Patents by Inventor Shinjiro Kaneko

Shinjiro Kaneko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190106773
    Abstract: A hot rolled steel sheet having a chemical composition containing, by mass %, C: 0.04% or more and 0.20% or less, Si: 0.7% or more and 2.3% or less, Mn: 0.8% or more and 2.8% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the balance being Fe and inevitable impurities. The microstructure of the hot rolled steel sheet includes ferrite and pearlites, in which the area ratio of the ferrite is 75% or more and less than 95%, the mean grain size of the ferrite is 6 ?m or more and 25 ?m or less, the area ratio of pearlite is 5% or more and less than 25%, the mean grain size of pearlite is 2.0 ?m or more, and the mean free path of pearlite is 5 ?m or more.
    Type: Application
    Filed: November 28, 2018
    Publication date: April 11, 2019
    Applicant: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20190100819
    Abstract: A steel sheet is provided that has a tensile strength of 540 MPa or more, includes a particular composition; and has a steel structure containing ferrite and a secondary phase, in which an area fraction of the ferrite is 50% or more, the secondary phase contains 1.0% or more and 25.0% or less of martensite in terms of area fraction with respect to the entirety, the ferrite has an average crystal grain size of 3 ?m or more, a difference in hardness between the ferrite and the martensite is 1.0 GPa or more and 8.0 GPa or less, and, in a texture of the ferrite, an inverse intensity ratio of ?-fiber to ?-fiber is 0.8 or more and 7.0 or less.
    Type: Application
    Filed: March 7, 2017
    Publication date: April 4, 2019
    Applicant: JFE Steel Corporation
    Inventors: Hidekazu Minami, Yoshimasa Funakawa, Shinjiro Kaneko
  • Publication number: 20190093191
    Abstract: A hot pressed member having all of: high strength of 1500 MPa or more in tensile strength TS; high ductility of 6.0% or more in uniform elongation uEl; and excellent heat treatment hardenability of increasing in yield stress YS by 150 MPa or more when subjected to heat treatment (baking finish) is provided. A hot pressed member comprises: a predetermined chemical composition (in particular, low C of 0.090% or more and less than 0.30% and high Mn of 3.5% or more and less than 11.0%); a microstructure including a martensite phase of 70.0% or more in volume fraction and a retained austenite phase of 3.0% or more and 30.0% or less in volume fraction; and a dislocation density of 1.0×1016/m2 or more.
    Type: Application
    Filed: October 3, 2016
    Publication date: March 28, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Koichi NAKAGAWA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20190093190
    Abstract: A high-strength steel sheet exhibiting excellent ductility and stretch-flangeability, and a method for manufacturing such a high-strength steel sheet. The high-strength steel sheet has a chemical composition including specific proportions of components in which C/Mn is 0.08 to 0.20, the balance being iron and inevitable impurities, and includes microstructures including, in terms of area fraction relative to all the microstructures, 40% to 70% total of ferrite and bainitic ferrite, 5% to 35% martensite and 5% to 30% retained austenite. The proportion of martensite (including retained austenite) adjacent to bainitic ferrite is not less than 60% of all martensite (including retained austenite). The proportion of 4.0 GPa and smaller differences in microhardness measured at 0.5 ?m intervals is not less than 70%. The proportion of microstructures with 8.0 GPa or smaller microhardness is not less than 85% of all the microstructures.
    Type: Application
    Filed: January 30, 2017
    Publication date: March 28, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Fusae SHIIMORI, Shinjiro KANEKO, Yasunobu NAGATAKI
  • Patent number: 10227672
    Abstract: A high-strength hot-dip galvanized steel sheet having a surface coated with a hot-dip galvanized coating, the steel sheet having a chemical composition comprising C: more than 0.10% and less than 0.18%, Si: 0.01 to 1.00%, Mn: 1.5 to 4.0%, P: 0.100% or less, S: 0.020% or less, Al: 0.010 to 0.500%, Cr: 0.010 to 2.000%, Nb: 0.005 to 0.100%, Ti: 0.005 to 0.100%, B: more than 0.0005% and 0.0030% or less, and Fe and incidental impurities, and a method for producing the same. The steel sheet has a microstructure including ferrite having an area fraction in the range of 0 to 10%, martensite having an area fraction in the range of 15 to 60%, tempered martensite having an area fraction in the range of 20 to 50%, and bainitic ferrite having an area fraction in the range of 20 to 50%.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: March 12, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Hasegawa, Shinjiro Kaneko, Yoichi Makimizu, Yoshitsugu Suzuki
  • Patent number: 10190186
    Abstract: A method of manufacturing a galvanized steel sheet having a composition containing, by mass %, C: 0.05% or more and 0.5% or less, Si: 0.01% or more and 2.5% or less, Mn: 0.5% or more and 3.5% or less, P: 0.003% or more and 0.100% or less, S: 0.02% or less, Al: 0.010% or more and 0.5% or less, B: 0.0002% or more and 0.005% or less, Ti: 0.05% or less, a relationship of Ti>4N being satisfied, and the balance comprising Fe and inevitable impurities, and a microstructure containing 60% or more and 95% or less of tempered martensite in terms of area ratio and 5% or more and 20% or less of retained austenite in terms of area ratio.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: January 29, 2019
    Assignee: JFE Steel Corporation
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki, Yoshitsugu Suzuki
  • Publication number: 20180305785
    Abstract: A hot pressed member comprises: a predetermined chemical composition (in particular, low C of 0.090% or more and less than 0.30% and high Mn of 3.5% or more and less than 11.0%); a first region having: a microstructure including a martensite phase of 80.0% or more in volume fraction and a retained austenite phase of 3.0% or more and 20.0% or less in volume fraction; and a dislocation density of 1.0×1016/m2 or more; and a second region having a microstructure including a ferrite phase of 30.0% or more and 60.0% or less in volume fraction, a retained austenite phase of 10.0% or more and 70.0% or less in volume fraction, and a martensite phase of 30.0% or less in volume fraction.
    Type: Application
    Filed: October 3, 2016
    Publication date: October 25, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Koichi NAKAGAWA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20180195143
    Abstract: This disclosure provides a high-strength thin steel sheet excellent in both tensile strength and elongation with small elongation anisotropy. The high-strength thin steel sheet has a specific chemical composition and a microstructure where a total area ratio of ferrite, tempered bainitic ferrite and bainitic ferrite is 40% or more and 70% or less, an area ratio of martensite is 5% or more and 30% or less, an area ratio of retained austenite is 10% or more and 35% or less, an average equivalent circular diameter of martensite and retained austenite (secondary phase) grains is 2.0 ?m or less, an area ratio of secondary phase grains having an equivalent circular diameter of 2.0 ?m or more is 10% or less, and an average minor axis length of secondary phase grains is 0.40 ?m or less.
    Type: Application
    Filed: August 26, 2016
    Publication date: July 12, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Fusae SHIIMORI, Yoshiyasu KAWASAKI, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO, Takaaki TANAKA, Yuki TOJI
  • Publication number: 20180179610
    Abstract: A steel sheet has a microstructure that contains ferrite in an area ratio of 20% or more, martensite in an area ratio of 5% or more, and tempered martensite in an area ratio of 5% or more. The ferrite has a mean grain size of 20.0 ?m or less. An inverse intensity ratio of ?-fiber to ?-fiber in the ferrite is 1.00 or more and an inverse intensity ratio of ?-fiber to ?-fiber in the martensite and the tempered martensite is 1.00 or more.
    Type: Application
    Filed: January 27, 2016
    Publication date: June 28, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Patent number: 9982318
    Abstract: A galvanized steel sheet has formability and crashworthiness, consists of 0.03% to 0.13% C, 1.0% to 2.0% Si, 2.4% to 3.5% Mn, 0.001% to 0.05% P, 0.0001% to 0.01% S, 0.001% to 0.1% Al, 0.0005% to 0.01% N, and 0.0003% to 0.01% B on a mass basis; and optionally contains at least one selected from the following A-C: A: at least one selected from the group consisting of 0.0005% to 0.1% Ti and 0.0005% to 0.05% Nb on a mass basis; B: at least one selected from the group consisting of 0.01% to 1.0% Mo, 0.01% to 2.0% Ni, and 0.01% to 2.0% Cu on a mass basis; and C: 0.001% to 0.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: May 29, 2018
    Assignee: JFE Steel Corporation
    Inventors: Shinjiro Kaneko, Tatsuya Nakagaito, Hiroshi Hasegawa, Yasunobu Nagataki
  • Publication number: 20180057916
    Abstract: A steel having a composition containing C: more than 0.20% and 0.45% or less, Si: 0.50% to 2.50%, Mn: 2.00% or more and less than 3.50%, and one or two selected from Ti: 0.005% to 0.100% and Nb: 0.005% to 0.100% is hot-rolled and cold-rolled. The steel sheet is heated to 800° C. to 950° C. and cooled to a cooling-end temperature of 350° C. to 500° C. at a cooling rate of 5° C./s or more to form a steel sheet having a microstructure including martensite and bainite phases such that the total proportion of the martensite and bainite phases is 80% or more by volume. The steel sheet is heated to 700° C. to 840° C. and maintained at 700° C. to 840° C., cooled to a cooling-end temperature of 350° C. to 500° C. at a cooling rate of 5 to 50° C./s, and maintained within the above temperature range for 10 to 1800 s.
    Type: Application
    Filed: January 25, 2016
    Publication date: March 1, 2018
    Inventors: Yoshie OBATA, Yoshiyasu KAWASAKI, Keiji UEDA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20180023161
    Abstract: A steel sheet has a microstructure that contains ferrite in an area ratio of 20% or more, martensite in an area ratio of 5% or more, and tempered martensite in an area ratio of 5% or more. The ferrite has a mean grain size of 20.0 ?m or less. An inverse intensity ratio of ?-fiber to ?-fiber in the ferrite is 1.00 or more and an inverse intensity ratio of ?-fiber to ?-fiber in the martensite and the tempered martensite is 1.00 or more.
    Type: Application
    Filed: January 27, 2016
    Publication date: January 25, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20180023160
    Abstract: A steel sheet has a microstructure that contains ferrite in an area ratio of 20% or more, martensite in an area ratio of 5% or more, and tempered martensite in an area ratio of 5% or more. The ferrite has a mean grain size of 20.0 ?m or less. An inverse intensity ratio of ?-fiber to ?-fiber in the ferrite is 1.00 or more and an inverse intensity ratio of ?-fiber to ?-fiber in the martensite and the tempered martensite is 1.00 or more.
    Type: Application
    Filed: January 27, 2016
    Publication date: January 25, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20180016656
    Abstract: A steel sheet has a microstructure that contains ferrite in an area ratio of 20% or more, martensite in an area ratio of 5% or more, and tempered martensite in an area ratio of 5% or more. The ferrite has a mean grain size of 20.0 ?m or less. An inverse intensity ratio of ?-fiber to ?-fiber in the ferrite is 1.00 or more and an inverse intensity ratio of ?-fiber to ?-fiber in the martensite and the tempered martensite is 1.00 or more.
    Type: Application
    Filed: January 27, 2016
    Publication date: January 18, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Patent number: 9765413
    Abstract: A high-strength galvanized steel sheet with high yield ratio having excellent ductility and stretch flange formability, the steel sheet having a chemical composition containing, by mass %, C: 0.04% or more and 0.13% or less, Si: 0.9% or more and 2.3% or less, Mn: 0.8% or more and 2.4% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 0.1% or less, N: 0.008% or less, and the balance being Fe and inevitable impurities and a microstructure including, in terms of area ratio, 94% or more of a ferrite phase and 2% or less of a martensite ferrite phase, wherein mean grain size of ferrite is 10 ?m or less, Vickers hardness of ferrite is 140 or more, mean grain size of carbide particles existing at grain boundaries of ferrite is 0.5 ?m or less, and aspect ratio of carbide particles existing at the grain boundaries of ferrite is 2.0 or less.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: September 19, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki, Keisuke Fukushi
  • Patent number: 9758848
    Abstract: A high strength steel sheet including, by mass, C: 0.03% or more and 0.25% or less, Si: 0.4% or more and 2.5% or less, Mn: 3.5% or more and 10.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 2.5% or less, N: 0.008% or less, Si+Al: 1.0% or more, the balance being Fe and inevitable impurities. The area ratio of ferrite is 30% or more and 80% or less, the area ratio of martensite is 0% or more and 17% or less, the volume fraction of retained austenite is 8% or more, and the average grain size of retained austenite is 2 ?m or less.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: September 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Hiroshi Hasegawa, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20170204492
    Abstract: A cold-rolled steel sheet having excellent spot weldability suitable for use in vehicles, electric appliances, etc. is provided. The cold-rolled steel sheet has a steel composition containing, in mass%: C: 0.05% to 0.13%; Si: 0.05% to 2.0%; Mn: 1.5% to 4.0%; P: 0.05% or less; S: 0.005% or less; Al: 0.01% to 0.10%; Cr: 0.05% to 1.0%; Nb: 0.010% to 0.070%; Ti: 0.005% to 0.040%; and N: 0.0005% to 0.0065%, with a mass ratio Ti/N of Ti and N being 2.5 or more and 7.5 or less, and a balance being Fe and incidental impurities, wherein 70 mass % or more of Ti in steel exists as a precipitate, and 15 mass % or more of Nb in the steel exists as solute Nb, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: July 31, 2015
    Publication date: July 20, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Keiji UEDA, Shinjiro KANEKO, Masami IWASAKI, Reiko SUGIHARA, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20170204490
    Abstract: Disclosed is a high-strength steel sheet having a predetermined chemical composition and a steel microstructure that contains, by area, 25-80% of ferrite and bainitic ferrite in total, and 3-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, an area ratio of retained austenite having a mean C content in mass % at least 2.1 times the C content in the steel sheet in mass % is 60% or more of an area ratio of the entire retained austenite.
    Type: Application
    Filed: August 5, 2015
    Publication date: July 20, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Yoshie OBATA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20170175219
    Abstract: Disclosed is a high-strength steel sheet having a predetermined chemical composition, satisfying the condition that Mn content divided by B content equals 2100 or less, and a steel microstructure that contains, by area, 25-80% of ferrite and bainitic ferrite in total, 3-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and an aggregate of retained austenite formed by seven or more identically-oriented retained austenite grains accounts for 60% or more by area of the entire retained austenite.
    Type: Application
    Filed: August 5, 2015
    Publication date: June 22, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Yoshie OBATA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Patent number: 9677163
    Abstract: A high strength galvanized steel sheet excellent in coating adhesiveness is made from a base material that is a high strength steel sheet containing Si, Mn, and Cr. A method includes performing an oxidation treatment on steel containing Si, Mn, and Cr in an oxidation furnace under the condition that a selected exit temperature T, reduction annealing and a galvanizing treatment, or optionally, further an alloying treatment under conditions that heating is performed at a temperature of 460° C. or higher and 600° C. or lower for an alloying treatment time of 10 seconds or more and 60 seconds or less.
    Type: Grant
    Filed: June 6, 2012
    Date of Patent: June 13, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yoichi Makimizu, Yoshitsugu Suzuki, Hideki Nagano, Shinjiro Kaneko