Patents by Inventor Shohei Hata
Shohei Hata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11865608Abstract: A manufacturing efficiency of the wire rod made of the cast alloy including the additive element having the high activity to the oxygen is improved. An apparatus of manufacturing a wire rod includes: a tundish storing a molten metal; a mold for use in continuously casting the molten metal fed from the tundish; and an additive-element feeding unit continuously feeding an additive element (wire) to a feeding port of the mold.Type: GrantFiled: December 7, 2021Date of Patent: January 9, 2024Assignee: Proterial, Ltd.Inventors: Keisuke Fujito, Takayuki Tsuji, Shohei Hata
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Patent number: 11834733Abstract: Recrystallization of an aluminium alloy wire material is suppressed while a heat resistance of the same is improved. In a wire material made of an aluminium alloy, an aluminium alloy wire material is provided, the aluminium alloy containing Zr of 0.2 to 1.0 mass %, Co of 0.1 to 1.0 mass % and remainders that are aluminium and unavoidable impurities, and the aluminium alloy wire material having a tensile strength at a room temperature that is equal to or higher than 170 MPa, an elongation that is equal to or higher than 10%, and a stress at time of tensile deformation at a strain speed of 10?5/sec under a temperature condition of 250° C. that is equal to or higher than 40 MPa.Type: GrantFiled: March 28, 2022Date of Patent: December 5, 2023Assignee: Proterial, Ltd.Inventors: Kazuya Nishi, Toru Sumi, Shohei Hata
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Patent number: 11545277Abstract: Bendability of a copper alloy wire is improved without decrease in an electrical conductivity of the copper alloy wire made of copper alloy containing zirconium. A cable includes: a two-core stranded wire formed by intertwining two electrical wires made of a conductor and an insulating layer covering the conductor; a filler formed around the two-core stranded wire; and a sheath formed around the filler and the electrical wire. The conductor is a copper alloy wire in which a precipitate containing the zirconium disperses, and has a crystal gain diameter that is equal to or smaller than 1 ?m, an electrical conductivity that is equal to or higher than 87% IACS, and a tensile stress that is equal to or larger than 545 MPa.Type: GrantFiled: August 12, 2019Date of Patent: January 3, 2023Assignee: Hitachi Metals, Ltd.Inventors: Kazuhisa Takahashi, Shohei Hata, Hiromitsu Kuroda, Toru Sumi, Kazuya Nishi, Keisuke Fujito, Takayuki Tuji
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Patent number: 11476024Abstract: An insulated electric wire is composed of a conductor composed of a copper material, and an electrical insulating layer provided on an outer periphery of the conductor. For the constituent conductor of the insulated electric wire, in an orientation intensity ratio obtained by X-ray diffraction of a transverse cross section of the conductor, an intensity in a [200] crystal orientation is higher than an intensity in a [111] crystal orientation.Type: GrantFiled: May 14, 2020Date of Patent: October 18, 2022Assignee: Hitachi Metals, Ltd.Inventors: Keisuke Fujito, Shohei Hata, Hiromitsu Kuroda, Takayuki Tuji
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Publication number: 20220316032Abstract: Recrystallization of an aluminium alloy wire material is suppressed while a heat resistance of the same is improved. In a wire material made of an aluminium alloy, an aluminium alloy wire material is provided, the aluminium alloy containing Zr of 0.2 to 1.0 mass %, Co of 0.1 to 1.0 mass % and remainders that are aluminium and unavoidable impurities, and the aluminium alloy wire material having a tensile strength at a room temperature that is equal to or higher than 170 MPa, an elongation that is equal to or higher than 10%, and a stress at time of tensile deformation at a strain speed of 10?5/sec under a temperature condition of 250° C. that is equal to or higher than 40 MPa.Type: ApplicationFiled: March 28, 2022Publication date: October 6, 2022Inventors: Kazuya NISHI, Toru SUMI, Shohei HATA
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Publication number: 20220203433Abstract: A manufacturing efficiency of the wire rod made of the cast alloy including the additive element having the high activity to the oxygen is improved. An apparatus of manufacturing a wire rod includes: a tundish storing a molten metal; a mold for use in continuously casting the molten metal fed from the tundish; and an additive-element feeding unit continuously feeding an additive element (wire) to a feeding port of the mold.Type: ApplicationFiled: December 7, 2021Publication date: June 30, 2022Inventors: Keisuke Fujito, Takayuki Tsuji, Shohei Hata
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Patent number: 11355258Abstract: A wire rod made of an aluminum alloy. The aluminum alloy includes Al crystal grains, an Al—Zr compound, and an Al—Co—Fe or Al—Ni—Fe compound. The aluminum alloy includes high-angle tilt crystal grain boundaries, each of which has a difference between crystal orientations in both its sides of 15 degrees or more, and low-angle tilt crystal grain boundaries, each of which has a difference between crystal orientations in both its sides of 2 degrees or more and less than 15 degrees. An average grain diameter of ones of the Al crystal grains surrounded by the high-angle boundaries is 12 ?m or more. An average grain diameter of the ones of the Al crystal grains surrounded by the high-angle boundaries, ones of the Al crystal grains surrounded by the high-angle boundaries and the low-angle boundaries, and ones of the Al crystal grains surrounded by the low-angle boundaries, is 10 ?m or less.Type: GrantFiled: November 12, 2019Date of Patent: June 7, 2022Assignee: HITACHI METALS, LTD.Inventors: Toru Sumi, Kazuya Nishi, Shohei Hata, Takashi Hayasaka, Takeshi Usami
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Patent number: 11094434Abstract: An insulated wire includes a conductor including a copper material, and an insulation layer that is formed on an outer periphery of the conductor. A restoring temperature TB of the conductor is not more than 130° C. The restoring temperature TB is a temperature that is needed to restore a conductivity of the conductor after a coil processing to a conductivity of the conductor before the coil processing.Type: GrantFiled: September 27, 2018Date of Patent: August 17, 2021Assignee: HITACHI METALS, LTD.Inventors: Hiromitsu Kuroda, Shohei Hata, Takayuki Tsuji, Keisuke Fujito
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Patent number: 10920306Abstract: An aluminum alloy wire rod has a chemical composition consisting of 0.1 to 1.0 mass % of Co, 0.2 to 0.5 mass % of Zr, 0.02 to 0.09 mass % of Fe, 0.02 to 0.09 mass % of Si, 0 to 0.2 mass % of Mg, 0 to 0.10 mass % of Ti, 0 to 0.03 mass % of B, 0 to 1.00 mass % of Cu, 0 to 0.50 mass % of Ag, 0 to 0.50 mass % of Au, 0 to 1.00 mass % of Mn, 0 to 1.00 mass % of Cr, 0 to 0.50 mass % of Hf, 0 to 0.50 mass % of V, 0 to 0.50 mass % of Sc, 0 to 0.50 mass % of Ni, the balance being Al and inevitable impurities, and a metal structure including Al crystal grains, an Al—Co—Fe compound and an Al—Zr compound. The Al crystal grains having a crystal grain diameter of 10 ?m or less have an area ratio of 90% or more. The wire rod has a tensile strength of 150 MPa or more, an electrical conductivity of 55% IACS or more and when heated at 200 deg C. for 10 years, a strength of 90% or more of its initial state strength.Type: GrantFiled: November 15, 2018Date of Patent: February 16, 2021Assignee: HITACHI METALS, LTD.Inventors: Toru Sumi, Kazuya Nishi, Shohei Hata, Takashi Hayasaka, Takeshi Usami
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Publication number: 20210005342Abstract: A wire rod made of an aluminum alloy. The aluminum alloy includes Al crystal grains, an Al—Zr compound, and an Al—Co—Fe or Al—Ni—Fe compound. The aluminum alloy includes high-angle tilt crystal grain boundaries, each of which has a difference between crystal orientations in both its sides of 15 degrees or more, and low-angle tilt crystal grain boundaries, each of which has a difference between crystal orientations in both its sides of 2 degrees or more and less than 15 degrees. An average grain diameter of ones of the Al crystal grains surrounded by the high-angle boundaries is 12 ?m or more. An average grain diameter of the ones of the Al crystal grains surrounded by the high-angle boundaries, ones of the Al crystal grains surrounded by the high-angle boundaries and the low-angle boundaries, and ones of the Al crystal grains surrounded by the low-angle boundaries, is 10 ?m or less.Type: ApplicationFiled: November 12, 2019Publication date: January 7, 2021Inventors: Toru SUMI, Kazuya Nishi, Shohei Hata, Takashi Hayasaka, Takeshi Usami
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Publication number: 20200373049Abstract: An insulated electric wire is composed of a conductor composed of a copper material, and an electrical insulating layer provided on an outer periphery of the conductor. For the constituent conductor of the insulated electric wire, in an orientation intensity ratio obtained by X-ray diffraction of a transverse cross section of the conductor, an intensity in a [200] crystal orientation is higher than an intensity in a [111] crystal orientation.Type: ApplicationFiled: May 14, 2020Publication date: November 26, 2020Applicant: Hitachi Metals, Ltd.Inventors: Keisuke FUJITO, Shohei HATA, Hiromitsu KURODA, Takayuki TUJI
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Patent number: 10799944Abstract: A copper alloy material manufacturing equipment for manufacturing a copper alloy material by continuously casting molten copper. The equipment includes an element adding means for adding a metal element to the molten copper, a tundish for holding the molten copper containing the metal element, a pouring nozzle connected to the tundish to feed the molten copper from the tundish, and a trapping member arranged inside the tundish and including a same type of material as at least one of an oxide of the metal element, a nitride of the metal element, a carbide of the metal element and a sulfide of the metal element.Type: GrantFiled: June 14, 2017Date of Patent: October 13, 2020Assignee: HITACHI METALS, LTD.Inventors: Keisuke Fujito, Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda
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Patent number: 10718037Abstract: A copper alloy material production method is provided. A copper raw material including not higher than 30 ppm by mass of oxygen is melted to form a molten copper. Not lower than 4 ppm by mass and not higher than 55 ppm by mass of titanium is added to the molten copper. After the adding of the titanium, not lower than 100 ppm by mass and not higher than 7000 ppm by mass of magnesium is added.Type: GrantFiled: February 24, 2016Date of Patent: July 21, 2020Assignee: HITACHI METALS, LTD.Inventors: Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda, Keisuke Fujito
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Publication number: 20200075193Abstract: Bendability of a copper alloy wire is improved without decrease in an electrical conductivity of the copper alloy wire made of copper alloy containing zirconium. A cable includes: a two-core stranded wire formed by intertwining two electrical wires made of a conductor and an insulating layer covering the conductor; a filler formed around the two-core stranded wire; and a sheath formed around the filler and the electrical wire. The conductor is a copper alloy wire in which a precipitate containing the zirconium disperses, and has a crystal gain diameter that is equal to or smaller than 1 ?m, an electrical conductivity that is equal to or higher than 87% IACS, and a tensile stress that is equal to or larger than 545 MPa.Type: ApplicationFiled: August 12, 2019Publication date: March 5, 2020Inventors: Kazuhisa TAKAHASHI, Shohei HATA, Hiromitsu KURODA, Toru SUMI, Kazuya NISHI, Keisuke FUJITO, Takayuki TUJI
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Patent number: 10481023Abstract: A mechanical quantity measuring device includes: a sensor chip having a strain detector formed on a surface of a semiconductor substrate and a plurality of electrodes connected to the strain detector; a stem having ascot that protrudes from an adjacent peripheral portion and has an upper surface that is attached to a lower surface of the sensor chip by a bonding material formed from a metallic material or a glass material; a lead-out wiring part including a plurality of wires that are electrically connected to the plurality of electrodes; and a fixing part for fixing the stem, wherein: the stem and the fixing part are integrally molded or fixed through metallic bonding or mechanical bonding.Type: GrantFiled: January 26, 2015Date of Patent: November 19, 2019Assignee: Hitachi Automotive Systems, Ltd.Inventors: Hanae Shimokawa, Hiroyuki Oota, Atsushi Kazama, Shohei Hata, Takuto Yamaguchi, Atsuo Soma, Kisho Ashida, Junji Onozuka, Kentarou Miyajima, Masayuki Hio
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Publication number: 20190345594Abstract: An aluminum alloy wire rod has a chemical composition consisting of 0.1 to 1.0 mass % of Co, 0.2 to 0.5 mass % of Zr, 0.02 to 0.09 mass % of Fe, 0.02 to 0.09 mass % of Si, 0 to 0.2 mass % of Mg, 0 to 0.10 mass % of Ti, 0 to 0.03 mass % of B, 0 to 1.00 mass % of Cu, 0 to 0.50 mass % of Ag, 0 to 0.50 mass % of Au, 0 to 1.00 mass % of Mn, 0 to 1.00 mass % of Cr, 0 to 0.50 mass % of Hf, 0 to 0.50 mass % of V, 0 to 0.50 mass % of Sc, 0 to 0.50 mass % of Ni, the balance being Al and inevitable impurities, and a metal structure including Al crystal grains, an Al—Co—Fe compound and an Al-Zr compound. The Al crystal grains having a crystal grain diameter of 10 ?m or less have an area ratio of 90% or more. The wire rod has a tensile strength of 150 MPa or more, an electrical conductivity of 55% IACS or more and when heated at 200 deg C. for 10 years, a strength of 90% or more of its initial state strength.Type: ApplicationFiled: November 15, 2018Publication date: November 14, 2019Applicant: HITACHI METALS, LTD.Inventors: Toru Sumi, Kazuya Nishi, Shohei Hata, Takashi Hayasaka, Takeshi Usami
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Publication number: 20190272932Abstract: An insulated wire includes a conductor including a copper material, and an insulation layer that is formed on an outer periphery of the conductor. A restoring temperature TB of the conductor is not more than 130° C. The restoring temperature TB is a temperature that is needed to restore a conductivity of the conductor after a coil processing to a conductivity of the conductor before the coil processing.Type: ApplicationFiled: September 27, 2018Publication date: September 5, 2019Inventors: Hiromitsu KURODA, Shohei HATA, Takayuki TSUJI, Keisuke FUJITO
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Patent number: 10192649Abstract: It is an objective of the invention to provide an Al alloy conductor exhibiting mechanical properties and heat resistance that are balanced at a higher level than conventional Al alloy conductors while having an electrical conductivity comparable to that of any conventional Al-based material. There is provided an Al alloy conductor formed of an Al alloy. The Al alloy has a chemical composition including Co of 0.1 mass % or more and 1 mass % or less, at least one of Sc of 0.1 mass % or more and 0.5 mass % or less and Zr of 0.2 mass % or more and 0.5 mass % or less, and the balance made up of Al and inevitable impurities. The Al alloy conductor has a matrix containing fine particles of a compound of at least one of the Sc and the Zr with the Al. The fine particles are dispersedly precipitated in the matrix.Type: GrantFiled: March 1, 2018Date of Patent: January 29, 2019Assignee: Hitachi Metals, Ltd.Inventors: Kazuya Nishi, Toru Sumi, Shohei Hata
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Publication number: 20180254118Abstract: It is an objective of the invention to provide an Al alloy conductor exhibiting mechanical properties and heat resistance that are balanced at a higher level than conventional Al alloy conductors while having an electrical conductivity comparable to that of any conventional Al-based material. There is provided an Al alloy conductor formed of an Al alloy. The Al alloy has a chemical composition including Co of 0.1 mass % or more and 1 mass % or less, at least one of Sc of 0.1 mass % or more and 0.5 mass % or less and Zr of 0.2 mass % or more and 0.5 mass % or less, and the balance made up of Al and inevitable impurities. The Al alloy conductor has a matrix containing fine particles of a compound of at least one of the Sc and the Zr with the Al. The fine particles are dispersedly precipitated in the matrix.Type: ApplicationFiled: March 1, 2018Publication date: September 6, 2018Applicant: HITACHI METALS, LTD.Inventors: Kazuya NISHI, Toru SUMI, Shohei HATA
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Publication number: 20170368599Abstract: A copper alloy material manufacturing equipment for manufacturing a copper alloy material by continuously casting molten copper. The equipment includes an element adding means for adding a metal element to the molten copper, a tundish for holding the molten copper containing the metal element, a pouring nozzle connected to the tundish to feed the molten copper from the tundish, and a trapping member arranged inside the tundish and including a same type of material as at least one of an oxide of the metal element, a nitride of the metal element, a carbide of the metal element and a sulfide of the metal element.Type: ApplicationFiled: June 14, 2017Publication date: December 28, 2017Inventors: Keisuke Fujito, Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda