represented by the general formula MmNiaMnbAlcCod or MmNiaMnbAlcCodFee, and controlling the manufacturing method and manufacturing conditions so that both the a-axis length and the c-axis length of the crystal lattice are in a predetermined range. Although it is sufficient if the a-axis length of the crystal lattice is 499 pm or more and the c-axis length is 405 pm or more, by further specifying the a-axis length and c-axis length depending on the values of ABx, a hydrogen storage alloy having high durability can be provided.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: September 17, 2013
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Daisuke Mukai, Shigeki Nakayama, Kiyotaka Yasuda, Shinya Kagei, Hidetoshi Inoue
  • Publication number: 20130219863
    Abstract: An exhaust gas control apparatus includes: a fuel supply portion that is provided so as to supply fuel to a portion of an exhaust passage, which is upstream of an exhaust gas purification member provided in the exhaust passage; a heating portion that is disposed between the fuel supply portion and the exhaust gas purification member; and a control portion that controls an amount of electric power that is supplied to the heating portion, based on an exhaust gas temperature and an exhaust gas flow rate.
    Type: Application
    Filed: October 6, 2011
    Publication date: August 29, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinji Kamoshita, Shigeki Nakayama, Hiromi Hiramatsu, Hiroyuki Murai
  • Patent number: 8489309
    Abstract: In a feedback control system in which a base gain having a constant value or a variable gain is set as a feedback gain in accordance with the state of the system and an input value is calculated based on a function having, as variables, a proportional term and an integral term, the integral term is recalculated when a discriminant value obtained by substituting a base proportional term calculated using the base gain for the proportional term and a normal integral term calculated using the feedback gain for the integral term in the function is larger than an upper limit value. The integral term is recalculated in such a way that a value obtained by substituting the base proportional term for the proportional term and the recalculated integral term for the integral term in the function becomes equal to or smaller than the upper limit value.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: July 16, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Shigeki Nakayama
  • Patent number: 8453446
    Abstract: An exhaust gas control system for an internal combustion engine includes a turbocharger that includes a compressor arranged in an intake passage, and a turbine arranged in an exhaust passage; a low-pressure EGR unit that recirculates a portion of exhaust gas back to the internal combustion engine through a low-pressure EGR passage that provides communication between the exhaust passage, at a portion downstream of the turbine, and the intake passage, at a portion upstream of the compressor; a low-pressure EGR valve that is provided in the low-pressure EGR passage, and that changes the flow passage area of the low-pressure EGR passage; and a valve control unit that executes an opening/closing control over the low-pressure EGR valve. When it is determined that the internal combustion engine is under a predetermined low-temperature environment, the low-pressure EGR valve is kept closed while the internal combustion engine is in the fuel-supply cutoff operation mode.
    Type: Grant
    Filed: January 23, 2008
    Date of Patent: June 4, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomomi Onishi, Akio Matsunaga, Shigeki Nakayama
  • Patent number: 8457905
    Abstract: A soot discharge amount is calculated by multiplying a “steady discharge amount” by a “transient correction value.” The steady discharge amount is a soot discharge amount in a steady operation state, and is acquired through table search. For each of a plurality of factors which affect the soot discharge amount, a steady value (value obtained through table search) of the factor and a transient value (current value) of the factor are substituted for a characteristic equation which represents a change in the soot discharge amount with the value of the factor, whereby a steady characteristic value and a transient characteristic value are acquired. The “ratio between the steady characteristic value and the transient characteristic value” is then calculated for each factor. The transient correction value is obtained by multiplying together all values of the “ratio between the steady characteristic value and the transient characteristic value” obtained for the factors.
    Type: Grant
    Filed: May 18, 2009
    Date of Patent: June 4, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomomi Onishi, Shigeki Nakayama
  • Patent number: 8353196
    Abstract: In a gas-mixture-nonuniformity acquisition apparatus for an internal combustion engine, the nonuniformity of fuel concentration within a gas mixture is acquired under the assumption that, in a process in which a cylinder interior gas taken into a combustion chamber of the engine and fuel injected into the combustion chamber mix together to form a gas mixture, a collision reaction repeatedly takes place within the gas mixture in such a manner that, due to collision of two gas volumes having different fuel mass ratios, respective portions of the two gas volumes mix together, and the mixed portions separate from the corresponding gas volumes and form a portion or the entirety of another gas volume having a fuel mass ratio different from those of the two gas volumes.
    Type: Grant
    Filed: September 24, 2008
    Date of Patent: January 15, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Taku Ibuki, Shigeki Nakayama, Kazuhisa Inagaki, Matsuei Ueda
  • Patent number: 8220443
    Abstract: An EGR system includes a high-pressure EGR unit and a low-pressure EGR unit. During the steady operation of an internal combustion engine, the high-pressure EGR gas and the low-pressure EGR gas are mixed with each other at a mixture ratio, in which the ratio of the high-pressure EGR gas amount to the entire EGR gas amount is higher than that in a known mixture ratio, and then recirculated back to the internal combustion engine. In the engine speed-up transitional operation period, the opening amount of a high-pressure EGR valve is adjusted to the opening amount that is much smaller than the target opening amount corresponding to the target operation mode. Thus, it is possible to suppress occurrence of the situation where the entire EGR gas amount is excessive in the period in which the low-pressure EGR gas amount does not decrease by a sufficient amount.
    Type: Grant
    Filed: January 10, 2008
    Date of Patent: July 17, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroki Murata, Masahiro Nagae, Hajime Shimizu, Shigeki Nakayama, Tomomi Onishi
  • Patent number: 8196404
    Abstract: An exhaust gas recirculation system includes a high-pressure EGR unit; a low-pressure EGR unit; a high-pressure EGR valve; a low-pressure EGR valve; and an EGR control unit that adjusts the opening amount of the high-pressure EGR valve to a required value for achieving the target EGR rate based on the characteristics of the exhaust gas in the low-pressure EGR passage before the operation mode is changed, and that maintains the required value during a period from when the operation mode is changed until when the low-pressure EGR gas is changed to the exhaust gas discharged from the internal combustion engine in the post-change operation mode.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: June 12, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomomi Onishi, Shigeki Nakayama, Teruhiko Miyake, Masahiro Nagae, Hajime Shimizu, Isao Matsumoto, Tomoyuki Ono, Hiroki Murata, Akira Yamashita, Hiroyuki Haga
  • Patent number: 8108129
    Abstract: A technique is provided which, in an exhaust gas recirculation apparatus for an internal combustion engine, can calculate a low-pressure EGR rate and a high-pressure EGR rate in an accurate manner, and control the flow rates of both a low pressure EGR passage and a high pressure EGR passage in a closed-loop control manner, thereby to make the temperature of intake air and a supercharging pressure stable and to suppress the deterioration of exhaust emissions as well as the deterioration of power performance.
    Type: Grant
    Filed: May 20, 2008
    Date of Patent: January 31, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shigeki Nakayama, Tomomi Onishi, Akio Matsunaga
  • Patent number: 8001953
    Abstract: In an exhaust gas recirculation system for an internal combustion engine, which includes a turbocharger; a high-pressure EGR unit; a low-pressure EGR unit; a high-pressure EGR valve; and a low-pressure EGR valve, first, the opening amount of the high-pressure EGR valve is controlled in a feedback manner, and, then, the opening amount of a low-pressure EGR valve is controlled in a feedback manner in a transitional operation period in which the operation mode of the internal combustion engine is changing. In this way, the intake air amount is promptly adjusted to the target intake air amount without causing hunting.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: August 23, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroki Murata, Masahiro Nagae, Hajime Shimizu, Shigeki Nakayama, Tomomi Onishi
  • Patent number: 7930922
    Abstract: A soot generation amount estimation apparatus obtains a generation speed of a precursor of soot (accordingly, the concentration of the precursor) in consideration of formation of the precursor from fuel, thermal decomposition of the formed precursor, and formation of soot from the formed precursor, and estimates a generation speed of soot (accordingly, the concentration of soot (the generation amount of soot)) in consideration of formation of soot from the precursor, which depends on the concentration of the precursor, and oxidation of the formed soot. The apparatus employs a reaction model in which the reaction process in which soot is generated from fuel is divided into two steps; i.e., a reaction process in which a precursor is generated from fuel and a reaction process in which soot is generated from the precursor. Thus, phenomena, such as a “delay in soot generation” in the reaction process in which soot is generated from fuel, can be accurately simulated.
    Type: Grant
    Filed: July 13, 2006
    Date of Patent: April 26, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomomi Onishi, Takao Fukuma, Shigeki Nakayama, Yoshiki Takatori, Shuichi Kubo, Satoshi Yamazaki
  • Publication number: 20110054762
    Abstract: A technique is provided which, in an exhaust gas recirculation apparatus for an internal combustion engine, can calculate a low-pressure EGR rate and a high-pressure EGR rate in an accurate manner, and control the flow rates of both a low pressure EGR passage and a high pressure EGR passage in a closed-loop control manner, thereby to make the temperature of intake air and a supercharging pressure stable and to suppress the deterioration of exhaust emissions as well as the deterioration of power performance.
    Type: Application
    Filed: May 20, 2008
    Publication date: March 3, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shigeki Nakayama, Tomomi Onishi, Akio Matsunaga
  • Patent number: 7848871
    Abstract: This apparatus equally divides an injection period TAU into three periods; i.e., front, intermediate, and rear periods, and assumes that first injection (mass Q(1)) corresponding to the “front period” is executed at one time at a fuel injection start timing, second injection (mass Q(2)) corresponding to the “intermediate period” is executed at one time when ? TAU has elapsed after the first injection, and third injection (mass Q(3)) corresponding to the “rear period” is executed at one time when ? TAU has elapsed after the second injection. A first gas mixture based on the first injection, a second gas mixture based on the second injection, and a third gas mixture based on the third injection are individually handled, and the excess air ratio of gas mixture, the state (temperature, etc.) of gas mixture, and the emission generation amounts in gas mixture are estimated for each gas mixture.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: December 7, 2010
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomomi Onishi, Shigeki Nakayama
  • Publication number: 20100286930
    Abstract: A soot discharge amount is calculated by multiplying a “steady discharge amount” by a “transient correction value.” The steady discharge amount is a soot discharge amount in a steady operation state, and is acquired through table search. For each of a plurality of factors which affect the soot discharge amount, a steady value (value obtained through table search) of the factor and a transient value (current value) of the factor are substituted for a characteristic equation which represents a change in the soot discharge amount with the value of the factor, whereby a steady characteristic value and a transient characteristic value are acquired. The “ratio between the steady characteristic value and the transient characteristic value” is then calculated for each factor. The transient correction value is obtained by multiplying together all values of the “ratio between the steady characteristic value and the transient characteristic value” obtained for the factors.
    Type: Application
    Filed: May 18, 2009
    Publication date: November 11, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomomi Onishi, Shigeki Nakayama
  • Publication number: 20100199639
    Abstract: An exhaust-gas recirculation apparatus for an internal combustion engine has a high-pressure EGR passage (20), a low-pressure EGR passage (21), a high-pressure EGR valve (22), and a low-pressure EGR valve (24) and performs open-loop control to the low-pressure EGR valve (24). The flow rate (Ghpl) of EGR gas flowing in the high-pressure EGR passage (20) and the flow rate (Glpl) of EGR gas flowing in the low-pressure EGR gas (21) are estimated based on the oxygen concentration (O2s) in the gas at the portion of the intake passage (3) downstream of the portion to which exhaust gas is delivered from the high-pressure EGR passage (2), the flow rate (Gdpf) of the gas passing through an exhaust-gas purifying catalyst unit (11) provided in the exhaust passage between the exhaust-gas inlets of the high-pressure EGR passage (20) and the low-pressure EGR passage (21), the flow rate (Gafm) of fresh air, and the fuel amount (Q) supplied to the cylinders (2) of the internal combustion engine per unit time.
    Type: Application
    Filed: September 16, 2008
    Publication date: August 12, 2010
    Inventors: Akio Matsunaga, Shigeki Nakayama, Tomomi Onishi, Akiyuki Iemura
  • Publication number: 20100179745
    Abstract: An exhaust gas recirculation device of an internal combustion engine (1) including a low-pressure EGR passage (20), a high-pressure EGR passage (21), a low-pressure EGR valve (23) and a high-pressure EGR valve (24) further includes an air-fuel ratio sensor (12) that is disposed in the exhaust passage (4) upstream of the position of its connection with the low-pressure EGR passage (20). In the case where a predetermined fuel-cut condition is satisfied, an ECU (30) estimates the flow amounts of exhaust gas flowing in the low-pressure EGR passage (20) and the high-pressure EGR passage (21), on the basis of the oxygen concentrations acquired by the air-fuel ratio sensor (12) at timings at which the exhaust gases recirculated into the intake passage (3) via the low-pressure EGR passage (20) and via the high-pressure EGR passage (21) reach the air-fuel ratio sensor (12), respectively.
    Type: Application
    Filed: June 6, 2008
    Publication date: July 15, 2010
    Inventors: Shigeki Nakayama, Akio Matsunaga, Tomomi Onishi, Akiyuki Iemura