Patents by Inventor Shigeki Ueta

Shigeki Ueta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150284823
    Abstract: The present invention provides a hot-forgeable Ni-based superalloy excellent in high temperature strength, including, in terms of % by mass: C: more than 0.001% and less than 0.100%, Cr: 11.0% or more and less than 19.0%, Co: 0.5% or more and less than 22.0%, Fe: 0.5% or more and less than 10.0%, Si: less than 0.1%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Mo+½W: 2.5% or more and less than 5.5%, S: 0.010% or less, Nb: 0.3% or more and less than 2.0%, Al: more than 3.00% and less than 6.50%, and Ti: 0.20% or more and less than 2.49%, with the balance being Ni and unavoidable impurities, in which (Ti/Al)×10 is 0.2 or more and less than 4.0 in terms of atomic ratio, and in which Al+Ti+Nb is 8.5% or more and less than 13.0% in terms of atomic %.
    Type: Application
    Filed: January 29, 2014
    Publication date: October 8, 2015
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Mototsugu OSAKI, Shigeki UETA, Takuma OKAJIMA, Ayumi HORI
  • Publication number: 20150056093
    Abstract: Provided is a maraging steel excellent in fatigue characteristics, including, in terms of % by mass: C: ?0.015%, Ni: from 12.0 to 20.0%, Mo: from 3.0 to 6.0%, Co: from 5.0 to 13.0%, Al: from 0.01 to 0.3%, Ti: from 0.2 to 2.0%, O: ?0.0020%, N: ?0.0020%, and Zr: from 0.001 to 0.02%, with the balance being Fe and unavoidable impurities.
    Type: Application
    Filed: August 4, 2014
    Publication date: February 26, 2015
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Kenji SUGIYAMA, Shigeki UETA
  • Publication number: 20140345752
    Abstract: Provided is a precipitation hardened Fe—Ni alloy having the following constitutions: (1) the precipitation hardened Fe—Ni alloy including: from 0.01 to 0.08% by mass of C, from 0.02 to 1.0% by mass of Si, not more than 1.0% by mass of Mn, from 36.0 to 41.0% by mass of Ni, 14.0 or more and less than 20.0% by mass of Cr, from 0.01 to 3.0% by mass of Mo, from 0.1 to 1.0% by mass of Al, from 1.0 to 2.5% by mass of Ti, and from 2.0 to 3.5% by mass of Nb, with the balance being Fe and unavoidable impurities; (2) the precipitation hardened Fe—Ni alloy satisfying the following formulae: Ni?6×Nb+17 and Nb/(Ti+Al)?0.8.
    Type: Application
    Filed: May 15, 2014
    Publication date: November 27, 2014
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Mari TAKAHASHI, Shigeki UETA
  • Publication number: 20140212321
    Abstract: The object of the present invention is to provide a heat-resistant steel for exhaust valves, having relatively small Ni content, high mechanical characteristics (for example, tensile strength, fatigue strength, wear resistance and hardness) at high temperature, and excellent oxidation resistance. The present invention provides a heat-resistant steel for exhaust valves, which includes: 0.45?C<0.60 mass %, 0.30<N<0.50 mass %, 19.0?Cr<23.0 mass %, 5.0?Ni<9.0 mass %, 8.5?Mn<10.0 mass %, 2.5?Mo<4.0 mass %, 0.01?Si<0.50 mass %, and 0.01?Nb<0.30 mass %, with the balance being Fe and unavoidable impurities, in which the steel satisfies 0.02?Nb/C<0.70 and satisfies 4.5?Mo/C<8.9.
    Type: Application
    Filed: August 24, 2012
    Publication date: July 31, 2014
    Applicants: HONDA MOTOR CO., LTD., DAIDO STEEL CO., LTD.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
  • Patent number: 8696836
    Abstract: The present invention provides a nonmagnetic high-hardness alloy having a Ni-based alloy composition containing; by weight %, C of 0.1% or less: Si of 2.0% or less; Mn of 2.0% or less; P of 0.03% or less; S of 0.01% or less; Cr of 30 to 45%; Al of 1.5 to 5.0%; and a balance of unavoidable impurities and Ni, the nonmagnetic high-hardness alloy being subjected to cold or warm plastic working and then ageing treatment, and a method for producing the nonmagnetic high-hardness alloy.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: April 15, 2014
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Noritaka Takahata, Michiharu Ogawa, Shigeki Ueta, Tetsuya Shimizu
  • Publication number: 20130327446
    Abstract: The present invention provides a maraging steel containing: 0.10?C?0.30 mass %, 6.0?Ni?9.4 mass %, 11.0?Co?20.0 mass %, 1.0?Mo?6.0 mass %, 2.0?Cr?6.0 mass %, 0.5?Al?1.3 mass %, and Ti?0.1 mass %, with the balance being Fe and unavoidable impurities, and satisfying 1.00?A?1.08, in which A is 0.95+0.35×[C]?0.0092×[Ni]+0.011×[Co]?0.02×[Cr]?0.001×[Mo], where [C] indicates a content (mass %) of C, [Ni] indicates a content (mass %) of Ni, [Co] indicates a content (mass %) of Co, [Cr] indicates a content (mass%) of Cr, and [Mo] indicates a content (mass%) of Mo, respectively, The maraging steel has a tensile strength of 2,300 MPa or more and is also excellent in the toughness/ductility and fatigue characteristics.
    Type: Application
    Filed: June 5, 2013
    Publication date: December 12, 2013
    Applicants: IHI CORPORATION, DAIDO STEEL CO., LTD.
    Inventors: Shigeki UETA, Hiroyuki TAKABAYASHI, Ei KIMURA, Yuta TANAKA, Satoshi TAKAHASHI, Isao NAKANOWATARI, Kota SASAKI, Koshiro YAMANE, Satoru YUSA
  • Publication number: 20130287620
    Abstract: The present invention aim at providing a steel for steam turbine blades which is excellent in terms of strength and toughness. The steel of the present invention has a composition which contains, in terms of % by mass, 0.02-0.10% of C, up to 0.25% of Si, 0.001-0.10% of Mn, up to 0.010% of P, up to 0.010% of S, 8.5-10.0% of Ni, 10.5-13.0% of Cr, 2.0-2.5% of Mo, 0.001-0.010% of N, 1.15-1.50% of Al, less than 0.10% of Cu, up to 0.20% of Ti, and the remainder being incidental impurities and Fe, and which satisfies 6.0?Ni/Al?8.0, 9.0?Nieq?11.0 and 17.0?Creq?19.0, in which Nieq=[Ni]+0.11[Mn]?0.0086([Mn]2)+0.44[Cu]+18.4[N]+24.5[C] Creq=[Cr]+1.21[Mo]+0.48[Si]+2.2[Ti]+2.48[A1].
    Type: Application
    Filed: April 24, 2013
    Publication date: October 31, 2013
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Hiroyuki TAKABAYASHI, Shigeki UETA
  • Publication number: 20130206287
    Abstract: A Co-based alloy containing not less than 0.001 mass % and less than 0.100 mass % of C, not less than 9.0 mass % and less than 20.0 mass % of Cr, not less than 2.0 mass % and less than 5.0 mass % of Al, not less than 13.0 mass % and less than 20.0 mass % of W, and not less than 39.0 mass % and less than 55.0 mass % of Ni, with the remainder being made up by Co and unavoidable impurities, wherein the contents of Mo, Nb, Ti and Ta which are included in the unavoidable impurities are as follows: Mo<0.010 mass %, Nb<0.010 mass %, Ti<0.010 mass %, and Ta<0.010 mass %.
    Type: Application
    Filed: August 15, 2011
    Publication date: August 15, 2013
    Applicants: TOHOKU UNIVERSITY, HITACHI, LTD.
    Inventors: Jun Sato, Shinya Imano, Mototsugu Osaki, Shigeki Ueta, Kiyohito Ishida, Toshihiro Omori, Hiroaki Nishida, Masahiro Hayashi, Tomoki Shiota
  • Patent number: 8491838
    Abstract: The present invention relates to a low thermal expansion Ni-base superalloy containing, in terms of mass %, C: 0.15% or less; Si: 1% or less; Mn: 1% or less; Cr: 5% or more but less than 20%; at least one of Mo, W and Re, in which Mo+½(W+Re) is 5% or more but less than 20%; W: 10% or less; Al: 0.1 to 2.5%; Ti: 0.10 to 0.95%; Nb+½Ta: 1.5% or less; B: 0.001 to 0.02%; Zr: 0.001 to 0.2%; Fe: 4.0% or less; and a balance of inevitable impurities and Ni, in which the total amount of Al, Ti, Nb and Ta is 2.0 to 6.5% in terms of atomic %. The low thermal expansion Ni-base superalloy of the present invention has a thermal expansion coefficient almost equal to that of 12 Cr ferritic steel, excellent high temperature strength, excellent corrosion and oxidation resistance, good hot-workability, and excellent weldability.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: July 23, 2013
    Assignees: Daido Tokushuko Kabushiki Kaisha, Mitsubishi Heavy Industries, Ltd.
    Inventors: Shuji Hamano, Shigeki Ueta, Ryuichi Yamamoto, Yoshikuni Kadoya, Takashi Nakano, Shin Nishimoto
  • Publication number: 20120288399
    Abstract: The present invention relates to a high-hardness hardfacing alloy powder, containing: 0.5<C?3.0 mass %, 0.5?Si?5.0 mass %, 10.0?Cr?30.0 mass %, and 16.0<Mo?40.0 mass %, with the balance being Co and unavoidable impurities, wherein a total amount of Mo and Cr satisfies 40.0?Mo+Cr?70.0 mass %. The high-hardness hardfacing alloy powder according to the present invention may further contain at least one element selected from the group consisting of: Ca?0.03 mass %, P?0.03 mass %, Ni?5.0 mass % and Fe?5.0 mass %. The high-hardness hardfacing alloy powder according to the present invention can be employed for build-up welding of a face part of a valve used in various internal combustion engines, automotive engines, steam turbines, heat exchangers, heating furnaces and the like.
    Type: Application
    Filed: May 3, 2012
    Publication date: November 15, 2012
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Kaoru IMAIZUMI, Shigeki UETA
  • Patent number: 8083874
    Abstract: A method for producing a low thermal expansion Ni-base superalloy including the steps of subjecting the alloy to a solution heat treatment under the condition of at a temperature of 1000 to 1200° C. and subjecting the alloy to either a carbide stabilizing treatment for making aggregated carbides on grain boundaries and stabilizing the carbides under the conditions of at a temperature of not less than 850° C. and less than 1000° C. and for 1 to 50 hours, or a carbide stabilizing treatment for making aggregated carbides on grain boundaries and stabilizing the carbides by cooling from the temperature in the solution heat treatment to 850° C. at a cooling rate of 100° C. or less per hour. The method also including the steps of subjecting the alloy to a first aging treatment for precipitating y? phase under the conditions of at a temperature of 720 to 900° C.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: December 27, 2011
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Shigeki Ueta, Toshiharu Noda, Ryuichi Yamamoto, Yoshikuni Kadoya, Ryotaro Magoshi, Shin Nishimoto
  • Publication number: 20110236247
    Abstract: The present invention provides a heat resistant steel for an exhaust valve, containing: more than 0.50% by mass but less than 0.80% by mass of C, more than 0.30% by mass but less than 0.60% by mass of N, 17.0% by mass or more but less than 25.0% by mass of Cr, 4.0% by mass or more but less than 12.0% by mass of Ni, 7.0% by mass or more but less than 14.0% by mass of Mn, 2.0% by mass or more but less than 6.0% by mass of Mo, more than 0.5% by mass but less than 1.5% by mass of Si, and 0.025% by mass or more but less than 1.0% by mass of Nb, with the balance consisting of Fe and unavoidable impurities, in which a content of P contained in the unavoidable impurities is regulated to less than 0.03% by mass, a total content of C and N is from 0.85% by mass to 1.3% by mass, and a ratio of the content of Nb to the content of C is 0.05 or more but less than 1.8.
    Type: Application
    Filed: March 24, 2011
    Publication date: September 29, 2011
    Applicants: Daido Tokushuko Kabushiki Kaisha, Honda Motor Co., Ltd.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
  • Patent number: 7914732
    Abstract: The present invention provides: a ferritic stainless steel cast iron including: Fe as a main component; C: 0.20 to 0.40 mass %; Si: 1.00 to 3.00 mass %; Mn: 0.30 to 3.00 mass %; Cr: 12.0 to 30.0 mass %; and one of Nb and V, or both of Nb and V in total: 1.0 to 5.0 mass %, the ferritic stainless steel cast iron satisfying the following formula (1): 1400?1562.3?{133WC+14WSi+5WMn+10(WNb+WV)}?1480??(1) wherein, WC (mass %), WSi (mass %), WMn (mass %), WCr (mass %), WNb (mass %), WV (mass %) and WCu (mass %) are contents of C, Si, Mn, Cr, Nb, V and Cu, respectively; a process for producing a cast part from the ferritic cast steel; and the cast part.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: March 29, 2011
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Hiroyuki Takabayashi, Shigeki Ueta, Tetsuya Shimizu, Toshiharu Noda
  • Publication number: 20100272593
    Abstract: The present invention provides a high corrosion-resistant, high-strength and non-magnetic stainless steel containing: C: 0.01% to 0.05% by mass, Si: 0.05% to 0.50% by mass, Mn: more than 16.0% by mass but 19.0% by mass or less, P: 0.040% by mass or less, S: 0.010% by mass or less, Cu: 0.50% to 0.80% by mass, Ni: 3.5% to 5.0% by mass, Cr: 17.0% to 21.0% by mass, Mo: 1.80% to 3.50% by mass, B: 0.0010% to 0.0050% by mass, O: 0.010% by mass or less, and N: 0.45% to 0.65% by mass, with the balance substantially composed of Fe and unavoidable impurities, the steel satisfying the following equations (1) to (4): [Cr]+3.3×[Mo]+16×[N]?30 ??(1) [Cr]/[C]?330 ??(2) [Cr]/[Mn]>1.0 ??(3) ([Ni]+3×[Cu])/([Cr]+[Mo])>0.25 ??(4) wherein [Cr], [Mo], [N], [C], [Mn], [Ni] and [Cu] represent the content of Cr, the content of Mo, the content of N, the content of C, the content of Mn, the content of Ni, and the content of Cu in the steel in terms of mass %, respectively.
    Type: Application
    Filed: April 23, 2010
    Publication date: October 28, 2010
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Koichi ISHIKAWA, Shigeki UETA
  • Patent number: 7326307
    Abstract: Disclosed is a heat resistant cast steel having not only good heat resistance but also good thermal fatigue resistance, which is suitable as the material for engine parts, particularly, such as exhaust gas manifold and turbo-housing, which are repeatedly exposed to such a high temperature as 900° C. or higher. The heat resistant cast steel comprises, by weight percent, C: 0.2-1.0%, Ni: 8.0-45.0%, Cr: 15.0-30.0%, W: up to 10% and Nb: 0.5-3.0%, provided that [%C]-0.13[%Nb]: 0.05-0.95%, the balance being Fe and inevitable impurities, and the cast structure contains dispersed therein, by atomic percent, MC-type carbides: 0.5-3.0% and M23C6-type carbides: 0.5-10.0%. The matrix of the steel is an austenitic phase mainly composed of Fe—Ni—Cr and the steel has the mean coefficient of thermal expansion in the range from room temperature to 1050° C. up to 20.0×10?4 and a tensile strength in the temperature range up to 1050° C. 50 MPa or higher.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: February 5, 2008
    Assignee: Daido Steel Co., Ltd.
    Inventors: Shigeki Ueta, Shuji Hamano, Toshiharu Noda
  • Publication number: 20070284018
    Abstract: The present invention relates to a low thermal expansion Ni-base superalloy containing, in terms of mass %, C: 0.15% or less; Si: 1% or less; Mn: 1% or less; Cr: 5% or more but less than 20%; at least one of Mo, W and Re, in which Mo+½(W+Re) is 5% or more but less than 20%; W: 10% or less; Al: 0.1 to 2.5%; Ti: 0.10 to 0.95%; Nb+½Ta: 1.5% or less; B: 0.001 to 0.02%; Zr: 0.001 to 0.2%; Fe: 4.0% or less; and a balance of inevitable impurities and Ni, in which the total amount of Al, Ti, Nb and Ta is 2.0 to 6.5% in terms of atomic %. The low thermal expansion Ni-base superalloy of the present invention has a thermal expansion coefficient almost equal to that of 12 Cr ferritic steel, excellent high temperature strength, excellent corrosion and oxidation resistance, good hot-workability, and excellent weldability.
    Type: Application
    Filed: June 12, 2007
    Publication date: December 13, 2007
    Applicants: DAIDO TOKUSHUKO KABUSHIKI KAISHA, MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shuji Hamano, Shigeki Ueta, Ryuichi Yamamoto, Yoshikuni Kadoya, Takashi Nakano, Shin Nishimoto
  • Publication number: 20070221298
    Abstract: The present invention provides a Ni-based super alloy including, by mass %, C: 0.01 to 0.15%; Si: 1% or less; Mn: 1% or less; P: 0.02% or less; S: 0.01% or less; Co: less than 0.10%; Cr: 16 to 22%; Mo: 4 to 10%; W: 5% or less; Al: 1.2 to 2.5%; Ti: 2.4 to 4%; B: 0.001 to 0.05%; Zr: 0.01 to 0.5%; Fe: 1% or less; and a balance of Ni and inevitable impurities.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 27, 2007
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Seiji Kurata, Shigeki Ueta, Tetsuya Shimizu
  • Publication number: 20070215252
    Abstract: The present invention provides: a ferritic stainless steel cast iron including: Fe as a main component; C: 0.20 to 0.40 mass %; Si: 1.00 to 3.00 mass %; Mn: 0.30 to 3.00 mass %; Cr: 12.0 to 30.0 mass %; and one of Nb and V, or both of Nb and V in total: 1.0 to 5.0 mass %, the ferritic stainless steel cast iron satisfying the following formula (1): 1400?1562.3?{133WC+14WSi+5WMn+10(WNb+WV)}?1480??(1) wherein, WC (mass %), WSi (mass %), WMn (mass %), WCr (mass %), WNb (mass %), WV (mass %) and WCu (mass %) are contents of C, Si, Mn, Cr, Nb, V and Cu, respectively; a process for producing a cast part from the ferritic cast steel; and the cast part.
    Type: Application
    Filed: February 23, 2007
    Publication date: September 20, 2007
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Hiroyuki Takabayashi, Shigeki Ueta, Tetsuya Shimizu, Toshiharu Noda
  • Publication number: 20060207696
    Abstract: The present invention provides a nonmagnetic high-hardness alloy having a Ni-based alloy composition containing; by weight%, C of 0.1% or less: Si of 2.0% or less; Mn of 2.0% or less; P of 0.03% or less; S of 0.01% or less; Cr of 30 to 45%; Al of 1.5 to 5.0%; and a balance of unavoidable impurities and Ni, the nonmagnetic high-hardness alloy being subjected to cold or warm plastic working and then ageing treatment, and a method for producing the nonmagnetic high-hardness alloy.
    Type: Application
    Filed: March 2, 2006
    Publication date: September 21, 2006
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Noritaka Takahata, Michiharu Ogawa, Shigeki Ueta, Tetsuya Shimizu
  • Publication number: 20060157171
    Abstract: An exhaust valve for automobile engines, which is durable at such a high temperature as 900° C., and exhibits high fatigue strength and high oxidation resistance is disclosed. The exhaust valve is made of a Ni-based alloy consisting essentially of, by weight %. C: 0.01-0.15%, Si: up to 2.0%, Mn: up to 1.0%, P: up to 0.02%, S: up to 0.01%, Co: 0.1-15%, Cr: 15-25%, one or two of Mo: 0.1-10% and W: 0.1-5% in such amount that Mo+½ W; 3-10%, Al: 1.0-3.0%, Ti: 2.0-3.5%, provided that, by atomic %, Al+Ti: 6.3-8.5% and Ti/Al ratio: 0.4-0.8, and further, by weight %, B: 0.001-0.01%, Fe: up to 3%, and the balance of Ni and inevitable impurities by hot forging to give the form of an exhaust valve and subjecting to solid solution at 1000-1200° C. and aging at 700-950° C.
    Type: Application
    Filed: January 19, 2006
    Publication date: July 20, 2006
    Applicants: DAIDO STEEL CO., LTD., HONDA MOTOR CO., LTD.
    Inventors: Shigeki Ueta, Seiji Kurata, Tetsuya Shimizu, Toshiharu Noda, Katsuhiko Tominaga, Makoto Asami