Abstract: According to an example embodiment, a method is provided for limiting an operational temperature of a motor. The method includes generating a maximum allowable current I*S(max) for a motor based on a temperature difference between a temperature reference T* of a power inverter module and a semiconductor device temperature T of the power inverter module. The method further includes generating a maximum allowable torque T*e(max) based on the maximum allowable current I*S(max) and a maximum allowable flux ?*S(max), and using the maximum allowable torque T*e(max) to limit the torque command T*e in order to suppress the semiconductor device temperature T to below the temperature reference T*.

Abstract: Apparatus, systems, and methods are provided for reducing voltage source inverter losses. One apparatus includes a sensor couplable to the motor and configured to sense an operating frequency of the motor and an amount of torque produced by the motor. The apparatus also includes a controller coupled to the sensor, the controller configured to determine a zero vector modulation (ZVM) based on the sensed frequency and torque. A system includes means for sensing a threshold output frequency of the motor and means for sensing a threshold torque of the motor. The system also includes means for determining a ZVM for the inverter based on the sensed threshold frequency and threshold torque. One method includes sensing that a motor is operating below a threshold frequency and is producing torque above a threshold torque amount. The method also includes determining a ZVM for the inverter based on the sensed frequency and torque.

Abstract: Method and system are provided for controlling an alternating current (AC) motor via an inverter. The method includes selecting a pulse sequencing method based on a modulation index of the inverter, and providing a voltage to the AC motor based on the pulse sequencing method. The system includes an inverter having a modulation index (Mi) and a controller coupled to the inverter. The controller selects a pulse sequencing method based on Mi and produces a signal based on the pulse sequencing method. The inverter includes a switch network producing a voltage in response to the signal, and the voltage drives the AC motor.

Abstract: Systems and methods are disclosed for a two-source series inverter. The systems and methods combine operation of a first voltage source and a second voltage source in series powering a novel voltage combining arrangement and a conventional inverter via a switch configuration to power a load. The switch configuration is controlled by a plurality of control signals generated by a controller based on a variety of control modes, and feedback signals.

Abstract: Methods and systems for controlling a power inverter in an electric drive system of an automobile are provided. The various embodiments control the power inverter by, responsive to either a commanded torque of the electric motor being above a first torque level, or a commanded speed of the electric motor being above a first speed level, controlling the power inverter with a discontinuous pulse width modulated (DPWM) signal to generate a modulated voltage waveform for driving the electric motor. Additionally, the embodiments control the power inverter by, responsive to both a commanded torque of the electric motor being below the first torque level, and a commanded speed of the electric motor being below the first speed level, controlling the power inverter with a continuous pulse width modulated (CPWM) signal to generate the modulated voltage waveform for driving the electric motor.

Abstract: A control system for a vehicle powered by a fuel cell includes a voltage conversion device that communicates with the fuel cell through a voltage bus and a propulsion system that is selectively powered by the fuel cell through the voltage bus and that selectively generates a ripple current in the voltage bus. The voltage conversion device is regulated to selectively generate a counter-ripple current that reduces the ripple current.

Abstract: A system and method for controlling an IPM synchronous machine in a vehicle that calculates an operating trajectory of the machine on-line. The system defines three operating ranges of the machine based on voltage magnitude, where a first operating range is controlled by a current limit of the machine and second and third operating regions are controlled by a voltage limit of the machine. The system calculates d- and q-axis current reference signals in the reference rotor frame for each of the three regions. The system determines which set of current reference signals will be used to control the machine based on the operating region. The third operating region is used during over-modulation of the machine.

Abstract: Methods and apparatus are provided for protecting a motor control circuit in a permanent magnet electric motor system. The permanent magnet electric motor system includes a permanent magnet electric motor having a predetermined number of windings corresponding to the phases of the permanent magnet electric motor and a direct current (DC) bus coupled to a power source for providing operational power for the electric motor system. A motor control circuit is connected to the DC bus for receiving the operational power therefrom and is connected to the windings of the permanent magnet electric motor for controlling the permanent magnet electric motor. A protection circuit is connected to the DC bus for receiving the voltage therefrom for operation of the protection circuit and for detecting predetermined motor control circuit fault conditions from voltage sensed on the DC bus and in response thereto providing protection for the motor control circuit.

Abstract: Methods and systems for controlling a power inverter in an electric drive system of an automobile are provided. The various embodiments control the power inverter by, responsive to a commanded torque of the electric motor being below a first torque level, controlling the power inverter to set a switching frequency of the power inverter at a first set frequency; and, responsive to the commanded torque of the electric motor being between the first torque level and a second torque level, controlling the power inverter to determine the switching frequency of the power inverter as a function of the commanded torque of the electric motor while maintaining the switching frequency above a dynamic frequency limit. The method reduces switching frequencies in the inverter at high commanded torques, while maintaining the switching frequencies above dynamic frequency limit that provides effective control over the motor.

Abstract: A control architecture for an electrical inverter includes a command limiter that is realized as a circular voltage limiter. The command limiter includes a Cartesian-to-polar converter coupled to a command source such as a synchronous frame current regulator. The Cartesian-to-polar converter provides magnitude and phase components for d-q command voltages. The command limiter further includes a magnitude limiter that limits the magnitude component to the maximum fundamental voltage component of the inverter, and a polar-to-Cartesian converter that converts the limited magnitude component and the phase component into modified d-q command voltages.

Abstract: Methods and apparatus are provided for an electric vehicle embodying an axial flux traction motor directly coupled to a wheel thereof. The traction motor comprises a stator having coils for producing a magnetic field, an annular rotor magnetically coupled to the stator and mechanically to an output shaft. Permanent magnets of alternating polarity are mounted on the annular rotor. Magnetic shunts bridge a portion of the stator slots above the coils. The magnets are arranged in groups with group-to-group spacing exceeding magnet-to-magnet spacing. Adjacent edges of the magnets diverge. The method comprises, looking up d- and q-axis currents to provide the requested torque and motor speed for the available DC voltage, combining at least one of the d- and q-axis currents with a field weakening correction term, converting the result from synchronous to stationary frame and operating an inverter therewith to provide current to the coils of the motor.

Abstract: Methods and systems are provided for controlling permanent magnet machines under varying loads. The method comprises generating a d-axis voltage command and a q-axis voltage command, producing a modified d-axis current command based on the q-axis voltage command and a d-axis current command, converting the modified d-axis current command to a modified d-axis voltage command, and transmitting the modified d-axis voltage command and the q-axis voltage command to the PM machine. The d-axis voltage command is based on a d-axis current command.

Abstract: Systems and methods are disclosed to improve torque linearity of an electric machine when operating in a field-weakening region. The systems and methods adjust the q-axis and the d-axis components of the stator current commands of the electric machine using a flux weakening control loop and a torque linearity control loop such that torque linearity is maintained when the machine operates in a field weakening region of operation.

Abstract: A method and system for limiting the operating temperature of an electric motor is provided. A maximum operational temperature of the motor is determined. A current operational temperature within the motor is sensed. A maximum allowable power dissipation of the motor is calculated based at least in part on the maximum operational temperature and the current operational temperature of the motor. A torque command for the motor is generated based on the maximum allowable power dissipation.

Abstract: An inverter circuit couples a DC voltage source having a primary side and a reference side to an electric motor or other AC machine having multiple electrical phases. An inverter circuit includes switches, diodes and a controller. For each of the electrical phases, a first switch couples the electrical phase to the primary side of the DC voltage source and a second switch couples the electrical phase with the reference side of the DC voltage source. For each of the first and second switches, an associated anti-parallel diode is configured to provide an electrical path when the switch associated with the diode is inactive.

Abstract: Methods and systems are provided for reducing torque ripple in an electric motor. A method comprises receiving a torque command and determining a cancellation current command based on the torque command. The method further comprises generating a harmonic cancellation command based on the cancellation current command, wherein the harmonic cancellation command compensates for a phase shift and an attenuation introduced by a current regulated control module coupled to an inverter coupled to the electric motor. The method further comprises providing the harmonic cancellation command to the current regulated control module, wherein the current regulated control module is configured to control the inverter in response to the harmonic cancellation command and the torque command.

Abstract: Systems and methods are disclosed for a two-source inverter. The systems and methods combines operation of a first voltage source powering a conventional single source inverter with second voltage source powering a novel switch configuration to power a load. The switch configuration is controlled by a plurality of control signals generated by controller based on a variety of control modes, and feedback signals.

Abstract: A method includes controlling the cyclo-converter 7 in coordination with controlling a coupled HF inverter 3. The controlling of the cyclo-converter 7 provides at least a first freewheeling FW period in the cyclo-converter for each cycle of the HF inverter 3. The controlling of the HF inverter provides a freewheeling period in the HF inverter 3 each time the first freewheeling period is provided in the cyclo-converter.

Abstract: Methods and apparatus are provided for an electric vehicle embodying an axial flux traction motor directly coupled to a wheel thereof. The traction motor comprises a stator having coils for producing a magnetic field, an annular rotor magnetically coupled to the stator and mechanically to an output shaft. Permanent magnets of alternating polarity are mounted on the annular rotor. Magnetic shunts bridge a portion of the stator slots above the coils. The magnets are arranged in groups with group-to-group spacing exceeding magnet-to-magnet spacing. Adjacent edges of the magnets diverge. The method comprises, looking up d- and q-axis currents to provide the requested torque and motor speed for the available DC voltage, combining at least one of the d- and q-axis currents with a field weakening correction term, converting the result from synchronous to stationary frame and operating an inverter therewith to provide current to the coils of the motor.

Abstract: Methods and systems are provided for controlling synchronous machines. The method comprises generating a d-axis current command and a q-axis current command, producing a modified current command from the q-axis current command, converting the d-axis current command to a first voltage command, converting the modified current command to a second voltage command, and supplying the first and second voltage commands to the synchronous machine. The modified current command limits a terminal voltage generated by the permanent magnet machine.