Abstract: Methods and systems are provided for controlling synchronous machines. The method comprises generating a d-axis current command and a q-axis current command, producing a modified current command from the q-axis current command, converting the d-axis current command to a first voltage command, converting the modified current command to a second voltage command, and supplying the first and second voltage commands to the synchronous machine. The modified current command limits a terminal voltage generated by the permanent magnet machine.

Abstract: A method for controlling an alternating current (AC) motor includes choosing a pulse sequence based on a ripple current in the AC motor at a sampling instant; and providing a voltage to the AC motor based on the pulse sequence.

Abstract: A method of using a cycloconverter switches a first switch of the first topology type to an on state after a magnitude of a current through an output inductor becomes less than a predetermined current threshold, and switches a second switch of the first topology type to an off state a first time after switching the first switch to the on state. The cycloconverter includes nodes on a first port, nodes on a second port, a switch pair coupled between a first node of the first port and a first node of the second port, a switch pair coupled between a second node of the first port and a first node of the second port, a switch pair coupled between a first node of the first port and a second node of the second port, and a switch pair coupled between a second node of the first port and a second node of the second port. Each switch pair includes a switch of each topology type.

Abstract: Methods and apparatus are provided for an electric vehicle embodying an axial flux traction motor directly coupled to a wheel thereof. The traction motor comprises a stator having coils for producing a magnetic field, an annular rotor magnetically coupled to the stator and mechanically to an output shaft. Permanent magnets of alternating polarity are mounted on the annular rotor. Magnetic shunts bridge a portion of the stator slots above the coils. The magnets are arranged in groups with group-to-group spacing exceeding magnet-to-magnet spacing. Adjacent edges of the magnets diverge. The method comprises, looking up d- and q-axis currents to provide the requested torque and motor speed for the available DC voltage, combining at least one of the d- and q-axis currents with a field weakening correction term, converting the result from synchronous to stationary frame and operating an inverter therewith to provide current to the coils of the motor.

Abstract: PWM methods and apparatus are provided for loss minimized control of AC motors taking into consideration inverter non-linear limitations. The method comprises providing a voltage to the AC motor based on a switching cycle, adding a duty cycle of a zero vector to each phase leg of the switching cycle when a duty cycle of a first phase leg of the switching cycle is less than a minimum duty cycle, and subtracting the duty cycle of the zero vector from each phase leg of the switching cycle when a second duty cycle of a second phase leg is greater than a maximum duty cycle. The minimum duty cycle and maximum duty cycle indicate distortion regions.

Abstract: Methods and apparatus are provided for compensating for a deviation in voltage output of a phase leg inverter when dead-time periods are inserted to prevent shoot-through failures. The method includes determining a pulse width for an input signal to the inverter such that the inverter voltage output is a desired amount. The pulse width is based on the non-inverted or inverted pulse sequences of two carrier signals and the polarity of current through the inverter. An amount of pulse width is added to the input signal when the current is positive, and an amount of pulse width is subtracted from the input signal when the current is negative. An additional amount of pulse width is added to or subtracted from the input signal depending on whether the carrier signal sequence changes from a non-inverted signal to an inverted signal or changes from an inverted signal to a non-inverted signal, respectively.

Abstract: An apparatus includes a multi-phase inverter, a fault detector to indicate a detection of a fault, a sensor to provide a speed signal indicative of whether a speed of a PM motor is greater than a transition speed, and a controller. The controller is operable to apply either an open-circuit response or a short-circuit response to the multi-phase inverter. The open-circuit response is applied when the speed of the PM motor is greater than the transition speed and a fault is detected. The short-circuit response is applied when the speed of the PM motor is less than the transition speed and the fault is detected. The transition speed is either a fixed predetermined speed or an adjusted predetermined speed.

Abstract: PWM methods and apparatus are provided for loss minimized control of AC motors taking into consideration inverter non-linear limitations. The method comprises providing a voltage to the AC motor based on a switching cycle, adding a duty cycle of a zero vector to each phase leg of the switching cycle when a duty cycle of a first phase leg of the switching cycle is less than a minimum duty cycle, and subtracting the duty cycle of the zero vector from each phase leg of the switching cycle when a second duty cycle of a second phase leg is greater than a maximum duty cycle. The minimum duty cycle and maximum duty cycle indicate distortion regions.

Abstract: A dynamic pulse width modulation (PWM) selection device automatically switches between discontinuous PWM (DPWM) control methods. The PWM selection device comprises a PWM control module. The PWM control module determines a desired pulse width of a switching control signal according to a desired output signal. The PWM control module controls an actual pulse width of the switching control signal according to the desired pulse width and a first PWM control method. A selection module determines whether the desired pulse width exceeds a pulse width threshold. The selection module selects a second PWM control method when the desired pulse width exceeds the pulse width threshold.

Abstract: Methods and apparatus are provided for an electric vehicle embodying an axial flux traction motor directly coupled to a wheel thereof. The fraction motor includes a stator having coils for producing a magnetic field, an annular rotor magnetically coupled to the stator and mechanically to an output shaft Permanent magnets of alternating polarity are mounted on the annular rotor. Magnetic shunts bridge a portion of the stator slots above the coils. The magnets are arranged in groups with group-to-group spacing exceeding magnet-to-magnet spacing. Adjacent edges of the magnets diverge. The method comprises, looking up d- and q-axis currents to provide the requested torque and motor speed for the available DC voltage, combining at least one of the d- and q-axis currents with a field weakening correction term, converting the result from synchronous to stationary frame and operating an inverter therewith to provide current to the coils of the motor.

Abstract: Methods and apparatus are provided for modifying a pulse width modulation signal controlling a voltage source inverter. The method comprises the steps of determining a duty cycle of the signal, clipping the duty cycle when a modulation index is greater than a minimum modulation index and less than a maximum modulation index, clipping the duty cycle when the modulation index is greater than or equal to the maximum modulation index, and transmitting the duty cycle to the voltage source inverter. The minimum modulation index indicates a distortion range.

Abstract: Methods and apparatus are provided for controlling AC motor torque output. The method comprises the steps of producing a current based on a first comparison of a fundamental output frequency of the AC motor with a predetermined frequency and a second comparison of a magnitude of a commanded current with a predetermined DC current, and supplying the current to the AC motor.

Abstract: A system and method for controlling an IPM synchronous machine in a vehicle that calculates an operating trajectory of the machine on-line. The system defines three operating ranges of the machine based on voltage magnitude, where a first operating range is controlled by a current limit of the machine and second and third operating regions are controlled by a voltage limit of the machine. The system calculates d- and q-axis current reference signals in the reference rotor frame for each of the three regions. The system determines which set of current reference signals will be used to control the machine based on the operating region. The third operating region is used during over-modulation of the machine.

Abstract: A control system for a vehicle powered by a fuel cell includes a voltage conversion device that communicates with the fuel cell through a voltage bus and a propulsion system that is selectively powered by the fuel cell through the voltage bus and that selectively generates a ripple current in the voltage bus. The voltage conversion device is regulated to selectively generate a counter-ripple current that reduces the ripple current.

Abstract: The present invention includes a method for thermal management in a voltage source inverter. The method includes sensing a low output frequency condition, determining a zero vector modulation responsive to the sensed low output frequency condition, and applying the determined zero vector modulation to reduce thermal stress in the voltage source inverter. The step of determining the zero vector modulation responsive to the sensed low output frequency condition includes mapping an output voltage requirement to a space vector structure and determining state switching space vectors based on the mapped output voltage requirement.

Abstract: A method for decoupling a harmonic signal from an input signal wherein the harmonic signal is harmonic relative to a signal other than the input signal. An angular position of the other signal is multiplied by a value representing the harmonic to obtain an angular position multiple. A harmonic decoupling block uses the angular position multiple to obtain correction signals representing the harmonic signal, and subtracts the correction signals from the input current to decouple the harmonic signal from the input signal. This method is useful for decoupling unwanted harmonics from currents into which high-frequency signals have been injected for control of electric motors.

Abstract: A drive system that is suitable for high bandwidth current control of a three-phase voltage source inverter in the overmodulation region includes a feedback path that has a harmonic decoupling block that subtracts selected harmonic components from signals representative of a corresponding motor phase current signal. The harmonic decoupling block thereby generates corrected feedback signals. The drive system also includes subtractor blocks that subtract the corrected feedback signals from signals representative of open-loop magnetizing reference currents to generate difference signals. Also included is a modulation block that utilizes the difference signals to produce signals to drive a three-phase voltage source inverter in an overmodulated six-step mode.

Abstract: Methods and apparatus are provided for controlling an inverter with an under-damped L-C filter connected to a load. Samples of the inverter output are processed to generate voltage regulation signals and damping signals. The voltage regulation signals include both regulating and imbalance compensating elements, and are further modified by the damping signals. The modified voltage regulation signals control the switching circuits of the inverter to stabilize the inverter output to the load.

Abstract: Methods and apparatus are provided for controlling a stand-alone four-leg three-phase inverter. The inverter three-phase output is converted from AC domain elements to corresponding DC domain elements. The DC domain elements are processed into combined regulating and imbalance compensating signals, including over-current limiting. The compensating signals are restored to corresponding AC domain signals, and are processed into control inputs for the inverter, in order to stabilize the inverter output when connected to an unbalanced load. The inverter controller can be implemented entirely in software as a control algorithm.

Abstract: A method for decoupling a harmonic signal from an input signal wherein the harmonic signal is harmonic relative to a signal other than the input signal. An angular position of the other signal is multiplied by a value representing the harmonic to obtain an angular position multiple. A harmonic decoupling block uses the angular position multiple to obtain correction signals representing the harmonic signal, and subtracts the correction signals from the input current to decouple the harmonic signal from the input signal. This method is useful for decoupling unwanted harmonics from currents into which high-frequency signals have been injected for control of electric motors.