Patents by Inventor Shiro Honda

Shiro Honda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8309631
    Abstract: It is an object of the present invention to provide a fiber reinforced composite material combining good properties such as toughness and impact resistance and to provide an epoxy resin composition to obtain this. This object is achieved by the an epoxy resin composition comprising the following [A], [B], [C], and [D]: [A] a diglycidyl ether-type epoxy resin having a molecular weight of 1,500 or more; [B] an epoxy resin in which an SP value of a structural unit thereof is greater by 1.5 to 6.5 than an SP value of a structural unit of [A]; [C] a diglycidyl ether-type epoxy resin having a molecular weight of 500 to 1,200; and [D] an epoxy resin curing agent, in a ratio that satisfies the following formulas (1) to (4): 0.2?A/(A+B+C+E)?0.6;??(1), 0.2?B/(A+B+C+E)?0.6;??(2), 0.15?C/(A+B+C+E)?0.4; and??(3), 0?E/(A+B+C+E)?0.2,??(4) wherein A, B, and C represent weights of [A], [B], and [C], respectively, and E represents a weight of an epoxy resin other than [A], [B], and [C].
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: November 13, 2012
    Assignee: Toray Industries, Inc.
    Inventors: Nobuyuki Tomioka, Shiro Honda, Yuki Mitsutsuji, Maki Mizuki, Takayuki Imaoka
  • Patent number: 8278389
    Abstract: It is an object of the present invention to improve drawbacks in conventional technology and provide a fiber-reinforced composite material having both an excellent static strength property and impact resistance, and an epoxy resin composition for obtaining the fiber-reinforced composite material. More particularly, it is the object of the present invention to provide the epoxy resin composition that gives a cured material having a high elastic modulus, a high heat resistance, a high plastic deformation capacity and a high toughness. The epoxy resin composition containing following [A] to [D], a prepreg obtained by impregnating a fiber substrate with the epoxy resin composition, a fiber-reinforced composite material obtained by curing the prepreg and a tubular body thereof.
    Type: Grant
    Filed: May 12, 2008
    Date of Patent: October 2, 2012
    Assignee: Toray Industries, Ltd.
    Inventors: Nobuyuki Tomioka, Hiroaki Sakata, Shiro Honda, Takayuki Fujiwara
  • Publication number: 20120058325
    Abstract: The present invention provides a light-weight fiber-reinforced composite material that has excellent flame retardance and mechanical properties and never emits a halogen gas. The present invention also provides a prepreg and en epoxy resin composition suited to obtain the above described fiber-reinforced composite material. The present invention also provides an integrated molding which is produced using the above described fiber-reinforced composite material, thereby suitable for use in electric/electronic casings. The epoxy resin composition is such that it contains the following components [A], [B] and [C]: [A] epoxy resin, [B] amine curing agent, and [C] phosphorus compound, wherein the concentration of the component [C] is 0.2 to 15% by weight in terms of phosphorus atom concentration.
    Type: Application
    Filed: August 16, 2011
    Publication date: March 8, 2012
    Inventors: Masato Honma, Atsuki Tsuchiya, Shiro Honda, Ryuji Sawaoka, Koyomi Nakahara
  • Publication number: 20110319525
    Abstract: Provided are a carbon fiber reinforced composite material which exhibits excellent flame retardance, fast curing properties, heat resistance, and mechanical characteristics. Also provided are an epoxy resin composition suitable for use in producing said carbon fiber reinforced composite material as well as a prepreg and housing for electronic/electrical components. The epoxy resin composition is characterized by comprising: [A] an epoxy resin containing at least 50 mass % of a compound as represented by general formula (I), [B] an organic nitrogen compound based curing agent, [C] a phosphoric acid ester, and [D] a phosphazene compound. In general formula (I), R1, R2, and R3 are either a hydrogen atom or a methyl group, and n is an integer of 1 or higher.
    Type: Application
    Filed: February 4, 2010
    Publication date: December 29, 2011
    Inventors: Yuki Maeda, Shiro Honda, Shiori Kawamoto
  • Publication number: 20110311816
    Abstract: A method of producing an aromatic polyethersulfone (PES) having hydroxyphenyl end groups suitable as an alloying agent includes heating an aromatic polyester sulfone obtained beforehand by polymerization and a dihydric phenol compound and/or water and a basic compound in an aprotic polar solvent. According to this method, a PES having reactive hydroxyphenyl end groups, which can be suitably finely dispersed into a matrix resin when a thermoplastic resin or thermosetting resin and the PES are alloyed with each other, can be produced efficiently in a short time by an economical and simple method.
    Type: Application
    Filed: August 6, 2008
    Publication date: December 22, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Akinori Kanomata, Koji Yamauchi, Shunsuke Horiuchi, Hiroaki Sakata, Shiro Honda, Itaru Asano
  • Patent number: 8021752
    Abstract: The present invention provides a light-weight fiber-reinforced composite material that has excellent flame retardance and mechanical properties and never emits a halogen gas. The present invention also provides a prepreg and an epoxy resin composition suited to obtain the above described fiber-reinforced composite material. The present invention also provides an integrated molding which is produced using the above described fiber-reinforced composite material, thereby suitable for use in electric/electronic casings. The epoxy resin composition is such that it contains the following components [A], [B], [C], [D], and [E]: [A] epoxy resin, [B] amine curing agent, [C] phosphorus compound, [D] curing accelerator, and [E] thermoplastic resin, wherein the resin composition has a phosphorus atom concentration of 0.2 to 15% by weight.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: September 20, 2011
    Assignee: TORAY Industries, Inc.
    Inventors: Shiro Honda, Ryuji Sawaoka, Koyomi Nakahara
  • Publication number: 20110184091
    Abstract: An epoxy resin composition comprising an epoxy resin [A], an amine-based curing agent [B] and a block copolymer [C] as components, wherein the epoxy resin [A] contains [Aa] an epoxy resin having at least one structure selected from a condensed polycyclic structure, biphenyl structure and oxazolidone ring structure; [Ab] an epoxy resin selected from a polyfunctional amine type epoxy resin [Ab1] and a liquid bisphenol type epoxy resin [Ab2], and the block copolymer [C] is at least one block copolymer selected from the group consisting of S-B-M, B-M and M-B-M. The present invention provides an epoxy resin composition that can be cured to form a cured product excellent in heat resistance, elastic modulus and toughness.
    Type: Application
    Filed: September 29, 2009
    Publication date: July 28, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Maki Mizuki, Nobuyuki Tomioka, Takayuki Imaoka, Shiro Honda, Noriyuki Hirano, Jun Misumi, Kaori Narimatsu
  • Publication number: 20110009528
    Abstract: It is an object of the present invention to provide a fiber reinforced composite material combining good properties such as toughness and impact resistance and to provide an epoxy resin composition to obtain this. This object is achieved by the an epoxy resin composition comprising the following [A], [B], [C], and [D]: [A] a diglycidyl ether-type epoxy resin having a molecular weight of 1,500 or more; [B] an epoxy resin in which an SP value of a structural unit thereof is greater by 1.5 to 6.5 than an SP value of a structural unit of [A]; [C] a diglycidyl ether-type epoxy resin having a molecular weight of 500 to 1,200; and [D] an epoxy resin curing agent, in a ratio that satisfies the following formulas (1) to (4): 0.2?A/(A+B+C+E)?0.6;??(1), 0.2?B/(A+B+C+E)?0.6;??(2), 0.15?C/(A+B+C+E)?0.4; and??(3), 0?E/(A+B+C+E)?0.2,??(4) wherein A, B, and C represent weights of [A], [B], and [C], respectively, and E represents a weight of an epoxy resin other than [A], [B], and [C].
    Type: Application
    Filed: February 26, 2009
    Publication date: January 13, 2011
    Inventors: Nobuyuki Tomioka, Shiro Honda, Yuki Mitsutsuji, Maki Mizuki, Takayuki Imaoka
  • Patent number: 7824770
    Abstract: This invention relates to: a molding material comprising a bundle of continuous reinforcing fibers (A), a polyarylene sulfide prepolymer (B) comprising at least 50% by weight of cyclic polyarylene sulfide and having the weight average molecular weight of less than 10,000 or polyarylene sulfide (B?) having the weight average molecular weight of 10,000 or greater and the degree of dispersion of 2.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: November 2, 2010
    Assignee: Toray Industries, Inc.
    Inventors: Masato Honma, Shiro Honda, Shunsuke Horiuchi, Koji Yamauchi
  • Publication number: 20100209642
    Abstract: It is an object of the present invention to improve drawbacks in conventional technology and provide a fiber-reinforced composite material having both an excellent static strength property and impact resistance, and an epoxy resin composition for obtaining the fiber-reinforced composite material. More particularly, it is the object of the present invention to provide the epoxy resin composition that gives a cured material having a high elastic modulus, a high heat resistance, a high plastic deformation capacity and a high toughness. The epoxy resin composition containing following [A] to [D], a prepreg obtained by impregnating a fiber substrate with the epoxy resin composition, a fiber-reinforced composite material obtained by curing the prepreg and a tubular body thereof.
    Type: Application
    Filed: May 12, 2008
    Publication date: August 19, 2010
    Inventors: Nobuyuki Tomioka, Hiroaki Sakata, Shiro Honda, Takayuki Fujiwara
  • Publication number: 20100068518
    Abstract: This invention relates to: a molding material comprising a bundle of continuous reinforcing fibers (A), a polyarylene sulfide prepolymer (B) comprising at least 50% by weight of cyclic polyarylene sulfide and having the weight average molecular weight of less than 10,000 or polyarylene sulfide (B?) having the weight average molecular weight of 10,000 or greater and the degree of dispersion of 2.
    Type: Application
    Filed: February 22, 2008
    Publication date: March 18, 2010
    Inventors: Masato Honma, Shiro Honda, Shunsuke Horiuchi, Koji Yamauchi
  • Publication number: 20090198012
    Abstract: The present invention relates to an epoxy resin composition comprising the following [A], [A?], [B], and [C]: [A] a bisphenol-type epoxy resin having a glass transition temperature or melting point of 50° C. or higher; [A?] an epoxy resin which is in a liquid state at 25° C.; [B] an epoxy resin curing agent; and [C] at least one block copolymer selected from the group consisting of S-B-M, B-M, and M-B-M, wherein the blocks are linked to each other by a covalent bond or by an intermediate molecule bound to one of the blocks via one covalent bond formation and to the other block via another covalent bond formation; the block M is a methyl methacrylate homopolymer or a copolymer comprising at least 50% by weight of methyl methacrylate; the block B is incompatible with the block M and has a glass transition temperature of 20° C.
    Type: Application
    Filed: June 25, 2007
    Publication date: August 6, 2009
    Inventors: Hiroaki Sakata, Nobuyuki Tomioka, Shiro Honda
  • Publication number: 20090131556
    Abstract: It is an object of the present invention to provide an epoxy resin composition in which a ratio of the time between the beginning of injection and the vitrification of the epoxy resin composition to the time during which a state of liquid having such a viscosity that the epoxy resin composition can be injected is held after the beginning of injection is small, and a material in which a resin cured product has less-coloring and the appearance and the surface smoothness of the fiber-reinforced composite materials are excellent in order to enable to mold fiber-reinforced composite materials having high fiber volume fraction (Vf) and excellent mechanical properties or fiber-reinforced composite materials having a large size in a short time. The above problem can be achieved by an epoxy resin composition for a fiber-reinforced composite material comprising an epoxy resin, an acid anhydride curing agent and an organic phosphorus compound, wherein the organic phosphorus compound is contained in an amount of 0.
    Type: Application
    Filed: April 13, 2007
    Publication date: May 21, 2009
    Applicant: Toray Industries, Inc.
    Inventors: Shiro Honda, Go Tanaka
  • Publication number: 20080166511
    Abstract: The present invention provides a light-weight fiber-reinforced composite material that has excellent flame retardance and mechanical properties and never emits a halogen gas. The present invention also provides a prepreg and en epoxy resin composition suited to obtain the above described fiber-reinforced composite material. The present invention also provides an integrated molding which is produced using the above described fiber-reinforced composite material, thereby suitable for use in electric/electronic casings. The epoxy resin composition is such that it contains the following components [A], [B] and [C]: [A] epoxy resin, [B] amine curing agent, and [C] phosphorus compound, wherein the concentration of the component [C] is 0.2 to 15% by weight in terms of phosphorus atom concentration.
    Type: Application
    Filed: February 24, 2005
    Publication date: July 10, 2008
    Applicant: TORAY INDUSTRIES INC.
    Inventors: Masato Honma, Atsuki Tsuchiya, Shiro Honda, Ryuji Sawaoka, Koyomi Nakahara
  • Patent number: 5360837
    Abstract: Disclosed is a semiconductor device-encapsulating epoxy resin composition comprising (i) an epoxy resin (A) containing at least one of a bifunctional epoxy resin (a1) having a biphenyl skeleton and a bifunctional epoxy resin (a2) having a naphthalene skeleton, (ii) a curing agent (B), and (iii) a filler containing fused silica (C) having a specified kind and specified mean particle diameter. This composition has an excellent heat resistance of solder, and further reliability after thermal cycles and reliability after solder-bath dipping.
    Type: Grant
    Filed: December 11, 1992
    Date of Patent: November 1, 1994
    Assignee: Toray Industries, Inc.
    Inventors: Shiro Honda, Yasushi Sawamura, Masayuki Tanaka, Keiji Kayaba, Toshihiro Teshiba
  • Patent number: 4749494
    Abstract: An activated sludge treatment process for waste water characterized in that, in the waste water treatment where waste water containing organic matter is introduced into an activated sludge reaction tank and the excess sludge formed in the reaction tank is introduced into a sludge digestion tank to effect the digestion of said excess sludge by intermittent aeration with air, a part of the digestion tank liquid is passed through a filtration apparatus having an ultrafiltration membrane, the filtrate passed therethrough is withdrawn outside the system, the remainder is circulated to the digestion tank to maintain the liquid volume of the digestion tank at a definite level, and when the amount of the reaction tank liquid introduced from the reaction tank into the digestion tank is taken as W.sub.1, the digestion tank liquid is returned in an amount of (0.2-0.8)W.sub.1 to the reaction tank, and thus the amount of excess sludge to be treated outside the system can be reduced or can be completely eliminated.
    Type: Grant
    Filed: January 20, 1987
    Date of Patent: June 7, 1988
    Assignee: Mitsui Sekiyu Kagaku Kogyo Kabushiki Kaisha
    Inventors: Takaharu Tomoyasu, Yuzaburo Kumagai, Shiro Honda, Hikoyoshi Kanayama