Patents by Inventor Shun-ichi Fukuyama

Shun-ichi Fukuyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8349722
    Abstract: A method of manufacturing a semiconductor device includes the steps of: preparing an underlying structure having a silicon carbide layer covering a copper wiring, and growing silicon oxycarbide on the underlying structure by vapor deposition using, as source gas, tetramethylcyclotetrasiloxane, carbon dioxide gas and oxygen gas, a flow rate of said oxygen gas being at most 3% of a flow rate of the carbon dioxide gas. The surface of the silicon carbide layer of the underlying structure may be treated with a plasma of weak oxidizing gas which contains oxygen and has a molecular weight larger than that of O2 to bring the surface more hydrophilic. Film peel-off and cracks in the interlayer insulating layer decrease.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: January 8, 2013
    Assignee: Fujitsu Semiconductor Limited
    Inventors: Tamotsu Owada, Shun-ichi Fukuyama, Hirofumi Watatani, Kengo Inoue, Atsuo Shimizu
  • Publication number: 20120252227
    Abstract: A method of manufacturing a semiconductor device includes the steps of: preparing an underlying structure having a silicon carbide layer covering a copper wiring, and growing silicon oxycarbide on the underlying structure by vapor deposition using, as source gas, tetramethylcyclotetrasiloxane, carbon dioxide gas and oxygen gas, a flow rate of said oxygen gas being at most 3% of a flow rate of the carbon dioxide gas. The surface of the silicon carbide layer of the underlying structure may be treated with a plasma of weak oxidizing gas which contains oxygen and has a molecular weight larger than that of O2 to bring the surface more hydrophilic. Film peel-off and cracks in the interlayer insulating layer decrease.
    Type: Application
    Filed: June 11, 2012
    Publication date: October 4, 2012
    Applicant: FUJITSU SEMICONDUCTOR LIMITED
    Inventors: Tamotsu Owada, Shun-ichi Fukuyama, Hirofumi Watatani, Kengo Inoue, Atsuo Shimizu
  • Patent number: 8188602
    Abstract: To provide a semiconductor device having copper wiring layers and organic insulating resin layers with less separation and its manufacture method. A semiconductor device has: a semiconductor substrate formed with a number of semiconductor elements; a first interlayer insulating film formed above the semiconductor substrate and having a first wiring recess; a first copper wiring embedded in the first wiring recess; a second interlayer insulating film having a second wiring recess, the second interlayer insulating film including a copper diffusion preventing layer formed on the first copper wiring and the first interlayer insulating film, an oxide film formed on the copper diffusion preventing layer, and an organic insulating resin layer formed on the oxide film; and a second copper wiring embedded in the second wiring recess.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: May 29, 2012
    Assignee: Fujitsu Semiconductor Limited
    Inventors: Satoshi Otsuka, Shun-ichi Fukuyama
  • Patent number: 7642185
    Abstract: A first film made of silicon carbide is formed over a substrate. The surface of the first film is exposed to an oxidizing atmosphere to oxidize the surface layer of the first film. The surface of the first film is made in contact with chemical which makes the surface hydrophilic. On the hydrophilic surface of the first film, a second film is formed which is an insulating film made of a low dielectric constant insulating material having a relative dielectric constant of 2.7 or smaller or an insulating film made by a coating method. A sufficient adhesion property is obtained when a film made of low dielectric constant insulating material is formed on an insulating film made of silicon carbide having a small amount of oxygen contents.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: January 5, 2010
    Assignee: Fujitsu Microelectronics Limited
    Inventors: Tamotsu Owada, Hirofumi Watatani, Ken Sugimoto, Shun-ichi Fukuyama
  • Patent number: 7579277
    Abstract: A semiconductor device in which the diffusion of copper from a wire is prevented and a method for fabricating such a semiconductor device. For example, a via groove and a wire groove are formed in a multilayer structure including a UDC diffusion barrier film, a porous silica film, a middle UDC stopper film, a porous silica film, a UDC diffusion barrier film, and the like, and the surfaces the UDC diffusion barrier film, the middle UDC stopper film, and the UDC diffusion barrier film that get exposed in the via groove and the wire groove are irradiated with hydrogen plasma, thereby making the surface of each exposed SiC film silicon-rich. After the plasma irradiation, a Ta film is formed in the via groove and the wire groove and copper is embedded in these grooves. By making the surface of each SiC film which is to touch the Ta film silicon-rich in advance, the crystal structure of the Ta film can be controlled so that copper cannot pierce through the Ta film. This prevents copper from diffusing from a wire.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: August 25, 2009
    Assignee: Fujitsu Microelectronics Limited
    Inventors: Tamotsu Owada, Hisaya Sakai, Shun-ichi Fukuyama
  • Patent number: 7541296
    Abstract: Disclosed is a method for effectively forming a Low-k insulating film. The method comprises the steps of: spin-coating on an underlying layer a precursor solution formed by dispersing Low-k materials in a solvent to form a coating film, subjecting the coating film to a baking treatment under heating for about several minutes at a temperature near a boiling point of the solvent, forming, on the coating film after the baking treatment, an SiC barrier film using a CVD method, and subjecting the coating film to a hydrogen plasma treatment through the barrier film continuously using the same CVD apparatus as used in forming the barrier film without taking out the coating film from the CVD apparatus.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: June 2, 2009
    Assignee: Fujitsu Microelectronics Limited
    Inventors: Tamotsu Owada, Hirofumi Watatani, Yoshihiro Nakata, Shirou Ozaki, Shun-ichi Fukuyama
  • Publication number: 20090093130
    Abstract: A method of manufacturing a semiconductor device includes the steps of: preparing an underlying structure having a silicon carbide layer covering a copper wiring, and growing silicon oxycarbide on the underlying structure by vapor deposition using, as source gas, tetramethylcyclotetrasiloxane, carbon dioxide gas and oxygen gas, a flow rate of said oxygen gas being at most 3% of a flow rate of the carbon dioxide gas. The surface of the silicon carbide layer of the underlying structure may be treated with a plasma of weak oxidizing gas which contains oxygen and has a molecular weight larger than that of O2 to bring the surface more hydrophilic. Film peel-off and cracks in the interlayer insulating layer decrease.
    Type: Application
    Filed: December 3, 2008
    Publication date: April 9, 2009
    Applicant: FUJITSU LIMITED
    Inventors: Tamotsu Owada, Shun-ichi Fukuyama, Hirofumi Watatani, Kengo Inoue, Atsuo Shimizu
  • Patent number: 7485570
    Abstract: A method of manufacturing a semiconductor device includes the steps of: preparing an underlying structure having a silicon carbide layer covering a copper wiring, and growing silicon oxycarbide on the underlying structure by vapor deposition using, as source gas, tetramethylcyclotetrasiloxane, carbon dioxide gas and oxygen gas, a flow rate of said oxygen gas being at most 3% of a flow rate of the carbon dioxide gas. The surface of the silicon carbide layer of the underlying structure may be treated with a plasma of weak oxidizing gas which contains oxygen and has a molecular weight larger than that of O2 to bring the surface more hydrophilic. Film peel-off and cracks in the interlayer insulating layer decrease.
    Type: Grant
    Filed: August 19, 2005
    Date of Patent: February 3, 2009
    Assignee: Fujitsu Limited
    Inventors: Tamotsu Owada, Shun-ichi Fukuyama, Hirofumi Watatani, Kengo Inoue, Atsuo Shimizu
  • Publication number: 20070197032
    Abstract: A semiconductor device in which the diffusion of copper from a wire is prevented and a method for fabricating such a semiconductor device. For example, a via groove and a wire groove are formed in a multilayer structure including a UDC diffusion barrier film, a porous silica film, a middle UDC stopper film, a porous silica film, a UDC diffusion barrier film, and the like, and the surfaces the UDC diffusion barrier film, the middle UDC stopper film, and the UDC diffusion barrier film that get exposed in the via groove and the wire groove are irradiated with hydrogen plasma, thereby making the surface of each exposed SiC film silicon-rich. After the plasma irradiation, a Ta film is formed in the via groove and the wire groove and copper is embedded in these grooves. By making the surface of each SiC film which is to touch the Ta film silicon-rich in advance, the crystal structure of the Ta film can be controlled so that copper cannot pierce through the Ta film. This prevents copper from diffusing from a wire.
    Type: Application
    Filed: June 13, 2006
    Publication date: August 23, 2007
    Applicant: FUJITSU LIMITED
    Inventors: Tamotsu Owada, Hisaya Sakai, Shun-ichi Fukuyama
  • Patent number: 7256118
    Abstract: A semiconductor element is formed over a surface of a semiconductor substrate. A first insulating film is formed over the surface of the semiconductor substrate, the first insulating film covering the semiconductor element. A second insulating film is formed over the first insulating film, the second insulating film having a dielectric constant lower than that of the first insulating film. A first wiring pattern is formed over the second insulating film. A conductive connection member buried in the second and first insulating films electrically interconnects the first wiring pattern and semiconductor element.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: August 14, 2007
    Assignee: Fujitsu Limited
    Inventors: Shun-ichi Fukuyama, Tamotsu Owada, Ken Sugimoto
  • Publication number: 20070173054
    Abstract: A first film made of silicon carbide is formed over a substrate. The surface of the first film is exposed to an oxidizing atmosphere to oxidize the surface layer of the first film. The surface of the first film is made in contact with chemical which makes the surface hydrophilic. On the hydrophilic surface of the first film, a second film is formed which is an insulating film made of a low dielectric constant insulating material having a relative dielectric constant of 2.7 or smaller or an insulating film made by a coating method. A sufficient adhesion property is obtained when a film made of low dielectric constant insulating material is formed on an insulating film made of silicon carbide having a small amount of oxygen contents.
    Type: Application
    Filed: March 15, 2007
    Publication date: July 26, 2007
    Applicant: FUJITSU LIMITED
    Inventors: Tamotsu Owada, Hirofumi Watatani, Ken Sugimoto, Shun-ichi Fukuyama
  • Patent number: 7235866
    Abstract: A low dielectric film forming material contains siloxane resin and polycarbosilane dissolved in solvent. By using this solution, a low dielectric film is formed which contains siloxane resin and polycarbosilane bonded to the siloxane resin. Material of a low dielectric film is provided which is suitable for inter-level insulating film material. A semiconductor device is also provided which has a low dielectric constant film and high reliability.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: June 26, 2007
    Assignee: Fujitsu Limited
    Inventors: Yoshihiro Nakata, Shun-ichi Fukuyama, Katsumi Suzuki, Ei Yano, Tamotsu Owada, Iwao Sugiura
  • Patent number: 7208405
    Abstract: A first film made of silicon carbide is formed over a substrate. The surface of the first film is exposed to an oxidizing atmosphere to oxidize the surface layer of the first film. The surface of the first film is made in contact with chemical which makes the surface hydrophilic. On the hydrophilic surface of the first film, a second film is formed which is an insulating film made of a low dielectric constant insulating material having a relative dielectric constant of 2.7 or smaller or an insulating film made by a coating method. A sufficient adhesion property is obtained when a film made of low dielectric constant insulating material is formed on an insulating film made of silicon carbide having a small amount of oxygen contents.
    Type: Grant
    Filed: July 27, 2004
    Date of Patent: April 24, 2007
    Assignee: Fujitsu Limited
    Inventors: Tamotsu Owada, Hirofumi Watatani, Ken Sugimoto, Shun-ichi Fukuyama
  • Publication number: 20060178017
    Abstract: Disclosed is a method for effectively forming a Low-k insulating film. The method comprises the steps of: spin-coating on an underlying layer a precursor solution formed by dispersing Low-k materials in a solvent to form a coating film, subjecting the coating film to a baking treatment under heating for about several minutes at a temperature near a boiling point of the solvent, forming, on the coating film after the baking treatment, an SiC barrier film using a CVD method, and subjecting the coating film to a hydrogen plasma treatment through the barrier film continuously using the same CVD apparatus as used in forming the barrier film without taking out the coating film from the CVD apparatus.
    Type: Application
    Filed: July 1, 2005
    Publication date: August 10, 2006
    Applicant: FUJITSU LIMITED
    Inventors: Tamotsu Owada, Hirofumi Watatani, Yoshihiro Nakata, Shirou Ozaki, Shun-ichi Fukuyama
  • Patent number: 7060909
    Abstract: A composition for the formation of an insulating film comprising a low dielectric constant polymeric material and a sublimating material, which are dissolved in a solvent. Preferred low dielectric constant polymeric materials include polyaryl ethers. Preferred sublimating materials include silicone compounds having a closed stereostructure having atoms at its vertexes, such as those known as Si-T8 and Si-T12. A method of forming a low dielectric constant insulating film and electronic parts or components using an insulating film formed thereby are also disclosed.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: June 13, 2006
    Assignee: Fujitsu Limited
    Inventor: Shun-ichi Fukuyama
  • Publication number: 20060087041
    Abstract: A semiconductor device is disclosed that includes a substrate, a first wiring structure arranged on the substrate which first wiring structure includes a first insulating layer and a first wiring layer arranged within the first insulating layer, a second wiring structure arranged on the first wiring structure which second wiring structure includes a second insulating layer including a shock absorbing layer made of an insulating film and a second wiring layer arranged within the second insulating layer, and a third wiring structure arranged on the second wiring structure which third wiring structure includes a third insulating layer and a third wiring layer arranged within the third insulating layer. The fracture toughness value of the shock absorbing layer is arranged to be greater than the fracture toughness value of the first insulating film and the fracture toughness value of the third insulating film.
    Type: Application
    Filed: October 24, 2005
    Publication date: April 27, 2006
    Applicant: FUJITSU LIMITED
    Inventors: Shun-ichi Fukuyama, Tamotsu Owada, Hiroko Inoue, Ken Sugimoto
  • Publication number: 20060022357
    Abstract: A low dielectric film forming material contains siloxane resin and polycarbosilane dissolved in solvent. By using this solution, a low dielectric film is formed which contains siloxane resin and polycarbosilane bonded to the siloxane resin. Material of a low dielectric film is provided which is suitable for inter-level insulating film material. A semiconductor device is also provided which has a low dielectric constant film and high reliability.
    Type: Application
    Filed: August 17, 2005
    Publication date: February 2, 2006
    Applicant: Fujitsu Limited
    Inventors: Yoshihiro Nakata, Shun-ichi Fukuyama, Katsumi Suzuki, Ei Yano, Tamotsu Owada, Iwao Sugiura
  • Publication number: 20050287790
    Abstract: A method of manufacturing a semiconductor device includes the steps of: preparing an underlying structure having a silicon carbide layer covering a copper wiring, and growing silicon oxycarbide on the underlying structure by vapor deposition using, as source gas, tetramethylcyclotetrasiloxane, carbon dioxide gas and oxygen gas, a flow rate of said oxygen gas being at most 3% of a flow rate of the carbon dioxide gas. The surface of the silicon carbide layer of the underlying structure may be treated with a plasma of weak oxidizing gas which contains oxygen and has a molecular weight larger than that of O2 to bring the surface more hydrophilic. Film peel-off and cracks in the interlayer insulating layer decrease.
    Type: Application
    Filed: August 19, 2005
    Publication date: December 29, 2005
    Applicant: FUJITSU LIMITED
    Inventors: Tamotsu Owada, Shun-ichi Fukuyama, Hirofumi Watatani, Kengo Inoue, Atsuo Shimizu
  • Publication number: 20050250309
    Abstract: A semiconductor element is formed over a surface of a semiconductor substrate. A first insulating film is formed over the surface of the semiconductor substrate, the first insulating film covering the semiconductor element. A second insulating film is formed over the first insulating film, the second insulating film having a dielectric constant lower than that of the first insulating film. A first wiring pattern is formed over the second insulating film. A conductive connection member buried in the second and first insulating films electrically interconnects the first wiring pattern and semiconductor element.
    Type: Application
    Filed: July 13, 2005
    Publication date: November 10, 2005
    Applicant: Fujitsu Limited
    Inventors: Shun-ichi Fukuyama, Tamotsu Owada, Hiroko Inoue, Ken Sugimoto
  • Publication number: 20050242440
    Abstract: A first film made of silicon carbide is formed over a substrate. The surface of the first film is exposed to an oxidizing atmosphere to oxidize the surface layer of the first film. The surface of the first film is made in contact with chemical which makes the surface hydrophilic. On the hydrophilic surface of the first film, a second film is formed which is an insulating film made of a low dielectric constant insulating material having a relative dielectric constant of 2.7 or smaller or an insulating film made by a coating method. A sufficient adhesion property is obtained when a film made of low dielectric constant insulating material is formed on an insulating film made of silicon carbide having a small amount of oxygen contents.
    Type: Application
    Filed: July 27, 2004
    Publication date: November 3, 2005
    Applicant: FUJITSU LIMITED
    Inventors: Tamotsu Owada, Hirofumi Watatani, Ken Sugimoto, Shun-ichi Fukuyama