Patents by Inventor Shih-Cheng Chen

Shih-Cheng Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12272690
    Abstract: Self-aligned gate cutting techniques are disclosed herein that provide dielectric gate isolation fins for isolating gates of multigate devices from one another. An exemplary device includes a first multigate device having first source/drain features and a first metal gate that surrounds a first channel layer and a second multigate device having second source/drain features and a second metal gate that surrounds a second channel layer. A dielectric gate isolation fin separates the first metal gate from the second metal gate. The dielectric gate isolation fin includes a first dielectric layer having a first dielectric constant and a second dielectric layer having a second dielectric constant disposed over the first dielectric layer. The second dielectric constant is greater than the first dielectric constant. The first metal gate and the second metal gate physically contact the first channel layer and the second channel layer, respectively, and the dielectric gate isolation fin.
    Type: Grant
    Filed: March 27, 2023
    Date of Patent: April 8, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Shi Ning Ju, Zhi-Chang Lin, Shih-Cheng Chen, Chih-Hao Wang, Kuo-Cheng Chiang, Kuan-Ting Pan
  • Publication number: 20250098219
    Abstract: A device includes: a substrate having a semiconductor fin; a stack of semiconductor channels on the substrate and positioned over the fin; a gate structure wrapping around the semiconductor channels; a source/drain abutting the semiconductor channels; an inner spacer positioned between the stack of semiconductor channels and the fin; an undoped semiconductor layer vertically adjacent the source/drain and laterally adjacent the fin; and an isolation structure that laterally surrounds the undoped semiconductor layer, the isolation structure being between the source/drain and the inner spacer.
    Type: Application
    Filed: February 15, 2024
    Publication date: March 20, 2025
    Inventors: Jung-Hung CHANG, Shih-Cheng CHEN, Tsung-Han CHUANG, Fu-Cheng CHANG, Wen-Ting LAN, Chia-Cheng TSAI, Kuo-Cheng CHIANG, Chih-Hao WANG, Wang-Chun Huang, Shi-Syuan Huang
  • Publication number: 20250098237
    Abstract: Semiconductor structures and methods of forming the same are provided. In an embodiment, an exemplary semiconductor structure includes a first transistor. The first transistor includes a first gate structure wrapping around a plurality of first nanostructures disposed over a substrate, a first source/drain feature electrically coupled to a topmost nanostructure of the plurality of first nanostructures and isolated from a bottommost nanostructure of the plurality of first nanostructures by a first dielectric layer, and a first semiconductor layer disposed between the substrate and the first source/drain feature, wherein the first source/drain feature is in direct contact with a top surface of the first semiconductor layer.
    Type: Application
    Filed: January 4, 2024
    Publication date: March 20, 2025
    Inventors: Jung-Hung Chang, Shih-Cheng Chen, Tsung-Han Chuang, Wen-Ting Lan, Chia-Cheng Tsai, Kuo-Cheng Chiang, Chih-Hao Wang
  • Publication number: 20250072065
    Abstract: A device includes: a substrate; a stack of semiconductor channels on the substrate; a gate structure wrapping around the semiconductor channels; a source/drain region abutting the semiconductor channels; and a hybrid structure between the source/drain region and the substrate. The hybrid structure includes: a first semiconductor layer under the source/drain region; and an isolation region extending vertically from an upper surface of the first semiconductor layer to a level above a bottom surface of the first semiconductor layer.
    Type: Application
    Filed: January 5, 2024
    Publication date: February 27, 2025
    Inventors: Jung-Hung CHANG, Shih-Cheng CHEN, Chia-Hao YU, Chia-Cheng TSAI, Kuo-Cheng CHIANG, Chih-Hao WANG
  • Publication number: 20250072067
    Abstract: A semiconductor structure includes an isolation structure in a substrate, a metal gate structure over the substrate and a portion of the isolation structure, a spacer at sidewalls of the metal gate structure, epitaxial source/drain structure at two sides of the metal gate structure, and a protection layer over the isolation structure. The protection layer and the spacer include a same material.
    Type: Application
    Filed: August 25, 2023
    Publication date: February 27, 2025
    Inventors: SHIH-CHENG CHEN, WEN-TING LAN, JUNG-HUNG CHANG, CHIA-CHENG TSAI, KUO-CHENG CHIANG
  • Patent number: 12218210
    Abstract: A device includes an active region, a gate structure, a source/drain epitaxial structure, an epitaxial layer, a metal alloy layer, a contact, and a contact etch stop layer. The gate structure is across the active region. The source/drain epitaxial structure is over the active region and adjacent the gate structure. The epitaxial layer is over the source/drain epitaxial structure. The metal alloy layer is over the epitaxial layer. The contact is over the metal alloy layer. The contact etch stop layer lines sidewalls of the source/drain epitaxial structure. The metal alloy layer is spaced apart from the contact etch stop layer.
    Type: Grant
    Filed: January 3, 2024
    Date of Patent: February 4, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Shih-Cheng Chen, Chun-Hsiung Lin, Chih-Hao Wang
  • Patent number: 12205998
    Abstract: A device includes a substrate. A first channel region of a first transistor overlies the substrate and a source/drain region is in contact with the first channel region. The source/drain region is adjacent to the first channel region along a first direction, and the source/drain region has a first surface opposite the substrate and side surfaces extending from the first surface. A dielectric fin structure is adjacent to the source/drain region along a second direction that is transverse to the first direction, and the dielectric fin structure has an upper surface, a lower surface, and an intermediate surface that is disposed between the upper and lower surfaces. A silicide layer is disposed on the first surface and the side surfaces of the source/drain region and on the intermediate surface of the dielectric fin structure.
    Type: Grant
    Filed: January 14, 2022
    Date of Patent: January 21, 2025
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Shih-Cheng Chen, Zhi-Chang Lin, Jung-Hung Chang, Chien-Ning Yao, Tsung-Han Chuang, Kuo-Cheng Chiang, Chih-Hao Wang
  • Publication number: 20240395859
    Abstract: An integrated circuit includes a first nanostructure transistor including a plurality of first semiconductor nanostructures over a substrate and a source/drain region in contact with each of the first semiconductor nanostructures. The integrated circuit includes a second nanostructure transistor including a plurality of second semiconductor nanostructures and a second source/drain region in contact with one or more of the second semiconductor nanostructures but not in contact with one or more other second semiconductor nanostructures.
    Type: Application
    Filed: July 30, 2024
    Publication date: November 28, 2024
    Inventors: Zhi-Chang LIN, Chien Ning YAO, Shih-Cheng CHEN, Jung-Hung CHANG, Tsung-Han CHUANG, Kuo-Cheng CHIANG, Chih-Hao WANG
  • Publication number: 20240387738
    Abstract: Semiconductor structures and methods for manufacturing the same are provided. The semiconductor structure includes a substrate and a bottom isolation feature formed over the substrate. The semiconductor structure also includes a bottom semiconductor layer formed over the bottom isolation feature and nanostructures formed over the bottom semiconductor layer. The semiconductor structure also includes a source/drain structure attached to the nanostructures and covering a portion of the bottom isolation feature.
    Type: Application
    Filed: July 30, 2024
    Publication date: November 21, 2024
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Shih-Cheng CHEN, Zhi-Chang LIN, Jung-Hung CHANG, Chien-Ning YAO, Tsung-Han CHUANG, Kuo-Cheng CHIANG
  • Publication number: 20240379855
    Abstract: A semiconductor device according to the present disclosure includes a stack of first channel members, a stack of second channel members disposed directly over the stack of first channel members, a bottom source/drain feature in contact with the stack of the first channel members, a separation layer disposed over the bottom source/drain feature, a top source/drain feature in contact with the stack of second channel members and disposed over the separation layer, and a frontside contact that extends through the top source/drain feature and the separation layer to be electrically coupled to the bottom source/drain feature.
    Type: Application
    Filed: July 22, 2024
    Publication date: November 14, 2024
    Inventors: Zhi-Chang Lin, Shih-Cheng Chen, Jung-Hung Chang, Chien Ning Yao, Kuo-Cheng Chiang, Chih-Hao Wang
  • Publication number: 20240379875
    Abstract: A method for forming a semiconductor device structure is provided. The semiconductor device structure includes forming a first fin structure and a second fin structure over a substrate. The method includes forming a dummy gate structure over the first fin structure and the second fin structure, and removing a portion of the first fin structure and the second fin structure to form a first source/drain (S/D) recess and a second S/D recess. The method includes forming a first bottom layer in the first S/D recess and a second bottom layer in the second S/D recess, and forming a first dielectric liner layer over the first bottom layer. The method includes forming a first top layer over the first dielectric liner layer, and forming a first S/D structure over the first top layer and a second S/D structure over the second bottom layer.
    Type: Application
    Filed: July 24, 2024
    Publication date: November 14, 2024
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jung-Hung CHANG, Zhi-Chang LIN, Shih-Cheng CHEN, Chien-Ning YAO, Tsung-Han CHUANG, Kai-Lin CHUANG, Kuo-Cheng CHIANG, Chih-Hao WANG
  • Publication number: 20240363539
    Abstract: A semiconductor device including a substrate having a NMOS region and a PMOS region; a metal gate extending continuously along a first direction from the NMOS region to the PMOS region on the substrate; a first source/drain region extending along a second direction adjacent to two sides of the metal gate on the NMOS region; a second source/drain region extending along the second direction adjacent to two sides of the metal gate on the PMOS region; a first contact plug landing on the second source/drain region adjacent to one side of the metal gate; a second contact plug landing on the second source/drain region adjacent to another side of the metal gate; and a third contact plug landing directly on a portion of the metal gate on the PMOS region and between the first contact plug and the second contact plug.
    Type: Application
    Filed: July 4, 2024
    Publication date: October 31, 2024
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Shih-Cheng Chen, Li-Hsuan Ho, Tsuo-Wen Lu, Shih-Hao Liang, Tsung-Hsun Wu, Po-Jen Chuang, Chi-Mao Hsu
  • Publication number: 20240363759
    Abstract: A semiconductor device according to the present disclosure includes an active region including a channel region and a source/drain region adjacent the channel region, a vertical stack of channel members over the channel region, a gate structure over and around the vertical stack of channel members, a bottom dielectric feature over the source/drain region, a source/drain feature over the bottom dielectric feature, and a germanium layer disposed between the bottom dielectric feature and the source/drain region.
    Type: Application
    Filed: July 10, 2024
    Publication date: October 31, 2024
    Inventors: Shih-Cheng Chen, Kuo-Cheng Chiang, Zhi-Chang Lin
  • Publication number: 20240363440
    Abstract: A method includes forming an epitaxy semiconductor layer over a semiconductor substrate, and etching the epitaxy semiconductor layer and the semiconductor substrate to form a semiconductor strip, which includes an upper portion acting as a mandrel, and a lower portion under the mandrel. The upper portion is a remaining portion of the epitaxy semiconductor layer, and the lower portion is a remaining portion of the semiconductor substrate. The method further includes growing a first semiconductor fin starting from a first sidewall of the mandrel, growing a second semiconductor fin starting from a second sidewall of the mandrel. The first sidewall and the second sidewall are opposite sidewalls of the mandrel. A first transistor is formed based on the first semiconductor fin. A second transistor is formed based on the second semiconductor fin.
    Type: Application
    Filed: July 12, 2024
    Publication date: October 31, 2024
    Inventors: Pei-Hsun Wang, Shih-Cheng Chen, Chun-Hsiung Lin, Chih-Hao Wang
  • Publication number: 20240363703
    Abstract: A semiconductor structure is provided. The semiconductor structure includes a plurality of nanostructures, a gate stack surrounding the nanostructures, a first source/drain feature and a second source/drain feature adjoining a first side and a second side of the plurality of nanostructures, respectively, a first contact plug under and electrically connected to the first source/drain feature, a second contact plug over and electrically connected to the second source/drain feature, and an insulating layer surrounding the second contact plug and covering a top surface of the first source/drain feature.
    Type: Application
    Filed: July 12, 2024
    Publication date: October 31, 2024
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jung-Hung CHANG, Lo Heng CHANG, Zhi-Chang LIN, Shih-Cheng CHEN, Chien-Ning YAO, Kuo-Cheng CHIANG, Chih-Hao WANG
  • Publication number: 20240355907
    Abstract: A device includes: a stack of semiconductor channels; a gate structure wrapping around the semiconductor channels; a source/drain region abutting the semiconductor channels; a source/drain contact on the source/drain region; and a gate spacer between the source/drain contact and the gate structure. The gate spacer includes: a first spacer layer in contact with the gate structure; and a second spacer layer between the first spacer layer and the source/drain contact, the second spacer layer having a first portion on the stack and a second portion on the first portion, the second portion being thinner than the first portion.
    Type: Application
    Filed: August 25, 2023
    Publication date: October 24, 2024
    Inventors: Shih-Cheng CHEN, Jung-Hung CHANG, Chien Ning YAO, Tsung-Han CHUANG, Kuo-Cheng CHIANG
  • Publication number: 20240355901
    Abstract: A method for forming a semiconductor device structure includes forming a fin structure, and the fin structure has multiple sacrificial layers and multiple semiconductor layers laid out alternately. The method also includes forming a gate stack wrapped around the fin structure and forming a spacer layer extending along sidewalls of the fin structure and the gate stack. The method further includes partially removing the fin structure and the spacer layer to form a recess exposing side surfaces of the semiconductor layers and the sacrificial layers. A remaining portion of the spacer layer forms a gate spacer. In addition, the method includes forming an inner spacer layer along a sidewall and a bottom of the recess and partially removing the inner spacer layer using an isotropic etching process. Remaining portions of the inner spacer layers form multiple inner spacers. The method includes forming an epitaxial structure in the recess.
    Type: Application
    Filed: April 18, 2023
    Publication date: October 24, 2024
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jung-Hung CHANG, Shih-Cheng CHEN, Chih-Hao WANG, Chia-Cheng TSAI, Kuo-Cheng CHIANG, Zhi-Chang LIN, Chien-Ning YAO, Tsung-Han CHUANG
  • Publication number: 20240355908
    Abstract: A device includes a substrate, a first nanostructure channel above the substrate and a second nanostructure channel between the first nanostructure channel and the substrate. An inner spacer is between the first nanostructure channel and the second nanostructure channel. A gate structure abuts the first nanostructure channel, the second nanostructure channel and the inner spacer. A liner layer is between the inner spacer and the gate structure.
    Type: Application
    Filed: June 28, 2024
    Publication date: October 24, 2024
    Inventors: Tsung-Han CHUANG, Zhi-Chang LIN, Shih-Cheng CHEN, Jung-Hung CHANG, Chien Ning YAO, Kuo-Cheng CHIANG, Chih-Hao WANG
  • Patent number: 12119270
    Abstract: A method includes forming an epitaxy semiconductor layer over a semiconductor substrate, and etching the epitaxy semiconductor layer and the semiconductor substrate to form a semiconductor strip, which includes an upper portion acting as a mandrel, and a lower portion under the mandrel. The upper portion is a remaining portion of the epitaxy semiconductor layer, and the lower portion is a remaining portion of the semiconductor substrate. The method further includes growing a first semiconductor fin starting from a first sidewall of the mandrel, growing a second semiconductor fin starting from a second sidewall of the mandrel. The first sidewall and the second sidewall are opposite sidewalls of the mandrel. A first transistor is formed based on the first semiconductor fin. A second transistor is formed based on the second semiconductor fin.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: October 15, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Pei-Hsun Wang, Shih-Cheng Chen, Chun-Hsiung Lin, Chih-Hao Wang
  • Publication number: 20240332189
    Abstract: A method for fabricating an interconnect structure is disclosed. A substrate with a first dielectric layer is provided. A first conductor is formed in the first dielectric layer. A second dielectric layer is formed on the first dielectric layer. A trench is formed in the second dielectric layer to expose the top surface of the first conductor. An annealing process is performed on the top surface of the first conductor. The annealing process includes the conditions of a temperature of 400-450° C., duration less than 5 minutes, and gaseous atmosphere comprising hydrogen and nitrogen.
    Type: Application
    Filed: April 20, 2023
    Publication date: October 3, 2024
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Shih-Cheng Chen, Ko-Wei Lin, Ying-Wei Yen, Chun-Ling Lin, Po-Jen Chuang