Patents by Inventor Shintaro Aoyama

Shintaro Aoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10886170
    Abstract: A method of forming a tungsten film having low resistance is provided. The method includes forming a discontinuous film containing a metal on a substrate; and forming the tungsten film on the substrate on which the discontinuous film is formed. In the forming of the discontinuous film, a first source gas and a nitriding gas are supplied onto the substrate alternately along with, for example, a carrier gas. In the forming of the tungsten film, a second source gas and a reducing gas are supplied onto the substrate alternately along with, for example, a carrier gas.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: January 5, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koji Maekawa, Takashi Sameshima, Shintaro Aoyama, Mikio Suzuki, Susumu Arima, Atsushi Matsumoto, Naoki Shibata
  • Patent number: 10612139
    Abstract: There is provided a tungsten film forming method which includes: forming a first tungsten film on a substrate; and forming a second tungsten film on the first tungsten film. The forming a first tungsten film includes alternately supplying a first raw material gas containing tungsten and a diborane gas together with a first carrier gas to the substrate. The forming a second tungsten film includes alternately supplying a second raw material gas containing tungsten and a hydrogen gas together with a second carrier gas to the substrate on which the first tungsten film is formed. The first carrier gas is a nitrogen gas. The second carrier gas includes at least one kind of nobel gas and has the noble gas at a flow rate of 70% or more with respect to a total flow rate of the second carrier gas.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: April 7, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koji Maekawa, Takashi Sameshima, Shintaro Aoyama, Mikio Suzuki, Susumu Arima, Atsushi Matsumoto, Naoki Shibata
  • Publication number: 20190161853
    Abstract: Provided is a method for forming a tungsten film in which a tungsten film is formed on the surface of a substrate, the method including: disposing a substrate having an amorphous layer on the surface thereof inside a treatment container under a depressurized atmosphere; heating the substrate inside the treatment container; and supplying, into the treatment container, WF6 gas which is a tungsten raw material and H2 gas which is a reducing gas, and forming a main tungsten film on the amorphous layer.
    Type: Application
    Filed: July 11, 2017
    Publication date: May 30, 2019
    Inventors: Shintaro Aoyama, Mikio Suzuki, Yumiko Kawano, Kohichi Satoh
  • Publication number: 20180315649
    Abstract: A method of forming a tungsten film having low resistance is provided. The method includes forming a discontinuous film containing a metal on a substrate; and forming the tungsten film on the substrate on which the discontinuous film is formed. In the forming of the discontinuous film, a first source gas and a nitriding gas are supplied onto the substrate alternately along with, for example, a carrier gas. In the forming of the tungsten film, a second source gas and a reducing gas are supplied onto the substrate alternately along with, for example, a carrier gas.
    Type: Application
    Filed: April 24, 2018
    Publication date: November 1, 2018
    Inventors: Koji Maekawa, Takashi Sameshima, Shintaro Aoyama, Mikio Suzuki, Susumu Arima, Atsushi Matsumoto, Naoki Shibata
  • Publication number: 20180312972
    Abstract: There is provided a tungsten film forming method which includes: forming a first tungsten film on a substrate; and forming a second tungsten film on the first tungsten film. The forming a first tungsten film includes alternately supplying a first raw material gas containing tungsten and a diborane gas together with a first carrier gas to the substrate. The forming a second tungsten film includes alternately supplying a second raw material gas containing tungsten and a hydrogen gas together with a second carrier gas to the substrate on which the first tungsten film is formed. The first carrier gas is a nitrogen gas. The second carrier gas includes at least one kind of inert gas and has a noble gas at a flow rate of 70% or more with respect to a total flow rate of the second carrier gas.
    Type: Application
    Filed: April 25, 2018
    Publication date: November 1, 2018
    Inventors: Koji MAEKAWA, Takashi SAMESHIMA, Shintaro AOYAMA, Mikio SUZUKI, Susumu ARIMA, Atsushi MATSUMOTO, Naoki SHIBATA
  • Patent number: 9418837
    Abstract: A semiconductor device manufacturing method that includes: forming a gate insulating film containing a hafnium oxide and a zirconium oxide on a workpiece having a source, a drain and a channel; and subjecting the gate insulating film to a crystallization heat treatment at a temperature of 600 degrees C. or less is provided. The gate insulating film subjected to the crystallization heat treatment has a relative permittivity of 27 or more.
    Type: Grant
    Filed: October 2, 2014
    Date of Patent: August 16, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koji Akiyama, Hirokazu Higashijima, Chihiro Tamura, Shintaro Aoyama, Yu Wamura
  • Publication number: 20150017813
    Abstract: A semiconductor device manufacturing method that includes: forming a gate insulating film containing a hafnium oxide and a zirconium oxide on a workpiece having a source, a drain and a channel; and subjecting the gate insulating film to a crystallization heat treatment at a temperature of 600 degrees C. or less is provided. The gate insulating film subjected to the crystallization heat treatment has a relative permittivity of 27 or more.
    Type: Application
    Filed: October 2, 2014
    Publication date: January 15, 2015
    Inventors: Koji AKIYAMA, Hirokazu HIGASHIJIMA, Chihiro TAMURA, Shintaro AOYAMA, Yu WAMURA
  • Publication number: 20140242808
    Abstract: A semiconductor device manufacturing method includes forming a first high-k insulating film on a processing target object; performing a crystallization heat-treatment process on the first high-k insulating film at a temperature equal to or higher than about 650° C. for a time less than about 60 seconds; and forming, on the first high-k insulating film, a second high-k insulating film containing a metal element having an ionic radius smaller than that of a metal element of the first high-k insulating film and having a relative permittivity higher than that of the first high-k insulating film.
    Type: Application
    Filed: August 24, 2012
    Publication date: August 28, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Koji Akiyama, Hirokazu Higashijima, Chihiro Tamura, Shintaro Aoyama
  • Patent number: 8722548
    Abstract: In one exemplary embodiment, a method includes: forming at least one first monolayer of first material on a surface of a substrate by performing a first plurality of cycles of atomic layer deposition; thereafter, annealing the formed at least one first monolayer of first material under a first inert atmosphere at a first temperature between about 650° C. and about 900° C.; thereafter, forming at least one second monolayer of second material by performing a second plurality of cycles of atomic layer deposition, where the formed at least one second monolayer of second material at least partially overlies the annealed at least one first monolayer of first material; and thereafter, annealing the formed at least one second monolayer of second material under a second inert atmosphere at a second temperature between about 650° C. and about 900° C.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: May 13, 2014
    Assignee: International Business Machines Corporation
    Inventors: Shintaro Aoyama, Robert D. Clark, Steven P. Consiglio, Marinus Hopstaken, Hemanth Jagannathan, Paul Charles Jamison, Gert Leusink, Barry Paul Linder, Vijay Narayanan, Cory Wajda
  • Publication number: 20120074533
    Abstract: In one exemplary embodiment, a method includes: forming at least one first monolayer of first material on a surface of a substrate by performing a first plurality of cycles of atomic layer deposition; thereafter, annealing the formed at least one first monolayer of first material under a first inert atmosphere at a first temperature between about 650° C. and about 900° C.; thereafter, forming at least one second monolayer of second material by performing a second plurality of cycles of atomic layer deposition, where the formed at least one second monolayer of second material at least partially overlies the annealed at least one first monolayer of first material; and thereafter, annealing the formed at least one second monolayer of second material under a second inert atmosphere at a second temperature between about 650° C. and about 900° C.
    Type: Application
    Filed: September 24, 2010
    Publication date: March 29, 2012
    Applicants: Tokyo Electron (TEL)Limited, International Business Machines Corporation
    Inventors: Shintaro Aoyama, Robert D. Clark, Steven P. Consiglio, Marinus Hopstaken, Hemanth Jagannathan, Paul Charles Jamison, Gert Leusink, Barry Paul Linder, Vijay Narayanan, Cory Wajda
  • Patent number: 7867920
    Abstract: There is provided a method for modifying a high-k dielectric thin film provided on the surface of an object using a metal organic compound material. The method includes a preparation process for providing the object with the high-k dielectric thin film formed on the surface thereof, and a modification process for applying UV rays to the highly dielectric thin film in an inert gas atmosphere while maintaining the object at a predetermined temperature to modify the high-k dielectric thin film. According to the above constitution, the carbon component can be eliminated from the high-k dielectric thin film, and the whole material can be thermally shrunk to improve the density, whereby the occurrence of defects can be prevented and the film density can be improved to enhance the specific permittivity and thus to provide a high level of electric properties.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: January 11, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Kazuyoshi Yamazaki, Shintaro Aoyama, Koji Akiyama
  • Patent number: 7858509
    Abstract: A disclosed substrate processing method in a single wafer substrate processing device including a first process position for introducing nitrogen atoms to a high-dielectric film and a second process position for performing heat treatment on the high-dielectric film includes: successively conveying plural substrates to be processed to the first process position and the second process position one by one; and successively performing the introduction of nitrogen atoms and the heat treatment on the high-dielectric film on the substrates to be processed, wherein the treatment on the substrate to be processed is started within 30 seconds at the second process position after the process at the first position.
    Type: Grant
    Filed: April 25, 2007
    Date of Patent: December 28, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Miki Aruga, Kazuyoshi Yamazaki, Shintaro Aoyama, Kouji Shimomura
  • Patent number: 7754293
    Abstract: A film forming method for forming an oxide film on a surface of a substrate to be processed in a processing vessel at a predetermined processing temperature, wherein the method includes a temperature elevating step of elevating a temperature of said substrate to a predetermined processing temperature, the step of elevating the temperature including a step of holding the substrate in an atmosphere containing oxygen before the substrate reaches a temperature of 450° C. The film forming method further comprises, after the step of elevating the temperature, a film forming step of forming a radical oxide film by irradiating the substrate surface with energy capable of exciting an oxygen gas.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: July 13, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Shintaro Aoyama, Masanobu Igeta, Kazuyoshi Yamazaki
  • Publication number: 20090302433
    Abstract: There is provided a method for modifying a high-k dielectric thin film provided on the surface of an object using a metal organic compound material. The method includes a preparation process for providing the object with the high-k dielectric thin film formed on the surface thereof, and a modification process for applying UV rays to the highly dielectric thin film in an inert gas atmosphere while maintaining the object at a predetermined temperature to modify the high-k dielectric thin film. According to the above constitution, the carbon component can be eliminated from the high-k dielectric thin film, and the whole material can be thermally shrunk to improve the density, whereby the occurrence of defects can be prevented and the film density can be improved to enhance the specific permittivity and thus to provide a high level of electric properties.
    Type: Application
    Filed: November 22, 2006
    Publication date: December 10, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Kazuyoshi Yamazaki, Shintaro Aoyama, Koji Akiyama
  • Publication number: 20090269494
    Abstract: A film forming apparatus comprises a processing chamber for holding therein a to-be-processed substrate, a first gas supplying means for supplying into the processing chamber a first vapor source including a metal alkoxide having a tertiary butoxyl group as a ligand, and a second gas supplying means for supplying into the processing chamber a second vapor source including a silicon alkoxide source, wherein the first gas supplying means and the second gas supplying means are connected to a pre-reaction means for causing pre-reactions of the first vapor source and the second vapor source, and the film forming apparatus is configured to supply the first vapor source and the second vapor source after the pre-reactions into the processing chamber.
    Type: Application
    Filed: April 3, 2006
    Publication date: October 29, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tsuyoshi Takahashi, Shintaro Aoyama, Takahiro Shinada, Masato Kawakami
  • Patent number: 7497964
    Abstract: A method to solve such a problem that plasma will not ignite in restarting operation of a processing container that has not been operated with the inside kept drawn to vacuum. Gas containing oxygen is passed in a processing container 21, and ultraviolet light is irradiated to the gas while gas inside the processing container 21 is being discharged. After that, a remote plasma source 26 is driven to ignite plasma.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: March 3, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Masanobu Igeta, Kazuyoshi Yamazaki, Shintaro Aoyama, Hiroshi Shinriki
  • Publication number: 20080254644
    Abstract: A disclosed substrate processing method in a single wafer substrate processing device including a first process position for introducing nitrogen atoms to a high-dielectric film and a second process position for performing heat treatment on the high-dielectric film includes: successively conveying plural substrates to be processed to the first process position and the second process position one by one; and successively performing the introduction of nitrogen atoms and the heat treatment on the high-dielectric film on the substrates to be processed, wherein the treatment on the substrate to be processed is started within 30 seconds at the second process position after the process at the first position.
    Type: Application
    Filed: April 25, 2007
    Publication date: October 16, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Miki Aruga, Kazuyoshi Yamazaki, Shintaro Aoyama, Kouji Shimomura
  • Publication number: 20080242113
    Abstract: A method for forming a high-K dielectric film on a silicon substrate includes the steps of processing a surface of the silicon substrate with a diluted hydrofluoric acid, conducting nucleation process of HfN, after the step of processing with the diluted hydrofluoric acid, by supplying a metal organic source containing Hf and nitrogen to the surface of said silicon substrate, and forming an Hf silicate film by a CVD process, after the step of nucleation, by supplying a metal organic source containing Hf and a metal organic source containing Si to the surface of the silicon substrate.
    Type: Application
    Filed: April 11, 2008
    Publication date: October 2, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shintaro AOYAMA, Tsuyoshi TAKAHASHI, Kouji SHIMOMURA, Miki ARUGA
  • Publication number: 20080233764
    Abstract: A method of forming a gate insulation film 4 comprising a hafnium silicate material with a SiO2 equivalent oxide thickness of 1.45 nm or less on a silicon substrate 1 is disclosed. The method includes the steps of: cleaning a surface of the silicon substrate 1 to establish thereon a clean surface on which substantially no oxygen is present; forming a hafnium silicate film 2 on the clean surface of the silicon substrate 1 by a CVD process using an amide type organic hafnium compound and a silicon-containing raw material; applying an oxidation treatment to the hafnium silicate film 2, and applying a nitriding treatment to the hafnium silicate film 2 after applying the oxidation treatment. According to the method, a gate insulation film with favorable surface roughness can be obtained even if the film thickness is thin.
    Type: Application
    Filed: April 11, 2005
    Publication date: September 25, 2008
    Inventors: Tsuyoshi Takahashi, Kouji Shimomura, Genji Nakamura, Shintaro Aoyama, Kazuyoshi Yamazaki
  • Publication number: 20080139000
    Abstract: A method of nitriding an insulation film, includes the steps of forming nitrogen radicals by high-frequency plasma, and causing nitridation in a surface of an insulation film containing therein oxygen, by supplying the nitrogen radicals to the surface of the insulation film.
    Type: Application
    Filed: January 10, 2008
    Publication date: June 12, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masanobu IGETA, Shintaro Aoyama, Hiroshi Shinriki, Tsuyoshi Takahashi