Patents by Inventor Shigeki Ueta

Shigeki Ueta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230160029
    Abstract: A seal member includes a ?? precipitation-hardening alloy, in which the ?? precipitation-hardening alloy has a component composition of, in mass %: Ni: from 40 to 62%; Cr: from 13 to 20%; Ti: from 1.5 to 2.8%; Al: from 1.0 to 2.0% (provided that Ti/Al: 2.0 or less); Nb: 2.0% or less; Ta: 2.0% or less (provided that Nb+Ta: from 0.2 to 2.0%); B: from 0.001 to 0.010%; W: 3.0% or less; and Mo: 2.0% or less (provided that Mo+(1/2)W: from 1.0 to 2.5%), and optionally, C: 0.08% or less; Si: 1.0% or less; Mn: 1.0% or less; P: 0.02% or less; and S: 0.01% or less, with the balance being Fe and inevitable impurities, and in which the seal member has a hardness of 250 Hv or more, and includes a cold-rolled microstructure obtained by a cold rolling.
    Type: Application
    Filed: April 8, 2021
    Publication date: May 25, 2023
    Inventors: Yoshiki KUMAGAI, Yoshinori SUMI, Shigeki UETA, Hiroki YAMAMOTO, Isamu SAITO
  • Patent number: 10472701
    Abstract: The present invention relates to an Ni-based superalloy for hot forging, containing, in terms of % by mass, C: more than 0.001% and less than 0.100%, Cr: 11% or more and less than 19%, Co: more than 5% and less than 25%, Fe: 0.1% or more and less than 4.0%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Nb: 0.3% or more and less than 4.0%, Al: more than 3.0% and less than 5.0%, Ti: more than 1.0% and less than 3.0%, and Ta: 0.01% or more and less than 2.0%, with the balance being unavoidable impurities and Ni, in which the component composition satisfies the following two relationships: 3.5?([Ti]+[Nb]+[Ta])/[Al]×10<6.5 and 9.5?[Al]+[Ti]+[Nb]+[Ta]<13.0.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: November 12, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Kohki Izumi
  • Patent number: 10378072
    Abstract: The present invention relates to a maraging steel containing, in terms of mass %, 0.10?C?0.35, 9.0?Co?20.0, 1.0?(Mo+W/2)?2.0, 1.0?Cr?4.0, a certain amount of Ni, a certain amount of Al, and V+Nb?0.60, with the balance being Fe and inevitable impurities, in which in a case of V+Nb?0.020, the amount of Ni is 6.0?Ni?9.4 and the amount of Al is 1.4?Al?2.0, and in a case of 0.020<V+Nb?0.60, the amount of Ni is 6.0?Ni?20.0 and the amount of Al is 0.50?Al?2.0.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: August 13, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Keita Hinoshita, Kenji Sugiyama, Hiroyuki Takabayashi, Shigeki Ueta
  • Patent number: 10344367
    Abstract: The present invention relates to a method for producing a precipitation strengthened Ni-based superalloy material having a predetermined composition, containing a blooming forging step of performing a forging at a temperature range of from Ts to Tm and performing an air cooling to form a billet having an average crystal grain size of #1 or more, an overaging thermal treatment step of heating and holding the billet at a temperature range of from Ts to Ts+50° C. and slowly cooling it to a temperature of Ts or lower, and a crystal grain fining forging step of performing another forging at a temperature range of from Ts?150° C. to Ts and performing another air cooling, in which Ts is from 1,030° C. to 1,100° C., and an overall average crystal grain size is #8 or more after the crystal grain fining forging step.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: July 9, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Shuji Narita, Kohki Izumi, Kenta Yamashita, Shigeki Ueta
  • Patent number: 10337079
    Abstract: The present invention relates to a maraging steel containing, in terms of mass %, 0.20?C?0.35, 9.0?Co?20.0, 1.0?(Mo+W/2)?2.0, 1.0?Cr?4.0, and a certain amount of Ni, with the balance being Fe and inevitable impurities, in which in a case where the contents of V and Nb satisfy V+Nb?0.020 mass %, the amount of Ni is 6.0?Ni?9.4, and in which in a case where the contents of V and Nb satisfy 0.020 mass %<V+Nb?0.60 mass %, the amount of Ni is 6.0?Ni?16.0.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: July 2, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Kenji Sugiyama, Keita Hinoshita, Hiroyuki Takabayashi, Shigeki Ueta
  • Patent number: 10260119
    Abstract: The present invention relates to a maraging steel containing, in terms of mass %, 0.20?C?0.35, 9.0?Co?20.0, 1.0?(Mo+W/2)?2.0, 1.0?Cr?4.0, and a certain amount of Ni, with the balance being Fe and inevitable impurities, in which in a case where the contents of V and Nb satisfy V+Nb?0.020 mass %, the amount of Ni is 6.0?Ni?9.4, and in which in a case where the contents of V and Nb satisfy 0.020 mass %<V+Nb?0.60 mass %, the amount of Ni is 6.0?Ni?16.0.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: April 16, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Kenji Sugiyama, Keita Hinoshita, Hiroyuki Takabayashi, Shigeki Ueta
  • Patent number: 10260137
    Abstract: The present invention relates to a method for producing a precipitation strengthened Ni-based superalloy material having a predetermined composition, containing a blooming forging step of performing a forging at a temperature range of from Ts to Tm and performing an air cooling to form a billet having an average crystal grain size of #1 or more, an overaging thermal treatment step of heating and holding the billet at a temperature range of from Ts to Ts+50° C. and slowly cooling it to a temperature of Ts or lower, and a crystal grain fining forging step of performing another forging at a temperature range of from Ts?150° C. to Ts and performing another air cooling, in which Ts is from 1,030° C. to 1,100° C., and an overall average crystal grain size is #8 or more after the crystal grain fining forging step.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: April 16, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Shuji Narita, Kohki Izumi, Kenta Yamashita, Shigeki Ueta
  • Patent number: 10119182
    Abstract: The present invention relates to an Ni-based superalloy for hot forging, containing, in terms of % by mass, C: more than 0.001% and less than 0.100%, Cr: 11% or more and less than 19%, Co: more than 5% and less than 25%, Fe: 0.1% or more and less than 4.0%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Nb: 2.0% or more and less than 4.0%, Al: more than 3.0% and less than 5.0%, and Ti: more than 1.0% and less than 3.0%, with the balance being unavoidable impurities and Ni, in which the component composition satisfies the following two relationships: 3.5?([Ti]+[Nb])/[Al]×10<6.5 and 9.5?[Al]+[Ti]+[Nb]<13.0.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: November 6, 2018
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Kohki Izumi
  • Patent number: 10119186
    Abstract: Provided is a maraging steel excellent in fatigue characteristics, including, in terms of % by mass: C: ?0.015%, Ni: from 12.0 to 20.0%, Mo: from 3.0 to 6.0%, Co: from 5.0 to 13.0%, Al: from 0.01 to 0.3%, Ti: from 0.2 to 2.0%, O: ?0.0020%, N: ?0.0020%, and Zr: from 0.001 to 0.02%, with the balance being Fe and unavoidable impurities.
    Type: Grant
    Filed: August 4, 2014
    Date of Patent: November 6, 2018
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Kenji Sugiyama, Shigeki Ueta
  • Publication number: 20180148817
    Abstract: The present invention relates to a method for producing a precipitation strengthened Ni-based superalloy material having a predetermined composition, containing a blooming forging step of performing a forging at a temperature range of from Ts to Tm and performing an air cooling to form a billet having an average crystal grain size of #1 or more, an overaging thermal treatment step of heating and holding the billet at a temperature range of from Ts to Ts+50° C. and slowly cooling it to a temperature of Ts or lower, and a crystal grain fining forging step of performing another forging at a temperature range of from Ts?150° C. to Ts and performing another air cooling, in which Ts is from 1,030° C. to 1,100° C., and an overall average crystal grain size is #8 or more after the crystal grain fining forging step.
    Type: Application
    Filed: September 19, 2017
    Publication date: May 31, 2018
    Inventors: Shuji NARITA, Kohki IZUMI, Kenta YAMASHITA, Shigeki UETA
  • Publication number: 20180148818
    Abstract: The present invention relates to a method for producing a precipitation strengthened Ni-based superalloy material having a predetermined composition, containing a blooming forging step of performing a forging at a temperature range of from Ts to Tm and performing an air cooling to form a billet having an average crystal grain size of #1 or more, an overaging thermal treatment step of heating and holding the billet at a temperature range of from Ts to Ts+50° C. and slowly cooling it to a temperature of Ts or lower, and a crystal grain fining forging step of performing another forging at a temperature range of from Ts?150° C. to Ts and performing another air cooling, in which Ts is from 1,030° C. to 1,100° C., and an overall average crystal grain size is #8 or more after the crystal grain fining forging step.
    Type: Application
    Filed: September 19, 2017
    Publication date: May 31, 2018
    Inventors: Shuji NARITA, Kohki IZUMI, Kenta YAMASHITA, Shigeki UETA
  • Patent number: 9745649
    Abstract: The object of the present invention is to provide a heat-resistant steel for exhaust valves, having relatively small Ni content, high mechanical characteristics (for example, tensile strength, fatigue strength, wear resistance and hardness) at high temperature, and excellent oxidation resistance. The present invention provides a heat-resistant steel for exhaust valves, which includes: 0.45?C<0.60 mass %, 0.30<N<0.50 mass %, 19.0?Cr<23.0 mass %, 5.0?Ni<9.0 mass %, 8.5?Mn<10.0 mass %, 2.5?Mo<4.0 mass %, 0.01?Si<0.50 mass %, and 0.01?Nb<0.30 mass %, with the balance being Fe and unavoidable impurities, in which the steel satisfies 0.02?Nb/C<0.70 and satisfies 4.5?Mo/C<8.9.
    Type: Grant
    Filed: August 24, 2012
    Date of Patent: August 29, 2017
    Assignees: DAIDO STEEL CO., LTD., HONDA MOTOR CO., LTD.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
  • Publication number: 20170240996
    Abstract: The present invention relates to an Ni-based superalloy for hot forging, containing, in terms of % by mass, C: more than 0.001% and less than 0.100%, Cr: 11% or more and less than 19%, Co: more than 5% and less than 25%, Fe: 0.1% or more and less than 4.0%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Nb: 0.3% or more and less than 4.0%, Al: more than 3.0% and less than 5.0%, Ti: more than 1.0% and less than 3.0%, and Ta: 0.01% or more and less than 2.0%, with the balance being unavoidable impurities and Ni, in which the component composition satisfies the following two relationships: 3.5?([Ti]+[Nb]+[Ta])/[Al]×10<6.5 and 9.5?[Al]+[Ti]+[Nb]+[Ta]<13.0.
    Type: Application
    Filed: January 12, 2017
    Publication date: August 24, 2017
    Inventors: Mototsugu OSAKI, Shigeki UETA, Kohki IZUMI
  • Publication number: 20170240997
    Abstract: The present invention relates to an Ni-based superalloy for hot forging, containing, in terms of % by mass, C: more than 0.001% and less than 0.100%, Cr: 11% or more and less than 19%, Co: more than 5% and less than 25%, Fe: 0.1% or more and less than 4.0%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Nb: 2.0% or more and less than 4.0%, Al: more than 3.0% and less than 5.0%, and Ti: more than 1.0% and less than 3.0%, with the balance being unavoidable impurities and Ni, in which the component composition satisfies the following two relationships: 3.5?([Ti]+[Nb])/[Al]×10<6.5 and 9.5?[Al]+[Ti]+[Nb]<13.0.
    Type: Application
    Filed: January 12, 2017
    Publication date: August 24, 2017
    Inventors: Mototsugu OSAKI, Shigeki UETA, Kohki IZUMI
  • Patent number: 9738953
    Abstract: The present invention provides a hot-forgeable Ni-based superalloy excellent in high temperature strength, including, in terms of % by mass: C: more than 0.001% and less than 0.100%, Cr: 11.0% or more and less than 19.0%, Co: 0.5% or more and less than 22.0%, Fe: 0.5% or more and less than 10.0%, Si: less than 0.1%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Mo+½W: 2.5% or more and less than 5.5%, S: 0.010% or less, Nb: 0.3% or more and less than 2.0%, Al: more than 3.00% and less than 6.50%, and Ti: 0.20% or more and less than 2.49%, with the balance being Ni and unavoidable impurities, in which (Ti/Al)×10 is 0.2 or more and less than 4.0 in terms of atomic ratio, and in which Al+Ti+Nb is 8.5% or more and less than 13.0% in terms of atomic %.
    Type: Grant
    Filed: January 29, 2014
    Date of Patent: August 22, 2017
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Takuma Okajima, Ayumi Hori
  • Patent number: 9506125
    Abstract: The present invention provides a maraging steel containing: 0.10?C?0.30 mass %, 6.0?Ni?9.4 mass %, 11.0?Co?20.0 mass %, 1.0?Mo?6.0 mass %, 2.0?Cr?6.0 mass %, 0.5?Al?1.3 mass %, and Ti?0.1 mass %, with the balance being Fe and unavoidable impurities, and satisfying 1.00?A?1.08, in which A is 0.95+0.35×[C]?0.0092×[Ni]+0.011×[Co]?0.02×[Cr]?0.001×[Mo], where [C] indicates a content (mass %) of C, [Ni] indicates a content (mass %) of Ni, [Co] indicates a content (mass %) of Co, [Cr] indicates a content (mass %) of Cr, and [Mo] indicates a content (mass %) of Mo, respectively. The maraging steel has a tensile strength of 2,300 MPa or more and is also excellent in the toughness/ductility and fatigue characteristics.
    Type: Grant
    Filed: June 5, 2013
    Date of Patent: November 29, 2016
    Assignees: DAIDO STEEL CO., LTD., IHI CORPORATION
    Inventors: Shigeki Ueta, Hiroyuki Takabayashi, Ei Kimura, Yuta Tanaka, Satoshi Takahashi, Isao Nakanowatari, Kota Sasaki, Koshiro Yamane, Satoru Yusa
  • Publication number: 20160340752
    Abstract: The present invention relates to a maraging steel containing, in terms of mass %, 0.20?C?0.35, 9.0?Co?20.0, 1.0?(Mo+W/2)?2.0, 1.0?Cr?4.0, and a certain amount of Ni, with the balance being Fe and inevitable impurities, in which in a case where the contents of V and Nb satisfy V+Nb?0.020 mass %, the amount of Ni is 6.0?Ni?9.4, and in which in a case where the contents of V and Nb satisfy 0.020 mass %<V+Nb?0.60 mass %, the amount of Ni is 6.0?Ni?16.0.
    Type: Application
    Filed: May 13, 2016
    Publication date: November 24, 2016
    Inventors: Kenji Sugiyama, Keita Hinoshita, Hiroyuki Takabayashi, Shigeki Ueta
  • Publication number: 20160340753
    Abstract: The present invention relates to a maraging steel containing, in terms of mass %, 0.10?C?0.35, 9.0?Co?20.0, 1.0?(Mo+W/2)?2.0, 1.0?Cr?4.0, a certain amount of Ni, a certain amount of Al, and V+Nb?0.60, with the balance being Fe and inevitable impurities, in which in a case of V+Nb?0.020, the amount of Ni is 6.0?Ni?9.4 and the amount of Al is 1.4?Al?2.0, and in a case of 0.020<V+Nb?0.60, the amount of Ni is 6.0?Ni?20.0 and the amount of Al is 0.50?Al?2.0.
    Type: Application
    Filed: May 13, 2016
    Publication date: November 24, 2016
    Inventors: Keita HINOSHITA, Kenji SUGIYAMA, Hiroyuki TAKABAYASHI, Shigeki UETA
  • Patent number: 9416436
    Abstract: The present invention aim at providing a steel for steam turbine blades which is excellent in terms of strength and toughness. The steel of the present invention has a composition which contains, in terms of % by mass, 0.02-0.10% of C, up to 0.25% of Si, 0.001-0.10% of Mn, up to 0.010% of P, up to 0.010% of S, 8.5-10.0% of Ni, 10.5-13.0% of Cr, 2.0-2.5% of Mo, 0.001-0.010% of N, 1.15-1.50% of Al, less than 0.10% of Cu, up to 0.20% of Ti, and the remainder being incidental impurities and Fe, and which satisfies 6.0?Ni/Al?8.0, 9.0?Nieq?11.0 and 17.0?Creq?19.0, in which Nieq=[Ni]+0.11[Mn]?0.0086([Mn]2)+0.44[Cu]+18.4[N]+24.5[C] Creq=[Cr]+1.21[Mo]+0.48[Si]+2.2[Ti]+2.48[A1].
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: August 16, 2016
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Hiroyuki Takabayashi, Shigeki Ueta
  • Patent number: 9365913
    Abstract: The present invention relates to a high-hardness hardfacing alloy powder, containing: 0.5<C?3.0 mass %, 0.5?Si?5.0 mass %, 10.0?Cr?30.0 mass %, and 16.0<Mo?40.0 mass %, with the balance being Co and unavoidable impurities, wherein a total amount of Mo and Cr satisfies 40.0?Mo+Cr?70.0 mass %. The high-hardness hardfacing alloy powder according to the present invention may further contain at least one element selected from the group consisting of: Ca?0.03 mass %, P?0.03 mass %, Ni?5.0 mass % and Fe?5.0 mass %. The high-hardness hardfacing alloy powder according to the present invention can be employed for build-up welding of a face part of a valve used in various internal combustion engines, automotive engines, steam turbines, heat exchangers, heating furnaces and the like.
    Type: Grant
    Filed: May 3, 2012
    Date of Patent: June 14, 2016
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Kaoru Imaizumi, Shigeki Ueta