Abstract: An electric part fixing structure for a motor-driven compressor includes an electric part having a plurality of leads and a guide member for positioning the leads. The guide member is made of a plastic and has a guide hole through which the lead is passed.

Abstract: An electric compressor includes an inverter cover. The inverter cover has a metal plate that is arranged to cover an inverter (a circuit board). The metal plate has bolt insertion holes, through which metal bolts for fixing the inverter cover to a suction housing are passed. The head of each bolt contacts a flange portion, which is the periphery of the corresponding bolt insertion hole. The inverter cover is formed of plastic by being molded in a mold, using the metal plate as a core.

Abstract: An electric compressor includes: a compressing unit; an electric motor that rotates the compressing unit; and a driving circuit. The driving circuit includes a filter circuit, an inverter circuit that receives electric power from the power supply line via the filter circuit, and a circuit board on which the inverter circuit is disposed, and a base member (aluminum base) and that supports the circuit board. The filter circuit has an electromagnetic coil and a damping resistor. The damping resistor is fixed to the aluminum base in abutment with the aluminum base. Preferably, the filter circuit is mounted on the circuit board, and the damping resistor has a lead line soldered to the circuit board and is fixed to the aluminum base by a screw. With this, there can be provided the electric compressor capable of effectively cooling the damping resistor of the filter circuit.

Abstract: An electric compressor includes a compression mechanism, an electric motor for driving the compression mechanism, and a drive circuit for controlling the electric motor. The drive circuit includes an external connector made of an insulating material. The external connector has a connecting terminal that is constructed to be electrically connected to an external power source. The drive circuit further includes a circuit board electrically connected to the connecting terminal and a filter element electrically connected to the circuit board. The drive circuit is accommodated in a metal housing. The filter element is integrally formed with the external connector such that contact of the filter element with the housing is prevented.

Abstract: A motor-driven compressor that includes a compression unit, an electric motor, a housing, a cover, and a motor driving circuit. A metal terminal electrically connects the electric motor to the motor driving circuit. A coupling base is coupled to the housing, and the motor driving circuit is coupled to the coupling base. Each of the coupling base and the housing includes an insertion portion through which the metal terminal is inserted. At least one of the coupling base and the housing includes a protrusion. The protrusion is separated from the insertion portions. At least the other of the coupling base and the housing includes a receiving portion that receives the protrusion. The coupling base is positioned relative to the housing by connection of the insertion portion of the coupling base and the insertion portion of the housing and by engagement of the protrusion and receiving portion.

Abstract: A structure for connecting a circuit board and an external connector includes a lead and a stress dampening unit. The lead electrically connects the circuit board and the external connector. The external connector is fitted to and removed from the lead. The stress dampening unit dampens stress applied to the circuit board by the lead when the external connector is fitted to and removed from the lead.

Abstract: A motor-driven compressor includes a compression unit, an electric motor, a housing, a cover, wherein the cover includes a main body and a connector coupler, and the cover and the housing define an accommodating chamber, a motor driving circuit that is accommodated in the accommodating chamber and includes a circuit board, and a metal terminal held in the connector coupler, wherein the metal terminal includes first and second end portions. The cover has a shield including a first shield portion, which blocks electromagnetic noise and forms at least part of the connector coupler, and a second shield portion, which blocks electromagnetic noise and forms at least part of the main body. The first and second shield portions are coupled to each other. The second shield portion includes an insertion hole into which one of the first and second end portions of the metal terminal is insertable.

Abstract: A motor-driven compressor includes a housing having at one end thereof an accommodation space, an electric motor, a motor driver circuit provided in the accommodation space and having a circuit board, a connector having a bus bar electrically connected to the circuit board, and a cylindrical portion located at the one end of the housing and extending toward the direction close to the electric motor. The housing has a mounting hole communicating with the accommodation space and the interior of the cylindrical portion. The bus bar has a bent shape having opposite ends extended toward the direction close to the electric motor. The connector is disposed in the mounting hole with one end of the bus bar inserted in the cylindrical portion and the other end of the bus bar inserted in the accommodation space. The mounting hole is closed up by a cover with a seal member provided therebetween.

Abstract: A motor-driven compressor includes a compression unit, an electric motor, a housing that includes an accommodating chamber and a wiring connection port, a motor driving circuit that includes a substrate arranged in the accommodating chamber, wiring electrically connected to the substrate and extending out of the housing through the wiring connection port, and a resin sealing member fitted to the wiring connection port. The wiring includes a primary conductor, which has a first end connected to the substrate and a second end, and a secondary conductor, which is connected to the second end of the primary conductor and arranged outside the housing. The secondary conductor includes a wire portion and a sheath that is made of an insulating material and covers the wire portion. The sealing member covers the sheath and a junction between the primary conductor and the secondary conductor.

Abstract: A structure for connecting a circuit board and an external connector includes a lead and a stress dampening unit. The lead electrically connects the circuit board and the external connector. The external connector is fitted to and removed from the lead. The stress dampening unit dampens stress applied to the circuit board by the lead when the external connector is fitted to and removed from the lead.

Abstract: An electric part fixing structure for a motor-driven compressor includes an electric part having a plurality of leads and a guide member for positioning the leads. The guide member is made of a plastic and has a guide hole through which the lead is passed.

Abstract: A motor-driven compressor includes a compression mechanism, an electric motor, a compressor housing, a conductive member, a terminal base, an insulating member, a connection terminal, a wire assembly, a terminal housing, first and second holes formed through the terminal housing and first and second seal members. The conductive member extends from the inside to the outside of the compressor housing and connected electrically to the connection terminal at a terminal connection. The wire assembly has a core wire connecting electrically between the connecting terminal and the electric motor, and an insulator covering the core wire. The terminal housing disposed in the compressor housing covers the terminal connection. The wire assembly has an insulating tube covering the insulator, wherein both ends of the insulating tube are opened for communicating with the inside and the outside of the terminal housing through a clearance formed between the insulating tube and the insulator.

Abstract: An electric compressor includes an inverter cover. The inverter cover has a metal plate that is arranged to cover an inverter (a circuit board). The metal plate has bolt insertion holes, through which metal bolts for fixing the inverter cover to a suction housing are passed. The head of each bolt contacts a flange portion, which is the periphery of the corresponding bolt insertion hole. The inverter cover is formed of plastic by being molded in a mold, using the metal plate as a core.

Abstract: A stator core includes an insertion hole that has an opening in an outer peripheral surface of the stator core and a bent portion in the stator core. A cluster block includes an insertion piece, which is inserted into the insertion hole via the cornered portion. The cluster block is attached to the stator core by engaging the insertion piece with the insertion hole.

Abstract: A fixing structure for an electrical component includes a heat removing member for removing heat from the electrical component. The heat removing member has a receiving portion for receiving the electrical component. The fixing structure for an electrical component further includes a separation member that is coupled to the electrical component to separate the electrical component from the heat removing member. The separation member is coupled to the heat removing member. The fixing structure for an electrical component includes a soft material member that is accommodated in the receiving portion to contact the receiving portion and the electrical component. Heat of the electrical component is transmitted to the heat removing member via the soft material member.

Abstract: An electric compressor includes a compression mechanism, an electric motor for driving the compression mechanism, and a drive circuit for controlling the electric motor. The drive circuit includes an external connector made of an insulating material. The external connector has a connecting terminal that is constructed to be electrically connected to an external power source. The drive circuit further includes a circuit board electrically connected to the connecting terminal and a filter element electrically connected to the circuit board. The drive circuit is accommodated in a metal housing. The filter element is integrally formed with the external connector such that contact of the filter element with the housing is prevented.

Abstract: A motor-driven compressor includes a shell, an electric motor, a first conductor electrically connected to an external power source, a second conductor electrically connected to the electric motor, a connector connecting the first conductor and the second conductor and a connector case. The connector case has a first case member, a second case member, a first and a second seal members interposed between the first and the second case members, a hole through which the first conductor is inserted and a third seal member sealing between the first conductor and the connector case. A first main seal of the first seal member and a second main seal of the second seal member cooperate to form a cylindrical seal portion for sealing the second conductor that is inserted through the cylindrical seal portion when the first and the second seal members are joined.

Abstract: A motor-driven compressor includes a compression mechanism for compressing a refrigerant gas, an electric motor, an inverter assembly and an inverter chamber. The electric motor drives the compression mechanism. The inverter assembly converts direct-current power into polyphase alternating-current power to supply to the electric motor and controls a rotational speed of the electric motor. A substrate having an electric circuit and an electronic component connected to the substrate are provided in the inverter assembly. The inverter chamber detachably accommodates the inverter assembly. A vibration damping member is arranged in the inverter assembly.

Abstract: A motor-driven compressor includes a connector to which a first and second conductors are connected, and a connector case receiving the connector. The connector case includes a first case member and a second case member. A seal member is provided between the first and second case members. The first case member has a first sealing surface extending along the periphery of the first case member. The second case member has a second sealing surface extending along the periphery of the second case member and facing the first sealing surface. The seal member includes a main seal portion for sealing between the first sealing surface and the second sealing surface. The main seal portion has a first peripheral seal portion for sealing the periphery of the first conductor inserted therethrough and has a second peripheral seal portion for sealing the periphery of the second conductor inserted therethrough.

Abstract: A motor-driven compressor includes a housing having at one end thereof an accommodation space, an electric motor, a motor driver circuit provided in the accommodation space and having a circuit board, a connector having a bus bar electrically connected to the circuit board, and a cylindrical portion located at the one end of the housing and extending toward the direction close to the electric motor. The housing has a mounting hole communicating with the accommodation space and the interior of the cylindrical portion. The bus bar has a bent shape having opposite ends extended toward the direction close to the electric motor. The connector is disposed in the mounting hole with one end of the bus bar inserted in the cylindrical portion and the other end of the bus bar inserted in the accommodation space. The mounting hole is closed up by a cover with a seal member provided therebetween.