Patents by Inventor Shigeki Ueta
Shigeki Ueta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150284823Abstract: The present invention provides a hot-forgeable Ni-based superalloy excellent in high temperature strength, including, in terms of % by mass: C: more than 0.001% and less than 0.100%, Cr: 11.0% or more and less than 19.0%, Co: 0.5% or more and less than 22.0%, Fe: 0.5% or more and less than 10.0%, Si: less than 0.1%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Mo+½W: 2.5% or more and less than 5.5%, S: 0.010% or less, Nb: 0.3% or more and less than 2.0%, Al: more than 3.00% and less than 6.50%, and Ti: 0.20% or more and less than 2.49%, with the balance being Ni and unavoidable impurities, in which (Ti/Al)×10 is 0.2 or more and less than 4.0 in terms of atomic ratio, and in which Al+Ti+Nb is 8.5% or more and less than 13.0% in terms of atomic %.Type: ApplicationFiled: January 29, 2014Publication date: October 8, 2015Applicant: DAIDO STEEL CO., LTD.Inventors: Mototsugu OSAKI, Shigeki UETA, Takuma OKAJIMA, Ayumi HORI
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Publication number: 20150056093Abstract: Provided is a maraging steel excellent in fatigue characteristics, including, in terms of % by mass: C: ?0.015%, Ni: from 12.0 to 20.0%, Mo: from 3.0 to 6.0%, Co: from 5.0 to 13.0%, Al: from 0.01 to 0.3%, Ti: from 0.2 to 2.0%, O: ?0.0020%, N: ?0.0020%, and Zr: from 0.001 to 0.02%, with the balance being Fe and unavoidable impurities.Type: ApplicationFiled: August 4, 2014Publication date: February 26, 2015Applicant: DAIDO STEEL CO., LTD.Inventors: Kenji SUGIYAMA, Shigeki UETA
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Publication number: 20140345752Abstract: Provided is a precipitation hardened Fe—Ni alloy having the following constitutions: (1) the precipitation hardened Fe—Ni alloy including: from 0.01 to 0.08% by mass of C, from 0.02 to 1.0% by mass of Si, not more than 1.0% by mass of Mn, from 36.0 to 41.0% by mass of Ni, 14.0 or more and less than 20.0% by mass of Cr, from 0.01 to 3.0% by mass of Mo, from 0.1 to 1.0% by mass of Al, from 1.0 to 2.5% by mass of Ti, and from 2.0 to 3.5% by mass of Nb, with the balance being Fe and unavoidable impurities; (2) the precipitation hardened Fe—Ni alloy satisfying the following formulae: Ni?6×Nb+17 and Nb/(Ti+Al)?0.8.Type: ApplicationFiled: May 15, 2014Publication date: November 27, 2014Applicant: DAIDO STEEL CO., LTD.Inventors: Mari TAKAHASHI, Shigeki UETA
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Publication number: 20140212321Abstract: The object of the present invention is to provide a heat-resistant steel for exhaust valves, having relatively small Ni content, high mechanical characteristics (for example, tensile strength, fatigue strength, wear resistance and hardness) at high temperature, and excellent oxidation resistance. The present invention provides a heat-resistant steel for exhaust valves, which includes: 0.45?C<0.60 mass %, 0.30<N<0.50 mass %, 19.0?Cr<23.0 mass %, 5.0?Ni<9.0 mass %, 8.5?Mn<10.0 mass %, 2.5?Mo<4.0 mass %, 0.01?Si<0.50 mass %, and 0.01?Nb<0.30 mass %, with the balance being Fe and unavoidable impurities, in which the steel satisfies 0.02?Nb/C<0.70 and satisfies 4.5?Mo/C<8.9.Type: ApplicationFiled: August 24, 2012Publication date: July 31, 2014Applicants: HONDA MOTOR CO., LTD., DAIDO STEEL CO., LTD.Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
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Patent number: 8696836Abstract: The present invention provides a nonmagnetic high-hardness alloy having a Ni-based alloy composition containing; by weight %, C of 0.1% or less: Si of 2.0% or less; Mn of 2.0% or less; P of 0.03% or less; S of 0.01% or less; Cr of 30 to 45%; Al of 1.5 to 5.0%; and a balance of unavoidable impurities and Ni, the nonmagnetic high-hardness alloy being subjected to cold or warm plastic working and then ageing treatment, and a method for producing the nonmagnetic high-hardness alloy.Type: GrantFiled: March 2, 2006Date of Patent: April 15, 2014Assignee: Daido Tokushuko Kabushiki KaishaInventors: Noritaka Takahata, Michiharu Ogawa, Shigeki Ueta, Tetsuya Shimizu
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Publication number: 20130327446Abstract: The present invention provides a maraging steel containing: 0.10?C?0.30 mass %, 6.0?Ni?9.4 mass %, 11.0?Co?20.0 mass %, 1.0?Mo?6.0 mass %, 2.0?Cr?6.0 mass %, 0.5?Al?1.3 mass %, and Ti?0.1 mass %, with the balance being Fe and unavoidable impurities, and satisfying 1.00?A?1.08, in which A is 0.95+0.35×[C]?0.0092×[Ni]+0.011×[Co]?0.02×[Cr]?0.001×[Mo], where [C] indicates a content (mass %) of C, [Ni] indicates a content (mass %) of Ni, [Co] indicates a content (mass %) of Co, [Cr] indicates a content (mass%) of Cr, and [Mo] indicates a content (mass%) of Mo, respectively, The maraging steel has a tensile strength of 2,300 MPa or more and is also excellent in the toughness/ductility and fatigue characteristics.Type: ApplicationFiled: June 5, 2013Publication date: December 12, 2013Applicants: IHI CORPORATION, DAIDO STEEL CO., LTD.Inventors: Shigeki UETA, Hiroyuki TAKABAYASHI, Ei KIMURA, Yuta TANAKA, Satoshi TAKAHASHI, Isao NAKANOWATARI, Kota SASAKI, Koshiro YAMANE, Satoru YUSA
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Publication number: 20130287620Abstract: The present invention aim at providing a steel for steam turbine blades which is excellent in terms of strength and toughness. The steel of the present invention has a composition which contains, in terms of % by mass, 0.02-0.10% of C, up to 0.25% of Si, 0.001-0.10% of Mn, up to 0.010% of P, up to 0.010% of S, 8.5-10.0% of Ni, 10.5-13.0% of Cr, 2.0-2.5% of Mo, 0.001-0.010% of N, 1.15-1.50% of Al, less than 0.10% of Cu, up to 0.20% of Ti, and the remainder being incidental impurities and Fe, and which satisfies 6.0?Ni/Al?8.0, 9.0?Nieq?11.0 and 17.0?Creq?19.0, in which Nieq=[Ni]+0.11[Mn]?0.0086([Mn]2)+0.44[Cu]+18.4[N]+24.5[C] Creq=[Cr]+1.21[Mo]+0.48[Si]+2.2[Ti]+2.48[A1].Type: ApplicationFiled: April 24, 2013Publication date: October 31, 2013Applicant: DAIDO STEEL CO., LTD.Inventors: Hiroyuki TAKABAYASHI, Shigeki UETA
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Publication number: 20130206287Abstract: A Co-based alloy containing not less than 0.001 mass % and less than 0.100 mass % of C, not less than 9.0 mass % and less than 20.0 mass % of Cr, not less than 2.0 mass % and less than 5.0 mass % of Al, not less than 13.0 mass % and less than 20.0 mass % of W, and not less than 39.0 mass % and less than 55.0 mass % of Ni, with the remainder being made up by Co and unavoidable impurities, wherein the contents of Mo, Nb, Ti and Ta which are included in the unavoidable impurities are as follows: Mo<0.010 mass %, Nb<0.010 mass %, Ti<0.010 mass %, and Ta<0.010 mass %.Type: ApplicationFiled: August 15, 2011Publication date: August 15, 2013Applicants: TOHOKU UNIVERSITY, HITACHI, LTD.Inventors: Jun Sato, Shinya Imano, Mototsugu Osaki, Shigeki Ueta, Kiyohito Ishida, Toshihiro Omori, Hiroaki Nishida, Masahiro Hayashi, Tomoki Shiota
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Patent number: 8491838Abstract: The present invention relates to a low thermal expansion Ni-base superalloy containing, in terms of mass %, C: 0.15% or less; Si: 1% or less; Mn: 1% or less; Cr: 5% or more but less than 20%; at least one of Mo, W and Re, in which Mo+½(W+Re) is 5% or more but less than 20%; W: 10% or less; Al: 0.1 to 2.5%; Ti: 0.10 to 0.95%; Nb+½Ta: 1.5% or less; B: 0.001 to 0.02%; Zr: 0.001 to 0.2%; Fe: 4.0% or less; and a balance of inevitable impurities and Ni, in which the total amount of Al, Ti, Nb and Ta is 2.0 to 6.5% in terms of atomic %. The low thermal expansion Ni-base superalloy of the present invention has a thermal expansion coefficient almost equal to that of 12 Cr ferritic steel, excellent high temperature strength, excellent corrosion and oxidation resistance, good hot-workability, and excellent weldability.Type: GrantFiled: June 12, 2007Date of Patent: July 23, 2013Assignees: Daido Tokushuko Kabushiki Kaisha, Mitsubishi Heavy Industries, Ltd.Inventors: Shuji Hamano, Shigeki Ueta, Ryuichi Yamamoto, Yoshikuni Kadoya, Takashi Nakano, Shin Nishimoto
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Publication number: 20120288399Abstract: The present invention relates to a high-hardness hardfacing alloy powder, containing: 0.5<C?3.0 mass %, 0.5?Si?5.0 mass %, 10.0?Cr?30.0 mass %, and 16.0<Mo?40.0 mass %, with the balance being Co and unavoidable impurities, wherein a total amount of Mo and Cr satisfies 40.0?Mo+Cr?70.0 mass %. The high-hardness hardfacing alloy powder according to the present invention may further contain at least one element selected from the group consisting of: Ca?0.03 mass %, P?0.03 mass %, Ni?5.0 mass % and Fe?5.0 mass %. The high-hardness hardfacing alloy powder according to the present invention can be employed for build-up welding of a face part of a valve used in various internal combustion engines, automotive engines, steam turbines, heat exchangers, heating furnaces and the like.Type: ApplicationFiled: May 3, 2012Publication date: November 15, 2012Applicant: DAIDO STEEL CO., LTD.Inventors: Kaoru IMAIZUMI, Shigeki UETA
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Patent number: 8083874Abstract: A method for producing a low thermal expansion Ni-base superalloy including the steps of subjecting the alloy to a solution heat treatment under the condition of at a temperature of 1000 to 1200° C. and subjecting the alloy to either a carbide stabilizing treatment for making aggregated carbides on grain boundaries and stabilizing the carbides under the conditions of at a temperature of not less than 850° C. and less than 1000° C. and for 1 to 50 hours, or a carbide stabilizing treatment for making aggregated carbides on grain boundaries and stabilizing the carbides by cooling from the temperature in the solution heat treatment to 850° C. at a cooling rate of 100° C. or less per hour. The method also including the steps of subjecting the alloy to a first aging treatment for precipitating y? phase under the conditions of at a temperature of 720 to 900° C.Type: GrantFiled: April 27, 2005Date of Patent: December 27, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Shigeki Ueta, Toshiharu Noda, Ryuichi Yamamoto, Yoshikuni Kadoya, Ryotaro Magoshi, Shin Nishimoto
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Publication number: 20110236247Abstract: The present invention provides a heat resistant steel for an exhaust valve, containing: more than 0.50% by mass but less than 0.80% by mass of C, more than 0.30% by mass but less than 0.60% by mass of N, 17.0% by mass or more but less than 25.0% by mass of Cr, 4.0% by mass or more but less than 12.0% by mass of Ni, 7.0% by mass or more but less than 14.0% by mass of Mn, 2.0% by mass or more but less than 6.0% by mass of Mo, more than 0.5% by mass but less than 1.5% by mass of Si, and 0.025% by mass or more but less than 1.0% by mass of Nb, with the balance consisting of Fe and unavoidable impurities, in which a content of P contained in the unavoidable impurities is regulated to less than 0.03% by mass, a total content of C and N is from 0.85% by mass to 1.3% by mass, and a ratio of the content of Nb to the content of C is 0.05 or more but less than 1.8.Type: ApplicationFiled: March 24, 2011Publication date: September 29, 2011Applicants: Daido Tokushuko Kabushiki Kaisha, Honda Motor Co., Ltd.Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
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Patent number: 7914732Abstract: The present invention provides: a ferritic stainless steel cast iron including: Fe as a main component; C: 0.20 to 0.40 mass %; Si: 1.00 to 3.00 mass %; Mn: 0.30 to 3.00 mass %; Cr: 12.0 to 30.0 mass %; and one of Nb and V, or both of Nb and V in total: 1.0 to 5.0 mass %, the ferritic stainless steel cast iron satisfying the following formula (1): 1400?1562.3?{133WC+14WSi+5WMn+10(WNb+WV)}?1480??(1) wherein, WC (mass %), WSi (mass %), WMn (mass %), WCr (mass %), WNb (mass %), WV (mass %) and WCu (mass %) are contents of C, Si, Mn, Cr, Nb, V and Cu, respectively; a process for producing a cast part from the ferritic cast steel; and the cast part.Type: GrantFiled: February 23, 2007Date of Patent: March 29, 2011Assignee: Daido Tokushuko Kabushiki KaishaInventors: Hiroyuki Takabayashi, Shigeki Ueta, Tetsuya Shimizu, Toshiharu Noda
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Publication number: 20100272593Abstract: The present invention provides a high corrosion-resistant, high-strength and non-magnetic stainless steel containing: C: 0.01% to 0.05% by mass, Si: 0.05% to 0.50% by mass, Mn: more than 16.0% by mass but 19.0% by mass or less, P: 0.040% by mass or less, S: 0.010% by mass or less, Cu: 0.50% to 0.80% by mass, Ni: 3.5% to 5.0% by mass, Cr: 17.0% to 21.0% by mass, Mo: 1.80% to 3.50% by mass, B: 0.0010% to 0.0050% by mass, O: 0.010% by mass or less, and N: 0.45% to 0.65% by mass, with the balance substantially composed of Fe and unavoidable impurities, the steel satisfying the following equations (1) to (4): [Cr]+3.3×[Mo]+16×[N]?30 ??(1) [Cr]/[C]?330 ??(2) [Cr]/[Mn]>1.0 ??(3) ([Ni]+3×[Cu])/([Cr]+[Mo])>0.25 ??(4) wherein [Cr], [Mo], [N], [C], [Mn], [Ni] and [Cu] represent the content of Cr, the content of Mo, the content of N, the content of C, the content of Mn, the content of Ni, and the content of Cu in the steel in terms of mass %, respectively.Type: ApplicationFiled: April 23, 2010Publication date: October 28, 2010Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHAInventors: Koichi ISHIKAWA, Shigeki UETA
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Patent number: 7326307Abstract: Disclosed is a heat resistant cast steel having not only good heat resistance but also good thermal fatigue resistance, which is suitable as the material for engine parts, particularly, such as exhaust gas manifold and turbo-housing, which are repeatedly exposed to such a high temperature as 900° C. or higher. The heat resistant cast steel comprises, by weight percent, C: 0.2-1.0%, Ni: 8.0-45.0%, Cr: 15.0-30.0%, W: up to 10% and Nb: 0.5-3.0%, provided that [%C]-0.13[%Nb]: 0.05-0.95%, the balance being Fe and inevitable impurities, and the cast structure contains dispersed therein, by atomic percent, MC-type carbides: 0.5-3.0% and M23C6-type carbides: 0.5-10.0%. The matrix of the steel is an austenitic phase mainly composed of Fe—Ni—Cr and the steel has the mean coefficient of thermal expansion in the range from room temperature to 1050° C. up to 20.0×10?4 and a tensile strength in the temperature range up to 1050° C. 50 MPa or higher.Type: GrantFiled: March 25, 2003Date of Patent: February 5, 2008Assignee: Daido Steel Co., Ltd.Inventors: Shigeki Ueta, Shuji Hamano, Toshiharu Noda
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Publication number: 20070284018Abstract: The present invention relates to a low thermal expansion Ni-base superalloy containing, in terms of mass %, C: 0.15% or less; Si: 1% or less; Mn: 1% or less; Cr: 5% or more but less than 20%; at least one of Mo, W and Re, in which Mo+½(W+Re) is 5% or more but less than 20%; W: 10% or less; Al: 0.1 to 2.5%; Ti: 0.10 to 0.95%; Nb+½Ta: 1.5% or less; B: 0.001 to 0.02%; Zr: 0.001 to 0.2%; Fe: 4.0% or less; and a balance of inevitable impurities and Ni, in which the total amount of Al, Ti, Nb and Ta is 2.0 to 6.5% in terms of atomic %. The low thermal expansion Ni-base superalloy of the present invention has a thermal expansion coefficient almost equal to that of 12 Cr ferritic steel, excellent high temperature strength, excellent corrosion and oxidation resistance, good hot-workability, and excellent weldability.Type: ApplicationFiled: June 12, 2007Publication date: December 13, 2007Applicants: DAIDO TOKUSHUKO KABUSHIKI KAISHA, MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Shuji Hamano, Shigeki Ueta, Ryuichi Yamamoto, Yoshikuni Kadoya, Takashi Nakano, Shin Nishimoto
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Publication number: 20070221298Abstract: The present invention provides a Ni-based super alloy including, by mass %, C: 0.01 to 0.15%; Si: 1% or less; Mn: 1% or less; P: 0.02% or less; S: 0.01% or less; Co: less than 0.10%; Cr: 16 to 22%; Mo: 4 to 10%; W: 5% or less; Al: 1.2 to 2.5%; Ti: 2.4 to 4%; B: 0.001 to 0.05%; Zr: 0.01 to 0.5%; Fe: 1% or less; and a balance of Ni and inevitable impurities.Type: ApplicationFiled: March 20, 2007Publication date: September 27, 2007Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHAInventors: Seiji Kurata, Shigeki Ueta, Tetsuya Shimizu
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Publication number: 20070215252Abstract: The present invention provides: a ferritic stainless steel cast iron including: Fe as a main component; C: 0.20 to 0.40 mass %; Si: 1.00 to 3.00 mass %; Mn: 0.30 to 3.00 mass %; Cr: 12.0 to 30.0 mass %; and one of Nb and V, or both of Nb and V in total: 1.0 to 5.0 mass %, the ferritic stainless steel cast iron satisfying the following formula (1): 1400?1562.3?{133WC+14WSi+5WMn+10(WNb+WV)}?1480??(1) wherein, WC (mass %), WSi (mass %), WMn (mass %), WCr (mass %), WNb (mass %), WV (mass %) and WCu (mass %) are contents of C, Si, Mn, Cr, Nb, V and Cu, respectively; a process for producing a cast part from the ferritic cast steel; and the cast part.Type: ApplicationFiled: February 23, 2007Publication date: September 20, 2007Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHAInventors: Hiroyuki Takabayashi, Shigeki Ueta, Tetsuya Shimizu, Toshiharu Noda
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Publication number: 20060207696Abstract: The present invention provides a nonmagnetic high-hardness alloy having a Ni-based alloy composition containing; by weight%, C of 0.1% or less: Si of 2.0% or less; Mn of 2.0% or less; P of 0.03% or less; S of 0.01% or less; Cr of 30 to 45%; Al of 1.5 to 5.0%; and a balance of unavoidable impurities and Ni, the nonmagnetic high-hardness alloy being subjected to cold or warm plastic working and then ageing treatment, and a method for producing the nonmagnetic high-hardness alloy.Type: ApplicationFiled: March 2, 2006Publication date: September 21, 2006Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHAInventors: Noritaka Takahata, Michiharu Ogawa, Shigeki Ueta, Tetsuya Shimizu
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Publication number: 20060157171Abstract: An exhaust valve for automobile engines, which is durable at such a high temperature as 900° C., and exhibits high fatigue strength and high oxidation resistance is disclosed. The exhaust valve is made of a Ni-based alloy consisting essentially of, by weight %. C: 0.01-0.15%, Si: up to 2.0%, Mn: up to 1.0%, P: up to 0.02%, S: up to 0.01%, Co: 0.1-15%, Cr: 15-25%, one or two of Mo: 0.1-10% and W: 0.1-5% in such amount that Mo+½ W; 3-10%, Al: 1.0-3.0%, Ti: 2.0-3.5%, provided that, by atomic %, Al+Ti: 6.3-8.5% and Ti/Al ratio: 0.4-0.8, and further, by weight %, B: 0.001-0.01%, Fe: up to 3%, and the balance of Ni and inevitable impurities by hot forging to give the form of an exhaust valve and subjecting to solid solution at 1000-1200° C. and aging at 700-950° C.Type: ApplicationFiled: January 19, 2006Publication date: July 20, 2006Applicants: DAIDO STEEL CO., LTD., HONDA MOTOR CO., LTD.Inventors: Shigeki Ueta, Seiji Kurata, Tetsuya Shimizu, Toshiharu Noda, Katsuhiko Tominaga, Makoto Asami