Patents by Inventor Shinjiro Kaneko

Shinjiro Kaneko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220098698
    Abstract: A high-strength steel sheet having a low yield ratio and a method for producing the same. The high-strength steel sheet has a specified chemical composition and a microstructure in which ferrite is present as a major phase, and martensite is present in an area fraction of 10% or greater and less than 50% relative to an entire area of the microstructure. The martensite has an average grain diameter of 3.0 ?m or less, in an entirety of the martensite, a proportion of martensite having an aspect ratio of 3 or less is 60% or greater, and the martensite having an aspect ratio of 3 or less has a carbon concentration of 0.30% or greater and 0.90% or less in mass %.
    Type: Application
    Filed: December 19, 2019
    Publication date: March 31, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya HIRASHIMA, Yuma HONDA, Akinori NAKAMURA, Shinjiro KANEKO
  • Publication number: 20220010397
    Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100%, and retained ?: 5% to 20%. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.
    Type: Application
    Filed: October 16, 2019
    Publication date: January 13, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihiko ONO, Junya TOBATA, Hiroyuki AKIMOTO, Yoichiro MATSUI, Shinjiro KANEKO
  • Publication number: 20220010414
    Abstract: A high-strength member having excellent delayed fracture resistance, a method for manufacturing the high-strength member, and a method for manufacturing a steel sheet for the high-strength member. The high-strength member has a bent ridge portion obtained by using a steel sheet having a tensile strength of 1470 MPa or more, an edge surface of the bent ridge portion has a residual stress of 800 MPa or less, and a longest crack among cracks that extend from the edge surface of the bent ridge portion in a bent ridge direction D1 has a length of 10 ?m or less.
    Type: Application
    Filed: September 25, 2019
    Publication date: January 13, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya HIRASHIMA, Shimpei YOSHIOKA, Shinjiro KANEKO
  • Publication number: 20220002827
    Abstract: A high-strength steel sheet having high delayed fracture resistance and a method for manufacturing the high-strength steel sheet. The high-strength steel sheet has a specified chemical composition. Relative to the whole microstructure of the steel sheet, the total area fraction of at least one of (i) bainite containing carbide grains having an average grain size of 50 nm or less and (ii) martensite containing carbide grains having an average grain size of 50 nm or less is 90% or more. The average number of inclusions having an average grain size of 5 ?m or more that are present in a section of the steel sheet perpendicular to a rolling direction is 5.0/mm2 or less.
    Type: Application
    Filed: September 25, 2019
    Publication date: January 6, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya HIRASHIMA, Shimpei YOSHIOKA, Shinjiro KANEKO
  • Publication number: 20220002832
    Abstract: A production method for a high-strength steel sheet having a tensile strength TS of 780 MPa or more is provided. The production method comprises: heating a steel slab having a predetermined chemical composition; hotrolling the steel slab; coiling the hot-rolled sheet; subjecting the hot-rolled sheet to pickling treatment; holding the hot-rolled sheet in a pre-determined temperature range for predetermined time; cold rolling the hot-rolled sheet to obtain a cold-rolled sheet; subjecting the cold-rolled sheet to first annealing treatment; cooling the cold-rolled sheet at a pre-determined average cooling rate; cooling the cold-rolled sheet to room temperature; reheating the clod-rolled sheet to perform second annealing treatment; cooling the cold-rolled sheet at a first average cooling rate; cooling the cold-rolled sheet at a second average cooling rate; reheating the cold-rolled sheet to a predetermined reheating temperature range; and holding the cold-rolled sheet in the reheating temperature range.
    Type: Application
    Filed: September 17, 2021
    Publication date: January 6, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Shinjiro KANEKO
  • Publication number: 20210381077
    Abstract: A thin steel sheet has a specific chemical composition. The thin steel sheet has a microstructure in which ferrite is present in an area fraction of 4% or less (including 0%), as-quenched martensite is present in an area fraction of 10% or less (including 0%), retained austenite is present in an amount of 7% or more and 20% or less, and upper bainite, lower bainite, and tempered martensite are present in a total area fraction of more than 71% and less than 93%; and BCC iron that has a misorientation of 1° or less and surrounds retained austenite having an equivalent circular diameter of 1 ?m or less is present in an area fraction of 4% or more and 50% or less, and BCC iron that has a misorientation of more than 1° is present in an area fraction of 25% or more and 85% or less.
    Type: Application
    Filed: October 15, 2019
    Publication date: December 9, 2021
    Applicant: JFE Steel Corporation
    Inventors: Noriaki Kohsaka, Junya Tobata, Shinjiro Kaneko, Yasushi Kitani, Yoshihiko Ono, Tadachika Chiba
  • Publication number: 20210381076
    Abstract: A thin steel sheet has a specific chemical composition. The thin steel sheet has a microstructure in which ferrite is present in an area fraction of 5% or more and 60% or less, as-quenched martensite is present in an area fraction of 10% or less (including 0%), retained austenite is present in an area fraction of 5% or more and 20% or less, and upper bainite, lower bainite, and tempered martensite are present in a total area fraction of more than 15% and less than 85%; BCC iron that has a misorientation of 1° or less and surrounds retained austenite having an aspect ratio of 2.5 or higher is present in an area fraction of 5% or more and 70% or less; and a top 10% of retained austenite in terms of an equivalent circular diameter has an average aspect ratio of 2.5 or higher.
    Type: Application
    Filed: October 15, 2019
    Publication date: December 9, 2021
    Applicant: JFE Steel Corporation
    Inventors: Noriaki Kohsaka, Shinjiro Kaneko, Akinori Nakamura, Yuma Honda, Tadachika Chiba, Yoshihiko Ono
  • Publication number: 20210355559
    Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100% by area percentage, and retained ?: 4% to 15% by volume percentage. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.
    Type: Application
    Filed: October 16, 2019
    Publication date: November 18, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihiko ONO, Junya TOBATA, Hiroyuki AKIMOTO, Yoichiro MATSUI, Shinjiro KANEKO
  • Publication number: 20210324504
    Abstract: A high-ductility, high-strength electrolytic zinc-based coated steel sheet includes an electrolytic zinc-based coating on a base steel sheet, in which the base steel sheet has a predetermined composition and a steel microstructure in which the total area percentage of one or two of martensite containing a carbide having an average particle size of 50 nm or less and bainite containing a carbide having an average particle size of 50 nm or less is 90% or more in the entire steel microstructure, the total area percentage of one or two of the martensite containing a carbide having an average particle size of 50 nm or less and the bainite containing a carbide having an average particle size of 50 nm or less is 80% or more in a region extending from the surface of the base steel sheet to a depth of ? of the thickness of the base steel sheet.
    Type: Application
    Filed: August 6, 2019
    Publication date: October 21, 2021
    Applicant: JFE Steel Corporation
    Inventors: Takuya Hirashima, Shinjiro Kaneko
  • Patent number: 11098392
    Abstract: A hot rolled steel sheet having a chemical composition containing, by mass %, C: 0.04% or more and 0.20% or less, Si: 0.7% or more and 2.3% or less, Mn: 0.8% or more and 2.8% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the balance being Fe and inevitable impurities. The microstructure of the hot rolled steel sheet includes ferrite and pearlites, in which the area ratio of the ferrite is 75% or more and less than 95%, the mean grain size of the ferrite is 5 ?m or more and 25 ?m or less, the area ratio of pearlite is 5% or more and less than 25%, the mean grain size of pearlite is 2.0 ?m or more, and the mean free path of pearlite is 5 ?m or more.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: August 24, 2021
    Assignee: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Shinjiro Kaneko, Yasunobu Nagataki
  • Patent number: 11078552
    Abstract: A high-strength steel sheet exhibiting excellent ductility and stretch-flangeability, and a method for manufacturing such a high-strength steel sheet. The high-strength steel sheet has a chemical composition including specific proportions of components in which C/Mn is 0.08 to 0.20, the balance being iron and inevitable impurities, and includes microstructures including, in terms of area fraction relative to all the microstructures, 40% to 70% total of ferrite and bainitic ferrite, 5% to 35% martensite and 5% to 30% retained austenite. The proportion of martensite (including retained austenite) adjacent to bainitic ferrite is not less than 60% of all martensite (including retained austenite). The proportion of 4.0 GPa and smaller differences in microhardness measured at 0.5 ?m intervals is not less than 70%. The proportion of microstructures with 8.0 GPa or smaller microhardness is not less than 85% of all the microstructures.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: August 3, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Fusae Shiimori, Shinjiro Kaneko, Yasunobu Nagataki
  • Patent number: 11035019
    Abstract: A steel sheet has a microstructure that contains ferrite in an area ratio of 20% or more, martensite in an area ratio of 5% or more, and tempered martensite in an area ratio of 5% or more. The ferrite has a mean grain size of 20.0 ?m or less. An inverse intensity ratio of ?-fiber to ?-fiber in the ferrite is 1.00 or more and an inverse intensity ratio of ?-fiber to ?-fiber in the martensite and the tempered martensite is 1.00 or more.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: June 15, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Hidekazu Minami, Shinjiro Kaneko, Takeshi Yokota, Kazuhiro Seto
  • Patent number: 11008632
    Abstract: A steel sheet is provided that has a tensile strength of 540 MPa or more, includes a particular composition; and has a steel structure containing ferrite and a secondary phase, in which an area fraction of the ferrite is 50% or more, the secondary phase contains 1.0% or more and 25.0% or less of martensite in terms of area fraction with respect to the entirety, the ferrite has an average crystal grain size of 3 ?m or more, a difference in hardness between the ferrite and the martensite is 1.0 GPa or more and 8.0 GPa or less, and, in a texture of the ferrite, an inverse intensity ratio of ?-fiber to ?-fiber is 0.8 or more and 7.0 or less.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: May 18, 2021
    Assignee: JFE Steel Corporation
    Inventors: Hidekazu Minami, Yoshimasa Funakawa, Shinjiro Kaneko
  • Patent number: 10934600
    Abstract: A steel sheet has a microstructure that contains ferrite in an area ratio of 20% or more, martensite in an area ratio of 5% or more, and tempered martensite in an area ratio of 5% or more. The ferrite has a mean grain size of 20.0 ?m or less. An inverse intensity ratio of ?-fiber to ?-fiber in the ferrite is 1.00 or more and an inverse intensity ratio of ?-fiber to ?-fiber in the martensite and the tempered martensite is 1.00 or more.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: March 2, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Hidekazu Minami, Shinjiro Kaneko, Takeshi Yokota, Kazuhiro Seto
  • Publication number: 20200248280
    Abstract: A steel sheet is provided, having a tensile strength of 590 MPa or more, a particular composition and a steel structure that contains, in terms of area fraction, particular amounts of ferrite and martensite, in which the ferrite average crystal grain size is 20 ?m or less, the martensite average size is 15 ?m or less, the ratio of the average crystal grain size of the ferrite to the average size of the martensite (ferrite average crystal grain size/martensite average size) is 0.5 to 10.0, the ratio of the hardness of the martensite to the hardness of the ferrite (martensite hardness/ferrite hardness) is 1.0 or more and 5.0 or less, and, in the texture of the ferrite, the inverse intensity ratio of ?-fiber to the ?-fiber is 0.8 or more and 7.0 or less.
    Type: Application
    Filed: March 7, 2017
    Publication date: August 6, 2020
    Applicant: JFE Steel Corporation
    Inventors: Hidekazu Minami, Yoshimasa Funakawa, Shinjiro Kaneko
  • Patent number: 10626485
    Abstract: A steel having a composition containing C: more than 0.20% and 0.45% or less, Si: 0.50% to 2.50%, Mn: 2.00% or more and less than 3.50%, and one or two selected from Ti: 0.005% to 0.100% and Nb: 0.005% to 0.100% is hot-rolled and cold-rolled. The steel sheet is heated to 800° C. to 950° C. and cooled to a cooling-end temperature of 350° C. to 500° C. at a cooling rate of 5° C./s or more to form a steel sheet having a microstructure including martensite and bainite phases such that the total proportion of the martensite and bainite phases is 80% or more by volume. The steel sheet is heated to 700° C. to 840° C. and maintained at 700° C. to 840° C., cooled to a cooling-end temperature of 350° C. to 500° C. at a cooling rate of 5 to 50° C./s, and maintained within the above temperature range for 10 to 1800 s.
    Type: Grant
    Filed: January 25, 2016
    Date of Patent: April 21, 2020
    Assignee: JFE Steel Corporation
    Inventors: Yoshie Obata, Yoshiyasu Kawasaki, Keiji Ueda, Shinjiro Kaneko, Takeshi Yokota, Kazuhiro Seto
  • Patent number: 10590503
    Abstract: Provided are a high-strength galvanized steel sheet which can preferably be used as a material for automobile parts and a method for manufacturing the steel sheet. The steel sheet has a C content of 0.15% or less, in which an area ratio of ferrite is 10% or less, an area ratio of bainitic ferrite is 2% or more and 30% or less, an area ratio of martensite is 60% or more and 98% or less, an area ratio of retained austenite is less than 2%, an average grain diameter of martensite adjacent to bainite is 15 ?m or less, a proportion of massive martensite adjacent only to bainite to the whole metallographic structure is 10% or less, and a value (?Hv) calculated by subtracting the Vickers hardness at a position located at 20 ?m from the surface of the steel sheet from the Vickers hardness at a position located at 100 ?m from the surface of the steel sheet is 30 or more.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: March 17, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Hasegawa, Shinjiro Kaneko, Yoichi Makimizu, Yoshitsugu Suzuki
  • Patent number: 10570475
    Abstract: Disclosed is a high-strength steel sheet having a predetermined chemical composition, satisfying the condition that Mn content divided by B content equals 2100 or less, and a steel microstructure that contains, by area, 25-80% of ferrite and bainitic ferrite in total, 3-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and an aggregate of retained austenite formed by seven or more identically-oriented retained austenite grains accounts for 60% or more by area of the entire retained austenite.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: February 25, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Yoshie Obata, Shinjiro Kaneko, Takeshi Yokota, Kazuhiro Seto
  • Publication number: 20200040420
    Abstract: There is provided a high-strength steel sheet and a method for producing the same. The high-strength steel sheet has a specified chemical composition and a steel microstructure including, by area fraction, 75.0% or more tempered martensite, 1.0% or more and 20.0% or less fresh martensite, and 5.0% or more and 20.0% or less retained austenite. A hardness ratio of the fresh martensite to the tempered martensite is 1.5 or more and 3.0 or less, the ratio of the maximum KAM value in the tempered martensite in the vicinity of the heterophase interface between the tempered martensite and the fresh martensite to the average KAM value in the tempered martensite is 1.5 or more and 30.0 or less, and the average of ratios of grain sizes of prior austenite grains in the rolling direction to those in the thickness direction is 2.0 or less.
    Type: Application
    Filed: February 9, 2018
    Publication date: February 6, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Fusae SHIIMORI, Shinjiro KANEKO, Takashi KOBAYASHI, Yuji TANAKA
  • Patent number: 10526676
    Abstract: Provided are a high-strength steel sheet, which is suitable as a material of automotive parts, and a method for producing the high-strength steel sheet. In the high-strength steel sheet, the C content is 0.15% or less, the area ratio of ferrite is 8% to 45%, the area ratio of martensite is 55% to 85%, the proportion of martensite grains adjacent to only ferrite grains in the entire microstructure is 15% or less, the average crystal grain sizes of ferrite and martensite are each 10 ?m or less, and the area ratio of ferrite grains having a size of 10 ?m or more to all the ferrite grains included in a portion of the steel sheet which extends from 20 to 100 ?m below the surface thereof is less than 5%.
    Type: Grant
    Filed: November 27, 2014
    Date of Patent: January 7, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Hasegawa, Shinjiro Kaneko, Yoichi Makimizu, Yoshitsugu Suzuki